Whirlpool WRD 72PS User manual

Service Manual
RefrigeratorRefrigerator
Manufactured by :
PT. Hartono Istana Teknologi
Indonesia
CautionCaution
This service manual describes the latest service information for this unit at the time of
publication. To improve the quality, some parts are subjected to change without
notice or obligation.
Type : WRD 72PS
Chasis : R39

1
CONTENTS
Warning and Caution ................ 1
Ordering Parts ..................... 1
Product Specifications ............... 1
Wiring Diagram .................... 1
Assembly Drawing .................. 1
Part List .......................... 6
1. Make sure power cord is not connected to the power source when
removing or repairing unit.
2. Be careful in trouble shooting.
3. Pay the attention, read instruction manual and service manual to sign in
the unit.
WARNING AND CAUTION
4. Replace the component only with same value and specification.
5. Be careful to ESD dangerous / static electricity (wearing anti-static
wristband when repairing unit), especially components like IC, MPEG
module, CD / DVD mechanism, LED blue backlight, LCD panel, and
semiconductor components.
1. Component Item number.
ORDERING PARTS
Please include the following items when ordering parts :
2. Component name and description. 3. Unit name and models of equipment. 4. Quantity required.
PRODUCT SPECIFICATIONS
DOOR
Door number : 1
Bottle pocket : 2
Egg pocket : 1
Medicine Pocket : 1
Foam in place : Yes
Egg capacity : 16 eggs
CABINET
Liner : HIPS white
Interior : GPPS clear
Utility Pocket : 1
Chiller color : Green M35
Evaporator : O-Rollbond
Door evap : Double Wall
Material : PCM grey
Freezer : Jumbo
Model : Top Table
Rack wire : 3
Ice twist tray : Yes
Lighting : Yes
Chrisper : Yes
SHIPMENT DETAILS
Product dimension (W x D x H) : 549 x 545 x 1412 mm
Packing dimension (W x D x H) : 614 x 726 x 1524 mm
Net weight : 35 Kg
Gross weight : 39 Kg
Capacity : 203 Lt
OTHERS
Lamp power consumption : 15 Watt
Temperature control : Manual thermostat
Adjustable foot : Yes
Power Source : 230 V AC / 60 Hz
Climate class : Tropic (T-Class)
Compressor : Kulthorn C-QN65L6C
Refrigerant : R134 / 90 gr
Baseboard : Yes
Drain pipe : Yes
WIRING DIAGRAM
Blue
PTC
R
S
C
OLP
THERMOSTAT
Brown
LAMPBlue Brown
Black
Brown DOOR SWITCH
ASSEMBLY DRAWING
SUB ASSEMBLY
BOTTOM PLASTIC
Headpiece finishing : Black
Door panel material : Metal, with PET Layer
Door panel finishing : Silver Platinum
1
2
3
4
4
5
6
7
8
9
10

No. Item Number Description Qty UM
1 - Liner 1 EA
2 WF-032001-00G Upper Metal Sponge 2 EA
3 - Bottom Plastic 1 EA
4 ZT-000002-00B Double Tape 1 Inch 0.007 MT
5 NK-147039-AEB00 L-Side Panel SL R39 PCM Silver 1 EA
6 HB-147696-AEA00 Rear Panel SL R39 (DN47A696) 1 EA
7 EK-137174-BDA00 Condenser Pipe SL R39 1 EA
8 TG-489000-0ZA Aluminium Tape 48 mm Thickness = 40 u 11.8 MT
9 NK-147040-AEB00 R-Side Panel SL R39 PCM Silver 1 EA
10 EK-137011-AEA20K Upper Metal Strip R50 M2 with Powdercoat 1 EA
11 EK-137445-AEA00 Fixing for Upper Hinge Refrigerator 50 1 EA
12 WF-032001-00H CT-Sponge 1 EA
13 WR-010000-00B Condensate Membrane 1 EA
14 WS-204012-09A Tap Screw UC TSAB 3.5 x 12 6 EA
15 ZC-013104-00A Plastic Sheet 460 x 530 x 0.3 mm 1 EA
16 TO-120000-00R Isocyanate 2.746 KG
17 TO-120000-00W Polyol LD 2.014 KG
18 ZE-001000-L0A Cyclopenthane 0.201 KG
2
LINER
No. Item Number Description Qty UM
1 HD-137282-CCA00 Bottom Plastic Corrugated R39 1 EA
2 EK-137016-AEA10 Front Reinforcement LH Refrigerator 50 1 EA
3 EK-137021-AAA40 Lower Reinforcement LH Refrigerator 50 1 EA
4 WF-032000-00D Insulation Plug / Sponge 2 EA
5 EK-137012-AEA10K Lower Metal Strip R50 with Powdercoat 1 EA
6 WA-137017-00A Front Reinforcement RH Refrigerator 50 1 EA
7 EK-137009-AAA40 Lower Reinforcement RH Refrigerator 50 1 EA
8 ZT-000001-00A Adhesive Tape (Masking) 1.8 mm - MT
9 WC-010100-00A Foaming Plug 1 EA
10 ZT-000004-00A Adhesive Tape 48 mm x 36 m (Masking) - EA
1
No. Item Number Description Qty UM
1 EK-167036-ACA00 Refrigerator Inner Liner SL Assy Refrigerator 39 1 EA
2 NF-137442-CAA00 Fixing for Liner RB0 5 EA
3 EK-013802-0AQ Housing for Door Switch R39 1 EA
4 ZT-000009-00A Adhesive Tape 90 mm x 36 m (Masking) - MT
5 FA-081291-02A Main Wiring SM / SL Whirlpool 1 EA
6 VA-167530-ADB10 Bended Recovery Tube SL R39 Rollbond 1 EA
7 EK-137959-AQA00 Door Sponge with Adhesive 2 EA
8 WC-013801-00A Incoming Condensate Bushing (White M11) 1 EA
9 VA-137322-BAA01 Condensate Tube DS R62 with Preparation 1 EA
2
3
4
5
6
8
9
7
to lighting switch
to lamp
holder
to main wiring
adhesive tape
FOAMED CABINET
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
add speaker adhesive
to main wiringto main wiring
to bended recoveryto bended recovery
16, 17, 18
add silicon sealent

No. Item Number Description Qty UM
1 EK-137022-AAE20 RF Upper Headpiece R39 (Black M20) M02 1 EA
2 WF-032000-00D Insulation Plug / Sponge 1 EA
3 HA-147687-AEA00 Door Panel SL with Handle RF 1 PET SP1 1 EA
4 WF-032001-00H CT-Sponge 3 EA
5 EK-137036-AAE00 RF Lower Headpiece R39 1 EA
6 WA-020114-00J Stopper Reinforcement Refrigerator 24 1 EA
7 EK-137959-AQA00 Door Sponge with Adhesive 1 EA
8 - Door Plug for Lower Headpiece 1 EA
9 ZT-000004-00A Adhesive Tape 48 mm x 36 m (Masking) 1.5 EA
10 EK-137926-AEA00 Door Fixing 2 2 EA
11 ZT-000001-00A Adhesive Tape (Masking) 18 mm 0.1 EA
12 TF-002801-002 Plak Band Bening 2 Inch 0.0153 EA
13 - Plastic Shielding 1 EA
14 TO-120000-00R Isocyanate 0.169 EA
15 TO-120000-00W Polyol LD 0.417 EA
16 ZE-001000-L0A Cyclopenthane 0.056 EA
17 EK-013812-0AL Hook Refrigerator-24 (M01) 1 EA
18 WS-203016-09A Tapping Screw TSAV 3 x 16 UC 1 EA
19 EK-137455-ANA00 Magnetic Gasket SL Refrigerator 39 1 EA
20 VF-147658-ACA00 Door Liner SL R39 with Preparation with Foam 1 EA
21 WS-204010-04A Tapping Screw TSAT 4 x 10 MC 32 EA
3
BASE FOR CONTROL BOX R24 ASSY
1
No. Item Number Description Qty UM
1 VD-013815-0AB Base for Control Box Refrigerator-24 (M03) 1 EA
2 EK-157028-AAA10 Holder for Lamp with Connector 1 EA
3 EK-137603-ANA00 Rubber Seal for Control Box Refrigerator 1 EA
4 EJ-540081-BR2 Novotex Washer M4 x 8 x 1 3 EA
5 CT-100107-00C Thermostat for Refrigerator Semi Automatic 1 EA
6 WS-204012-0AA Tap Screw SUS TSAT 4 x 12 1 EA
2
3
4
5
6
stick using iron glue
white silicon
GLASS SHELF ASSY
No. Item Number Description Qty UM
1 HA-137174-CRA00 Tempered Glass for Refrigerator 1 EA
2 VD-137188-CAA00 Frame for Glass Shelf R61 1 EA
1
2
DOOR ASSY WRD72PS (WHIRLPOOL)
1
2
3
4
5
6
78
9
10
11
12
13
14, 15, 16
17
18
19
20
21

4
DOOR WITH ACCESSORIES
No. Item Number Description Qty UM
1 EK-137024-AAH00A Eggs Pocket Refrigerator 39 2 EA
2 EK-013803-1AA Eggs Holder (Green M35 0.5%) 1 EA
3 ZT-000001-00C LF Blue Temp Holding Tape 0.5 Inch - MT
4 EK-137025-AAH00A Bottle Pocket Small Refrigerator 39 1 EA
5 EK-167054-AAG20A Medicine Box Refrigerator 39 Kit M02 1 KT
6 EK-137023-AAH00A Bottle Pocket Refrigerator 39 2 EA
7 KD-010272-00A Door Assy WRD72PS (Whirlpool) 1 EA
8 WC-013814-00A Bushing 6 mm Refrigerator-24 1 EA
9 VB-013811-0AA Bottom Handle (Grey M103) 1 EA
10 WS-205016-04A Metric Screw STW 5 x 16 MC 2 EA
11 EK-013811-0AE Upper Handle (Electroplating) 1 EA
1
1
2
3
4
5
6
78
9
10
11
BASEBOARD REF CURVE DOOR ASSY
No. Item Number Description Qty UM
1 VB-147333-AAB01 Baseboard Refrigerator Curve Door (Grey M103) 1 EA
2 TF-401000-08A Double Tape with Foam 1/2 Inch Thickness = 1 mm 0.1 MT
3 VF-137640-CAA00 Extended Baseboard (Grey M103) with Painting + Printing 1 EA
4 EP-043773-0AA Serration Clip for Extender Baseboard R39 3 EA
5 GD-177588-ABA00 Spacer for Extended Baseboard R39 1 EA
1
2
2
3
4
5
FINAL ASSEMBLY
EXPLODE DRAWING
No. Item Number Description Qty UM
1 - Foamed Cabinet 1 EA
2 EM-110101-1AA Door Switch without Seal 1 EA
3 KE-000507-00A Base for Control Box R24 Assy 1 EA
4 WS-204012-0AA Tap Screw SUS TSAT 4 x 12 3 EA
5 WE-201201-00A Lamp T-20 Lamp Base E-12 Nickel Plated 1 EA
6 EC-187759-AAA10 Cover for Control Box R24 with Print 1 EA
7 EN-187043-AAA10 Thermostat Knob Refrigerator 24 (M01) 1 EA
8 WC-013815-00F Push Button Tap Refrigerator-24 1 EA
9 EK-013815-0AM Lens for Control Box Refrigerator 24 1 EA
10 VG-147531-AFA10 Bended O Rollbond Evaporator 1 EA
11 EK-013814-0AK Thermostat NTC Clip Refrigerator-24 (M01) 1 EA
12 ZC-013201-00A Heat Shrinkable Tube In Diameter 8 mm 1 MT
13 ZL-440000-00A Putty Black II for Silencer 1 EA
14 TO-134305-00A Putty Back Silence Black 1 EA
15 VD-013801-0AA Ice Cube Tray (White M11) 2 EA
16 VD-137853-BAA00 Frame for Evaporator DW R39 1 EA
17 WS-204018-0AA Tapping Screw TSAT 4 x 18 SUS 2 EA
18 ZT-000002-00A Blue Temp Holding Tape 1 Inch - MT
19 HA-137775-BAA00A Front Door Evaporator 2 R39 1 EA
20 HB-137776-BAA00 Rear Door for Evaporator SM R39 1 EA
21 VD-137029-AAB20A Chiller Refrigerator 39 M02 1 EA
22 WC-013809-00B Upper Drain (M01) 1 EA
23 KE-000437-00A Glass Shelf Assy 3 ST
24 EK-137031-AAG00A Chrisper Refrigerator 39 1 EA
25 GA-137506-AJA10 Carton Layer for Separator (M01) 3 EA
26 HA-137570-CRA00 Tempered Glass for Refrigerator 1 EA
27 - Door with Accessories 1 EA
28 WA-137015-00A Upper Hinge Refrigerator 50 1 EA

No. Item Number Description Qty UM
29 WS-205016-04A Metric Screw STW 5 x 16 MC 4 EA
30 EG-533008-CRA Tap Screw NC BTV 3 x 8 4 EA
31 HC-147001-AAC20 Top Table Refrigerator 50 M02 (Grey M103) 1 EA
32 WS-204012-04A Tapping Screw TSAT 4 x 12 MC 5 EA
33 KE-000516-00A Base Board Refrigerator Curve Door Assy 1 EA
34 EJ-601215-20A Spring Washer M6 6 EA
35 WS-205025-04A Tapping Screw TSAT 5 x 25 MC 4 EA
36 EJ-108170-15A Washer M8 x 17 x 1.5 mm 2 EA
37 EG-800254-MHA Screw MC MSH M8 x 25 2 EA
38 EK-137014-AEA20 Lower Hinge Refrigerator 50 M02 1 EA
39 WK-007500-30A R134a Compressor 75 Watt 1 EA
40 EK-020102-2EA Compressor Fastening Plate 2 EA
41 EK-137516-BDA00 Process Tube Length = 110 2 EA
42 EK-010203-0DB Dry Filter In Diameter 4.9 / 6.5 x In Diameter 1.95 mm 1 EA
43 FA-081291-02A Main Wiring SM / SL Whirlpool 1 EA
44 WU-104009-09A Spring Washer M4 UC 1 EA
45 WS-204010-04A Tapping Screw TSAT 4 x 10 MC 1 EA
46 WS-204012-09A Tap Screw UC TSAB 3.5 x 12 1 EA
47 FE-005000-44A Ground Cable 0.5 mm Length = 500 mm 1 EA
48 EG-300089-ATA Tapping Screw for Ground UC BTV 1 EA
49 EC-137639-CEA00 Shielding 2 for Power Cord R61 1 EA
50 EK-108051-PK AC Cord Bushing 2 EA
51 FN-061800-40E Power Cord for WRD 1 EA
52 EC-137638-CEA00 Shielding 1 for Power Cord R61 1 EA
53 EG-574162-YL Tap Screw MC TSAT 4 x 16 1 EA
54 WC-013801-00B Thermostat Box Support 1 EA
55 VB-013814-0AC Water Condensate Tray Refrigerator 24 1 EA
5
1
2
34
5
67
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
30
31
32
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

No. Item Number Description Qty UM
1 - WRD 72PS 1 ST
2 GH-125110-05A Plastic Bag 1100 x 1250 x 0.05 mm 1 EA
3 GA-177586-AJA00 Bottom Carton SL R39 with Baseboard 1 EA
4 GD-177585-ABA00 Bottom Polyfoam SL R39 with Base 1 EA
5 GD-177584-ABA00 Top Polyfoam SL R39 with Baseboard 1 EA
6 GA-177406-AJA00A Top Carton WRD 72PS 1 EA
7 TF-002801-002 Plak Band Bening 2 Inch 0.015 MT
8 ZT-001001-00A Strapping Band width = 15 mm 8.01 MT
6
WIRING CONNECTION
THERMOSTAT
LAMP
DOOR SWITCH
COMPRESSOR
GROUND CABLE
AC CORD
blue brown
black
brown
thermostat grounding
blue
brown
black = PTC connection
blue = OLP connection
ground = compressor
PACKING DRAWING
1
2
34
5
6
7
8
PART LIST
BEFORE TEST
Item Number Description Qty UM Reference
EC-137638-CEA00 Shielding 1 for Power Cord 1 EA
EC-137639-CEA00 Shielding 2 for Power Cord 1 EA
EC-187759-AAA10 Cover for Control Box R24 with Print 1 EA
EG-533008-CRA Tap Screw NC BTV 3 x 8 4 EA Top Table -> Upper Met
EG-544121-YLA Tap Screw MC BTV 4 x 12 2 EA for Cover Terminal Block
EG-574162-YL Tap Screw MC TSAT 4 x 16 2 EA for Shielding Power Cord
EK-010203-0DB Dry Filter In Diameter 4.9 / 6.5 x In Diameter 1.95 mm 1 EA
EK-013811-0AE Upper Handle (Electroplating) 1 EA
EK-013814-0AK Thermostat NTC Clip Refrigerator - 24 1 EA
EK-013815-0AM Lens for Control Box Refrigerator 24 1 EA
EK-020102-2EA Compressor Fastening Plate 2 EA

Item Number Description Qty UM Reference
EK-108051-PK AC Cord Bushing 2 EA
EK-137031-AAG00A Chrisper Refrigerator 39 1 EA
EK-137516-BDA00 Process Tube L=110 2 EA for Dry Filter, for Process Compressor
FN-061800-40E Power Cord for WRD 1 EA
GA-137506-AJA10 Carton Layer for Separator 3 EA for Glass Cover
GN-137328-AFA00 Sticker for Isolator Lamp 1 EA
HA-137570-CRA00 Tempered Glass for Refrigerant 1 EA
HA-137775-BAA00A Front Door Evaporator 2 R39 1 EA
HB-137776-BAA00 Rear Door for Evaporator SM R39 1 EA
HC-147001-AAC20 Top Table Refrigerator 50 M02 1 EA
KD-010172-00A Cabinet Assy WRD 72PS (Whirlpool) 1 EA
KE-000437-00A Glass Shelf Assy 3 ST
KE-000507-00A Base for Control Box R24 Assy 1 KT
TO-134305-00A Putty Back Silence Black 1 EA for Recovery & Kapiler -> Outlet Pipe
VB-013814-0AC Water Condensate Tray Refrigerator 24 1 EA
VD-137029-AAB20A Chiller Refrigerator 39 M02 1 EA
VD-137853-BAA00 Frame for Evaporator DW R39 1 EA
VG-147531-AFA10 Bended O Rollbond Evaporator 1 EA
WA-137015-00A Upper Hinge Refrigerator 50 1 EA
WC-013809-00B Upper Drain (M01) 1 EA
WC-013814-00A Bushing 6 mm Refrigerator-24 1 EA
WC-013815-00F Push Button Tap Refrigerator-24 1 EA Lamp Assy
WE-201201-00A Lamp T-20 Base E-12 Nickel Plate 1 EA Lamp Assy
WK-007500-30A R134a Compressor 75 Watt 1 EA
WS-203016-09A Tapping Screw TSAV 3 x 16 UC 2 EA fot Terminal Block -> Lower Reinforcement
WS-204010-04A Tapping Screw TSAT 4 x 10 MC 1 EA for Ground Cable -> Compressor
WS-204012-04A Tapping Screw TSAT 4 x 12 MC 3 EA Top Table -> Rear Panel (2), for Power Cord (1)
WS-204012-09A TAP SCREW UC TSAB 3.5X12 1 EA for Compressor Cover
WS-204012-0AA TAP SCREW SUS TSAT 4X12 4 EA Lamp Assy (3), for Thermostat (1)
WS-204018-0AA Tapping Screw TSAT 4 x 8 SUS 2 EA for Frame -> Inner
WS-205016-04A Metric Screw STW 5 x 16 MC 2 EA Upper Hinge - Right Panel
WU-104009-09A Spring Washer M4 UC 1 EA for Compressor Cable -> Compressor
ZC-013201-00A Heat Shrinkable Tube In Diameter 8 mm 0.1 MT for Recovery Pipe -> Outlet Evaporator, for Recovery Pipe -> Inlet
Evaporator
ZG-007000-00A Refrigerant / Freon R134a 0.09 KG
ZL-440000-00A Putty Black II for Silencer 1 EA for Recovery & Kapiler -> Inlet Pipe
7
AFTER TEST
Item Number Description Qty UM Reference
GJ-187253-EJA00 Instruction Manual WRD 72PS Series 1 EA
GL-187460-EFA00 Logo Whirlpool 1 EA
GN-187595-AKA00 Sticker Evaporator Refrigerator 1 EA
VD-013801-0AA Ice Cube Tray (White M11) 2 EA
PRE FINAL
Item Number Description Qty UM Reference
EK-013803-1AA Eggs Holder (Green M35 0.5%) 1 EA
EK-137023-AAH00A Bottle Pocket Refrigerator 39 2 EA
EK-137024-AAH00A Eggs Pocket Refrigerator 39 2 EA
EK-137025-AAH00A Bottle Pocket Small Refrigerator 39 1 EA
EK-167054-AAG20A Medicine Box Refrigerator Kit M02 1 KT
EN-187043-AAA10 Thermostat Knob Refrigerator 24 (M01) 1 EA
KD-010272-00A Door Assy WRD 72PS (Whirlpool) 1 EA
VB-013811-0AA Bottom Handle (Grey M103) 1 EA
WS-205016-04A Metric Screw STW 5 x 16 MC 2 EA for Base for Handle to Fixing
PACKING
Item Number Description Qty UM Reference
EK-013803-1AA Eggs Holder (Green M35 0.5%) 1 EA
EK-137023-AAH00A Bottle Pocket Refrigerator 39 2 EA
EK-137024-AAH00A Eggs Pocket Refrigerator 39 2 EA
EK-137025-AAH00A Bottle Pocket Small Refrigerator 39 1 EA
EK-167054-AAG20A Medicine Box Refrigerator Kit M02 1 KT
EN-187043-AAA10 Thermostat Knob Refrigerator 24 (M01) 1 EA
KD-010272-00A Door Assy WRD 72PS (Whirlpool) 1 EA
VB-013811-0AA Bottom Handle (Grey M103) 1 EA
WS-205016-04A Metric Screw STW 5 x 16 MC 2 EA for Base for Handle to Fixing
Item Number Description Qty UM Reference
GA-177406-AJA00A Top Carton WRD 72PS 1 EA
GD-177584-ABA00 Top Polyfoam SL R39 with Baseboard 1 EA
GH-125110-05A Plastic Bag 1100 x 1250 x 0.05 mm 1 EA for Unit
GN-187521-EKA00 Sticker for Karton Whirlpool 2 EA for Carton Unit