Wittenstein cyber motor cyber dynamic 17 User manual

AC: 50014370 5022-D029179 Revision: 04
cyber® dynamic line
Rotating / linear electrical machine
Operating Manual

cyber® dynamic line
5022-D029179 Revision: 04
© WITTENSTEIN cyber motor GmbH 2020
Diese Dokumentation ist urheberrechtlich geschützt.
Alle Rechte, auch die der fotomechanischen Wiedergabe, der Vervielfältigung und der
Verbreitung mittels besonderer Verfahren (zum Beispiel Datenverarbeitung,
Datenträger und Datennetze), auch teilweise, behält sich die
WITTENSTEIN cyber motor GmbH vor.
Inhaltliche und technische Änderungen vorbehalten.
This documentation is copyright protected.
WITTENSTEIN cyber motor GmbH reserves all rights to photo-mechanical
reproduction, copying, and the distribution by special processes (such as computers, file
media, data networks), in whole or in part.
Subject to technical and content changes without notice.
Questa documentazione è protetta dai diritti d'autore.
WITTENSTEIN cyber motor GmbH si riserva tutti i diritti, anche quelli relativi alla
riproduzione fotomeccanica, alla riproduzione e alla diffusione, anche parziali, eseguite
secondo processi particolari (quali ad es. l'elaborazione di dati, il supporto dati e le reti
di dati).
Con riserva di modifiche tecniche e di contenuto.
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données, les supports et réseaux de données) sont réservés à
WITTENSTEIN cyber motor GmbH.
Sous réserve de modifications techniques et de fond.
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fotomecánica, copia y divulgación, también en forma de extractos y por procedimientos
especiales (como editores de datos, memorias de datos y redes de datos).
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WITTENSTEIN cyber motor GmbH に帰属します。
本取扱説明書の記載内容、及び技術的内容は予告なく変更されることがあります。

cyber® dynamic line
Revision: 04 5022-D029179 en-1
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Operating Manual - english
Technical support
In case you have any technical questions, please contact the following address:
WITTENSTEIN cyber motor GmbH
Vertrieb
Walter-Wittenstein-Straße 1
D-97999 Igersheim
If you have any questions about installation, commissioning and optimization, please contact our
support hotline:
Supporthotline WITTENSTEIN cyber motor
In case of technical problems, please contact the following address:
WITTENSTEIN cyber motor GmbH
Customer Service
Walter-Wittenstein-Straße 1
D-97999 Igersheim
This operating manual may be obtained from WITTENSTEIN cyber motor GmbH by
specifying article number 50014370. Alternatively, it is available to download at:
http://wittenstein-cyber-motor.de
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Tel.: [phone]
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]

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Contents
1 About this manual ................................................................................................4
1.1 Signal words ........................................................................................................4
1.2 Safety symbols.....................................................................................................5
1.3 Design of the safety instructions ..........................................................................5
1.4 Information symbols.............................................................................................5
2 Safety.....................................................................................................................6
2.1 EC/EU Directive ...................................................................................................6
2.2 Dangers ...............................................................................................................6
2.3 Personnel.............................................................................................................6
2.4 Intended use ........................................................................................................6
2.5 Guarantee and liability .........................................................................................6
2.6 Other applicable documents ................................................................................6
2.7 General safety instructions ..................................................................................7
3 Description of the motor....................................................................................10
3.1 General information ...........................................................................................10
3.2 Name plate.........................................................................................................10
3.2.1 MRxx identification plate (motor)...................................................................11
3.2.2 ARxx identification plate (motor-gearbox combination).................................11
3.2.3 ALxx identification plate (linear actuator) ......................................................12
3.3 Performance data ..............................................................................................12
3.4 Position encoder ................................................................................................12
3.5 Weight................................................................................................................12
4 Transport and storage .......................................................................................13
4.1 Scope of delivery ...............................................................................................13
4.2 Packaging ..........................................................................................................13
4.3 Transport............................................................................................................13
4.4 Storage ..............................................................................................................13
5 Assembly ............................................................................................................14
5.1 Preparations.......................................................................................................14
5.1.1 Preparations for ALxx series (linear actuators) .............................................14
5.2 Attaching motor to a machine ............................................................................15
5.3 Components mounted to the output side ...........................................................15
5.4 Installing electrical connections .........................................................................16
6 Startup and operation ........................................................................................17
6.1 Safety information and environmental conditions ..............................................17
6.1.1 Humidity / Temperature.................................................................................17
6.1.2 Environmental conditions for vibration/shock ................................................17
6.2 Holding brake.....................................................................................................17
6.2.1 Emergency stop ............................................................................................17
6.2.2 Running in the holding brake.........................................................................18
6.2.3 Commissioning the holding brake .................................................................18
6.2.4 Testing the holding brake regularly ...............................................................19
6.3 Data for the electrical startup .............................................................................19
6.4 Operation ...........................................................................................................20
7 Maintenance and disposal.................................................................................21
7.1 Maintenance ......................................................................................................21
7.1.1 Cleaning ........................................................................................................21
7.1.2 Checking the holding brake...........................................................................21
7.1.3 Visual inspection ...........................................................................................21
7.2 Start-up after maintenance work........................................................................21
7.3 Information on the lubricant used.......................................................................21
7.4 Disposal .............................................................................................................21
8 Malfunctions .......................................................................................................22

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9 Appendix .............................................................................................................23
9.1 Tightening torques for common thread sizes in
general mechanical engineering ........................................................................23
10 Appendix II ..........................................................................................................24
10.1Attachment recommendation.............................................................................24
10.1.1Attachment recommendation: Standard (IP54) ............................................24
10.1.2Attachment recommendation: Inox Design (IP66/67)...................................25
10.1.3Attachment recommendation: Hygienic Design (IP69K)...............................26

About this manual cyber® dynamic line
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1.1 Signal words
deutsch english italiano français español 日本語
1 About this manual
This manual contains information which is necessary for the safe use of the electromagnetic
actuator of the cyber® dynamic line. The electromagnetic actuator (including motors, motor-
gearbox combinations and linear actuators) will be referred to simply as the motor in the following.
Each motor is technically clearly described by its material number (MN, current designation) or its
article code (AC, earlier designation) and its serial number (SN, current designation) or its product
identification number (PIN, earlier designation) (see also chapter 3.2 "Name plate").
In case of conflict between this general operating manual and the material-specific documentation,
the material-specific documentation applies. This operating manual is valid for the product (motor)
unless another, material-specific documentation exists.
If this manual is supplied with an amendment (e.g. for special applications), then the information in
the amendment is valid. Contradictory specifications in this manual thereby become void.
The operator must ensure that these instructions are read through by all persons assigned to install,
operate, or maintain the motor, and that they fully comprehend them.
Store these instructions within reach of the motor.
These safety instructions should be shared with colleagues working in the vicinity of the device
to ensure individual safety.
The original instructions were prepared in German; all other language versions are translations of
these instructions.
1.1 Signal words
The following signal words are used to indicate possible hazards, prohibitions, and important
information:
This signal word indicates an imminent danger that will cause serious
injuries or even death.
This signal word indicates a potential hazard that could cause serious
injuries and even death.
This signal word indicates a potential hazard that could cause minor
or serious injuries.
This signal word indicates a potential hazard that could lead to
material damage.
A note without signal word draws your attention to application tips or
especially important information when handling the motor.

cyber® dynamic line About this manual
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1.2 Safety symbols
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1.2 Safety symbols
The following safety symbols are used to indicate possible hazards, prohibitions, and important
information:
1.3 Design of the safety instructions
The safety instructions of these instructions are designed according to the following pattern:
1.4 Information symbols
The following information symbols are used:
Indicates an action to be performed
Indicates the results of an action
Provides additional information on handling
General danger Hot surface Suspended loads Danger of being pulled in
Magnetic field Information Electric voltage Electrostatic discharge
sensitive component
Crushing hazard Pacemaker ban
A = Safety symbol (see Chapter 1.2 "Safety symbols")
B = Signal word (see Chapter 1.1 "Signal words")
C = Type and consequence of the danger
D = Prevention of the danger

Safety cyber® dynamic line
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2.1 EC/EU Directive
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2 Safety
This instruction, in particular the safety notes, and the rules and regulations applicable at the usage
site are to be observed by all individuals working with the motor.
In addition to the safety instructions in this manual, also observe any (legal and otherwise)
applicable environmental and accident prevention rules and regulations (e.g. personal safety
equipment).
2.1 EC/EU Directive
The motor has been constructed in accordance with EC Directive 2009/125/EG in conjunction with
Regulation 640/2009. The motor is –if it is not a special motor –EC-compliant and therefore carries
the CE mark. Observe applicable regulations for electrical installation (e.g. wire gauge, fuses).
It is the responsibility of the plant builder to ensure that all requirements that apply to the entire
system are fulfilled.
The EC Declaration of Conformity is in the download area of our website http://wittenstein-cyber-
motor.de. Please contact our sales department if you have any questions. Always enter the serial
number (SN, current designation) or the product identification number (PIN, previous designation).
The motor and all its individual components are RoHS compliant according to the Directive 2011/
65 / EU, unless customer specific requirements make this directive void.
2.2 Dangers
The motor has been built in accordance with the current state of the art and the generally accepted
safety engineering practice.
The motor may be used for its intended purpose (ref. chapter 2.4 "Intended use") and in a flawless
condition with regard to safety only in order to avoid danger to the user or damage to the machine.
Read the general safety instructions before beginning work (see Chapter 2.7 "General safety
instructions").
2.3 Personnel
Only persons who have read and understood these instructions may carry out work on the motor.
2.4 Intended use
The motor is designed for use in industrial systems.
2.5 Guarantee and liability
Guarantee and liability claims are excluded for personal injury and material damage in case of
- Ignoring the information on transport and storage
- Improper use (misuse)
- Improper or neglected maintenance and repair
- Improper assembly / disassembly or improper operation
- Operation of the motor with defective protection devices and mechanisms
- Operation of a severely soiled motor
- Changes or modifications that have been realized without the written approval of
WITTENSTEIN cyber motor GmbH
2.6 Other applicable documents
You have already received the following documents for your specific motor:
- Dimensional drawing (5007–…)
- Motor speed and torque characteristics (5012–...)
- Data sheet – Encoder system (5093–...)
Please contact our Sales department for additional information. Always enter the serial number
(SN, current designation) or the product identification number (PIN, previous designation).

cyber® dynamic line Safety
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2.7 General safety instructions
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2.7 General safety instructions
Electrical connection work refers to all work on the electrical circuit for which faults and
associated hazards cannot be excluded.
Typically, plugging motor connectors into power electronics sockets in a voltage-free state is
not part of this electrical connection work.
Faulty electrical connections or not approved, current-carrying
components can cause serious injuries and even death.
Have all electrical connection work performed by trained technicians
only. The valid standards and directives must be observed for this.
Only suitable tools may be used for connection work.
Immediately replace damaged cables or plugs.
When the motor shaft is still turning or when the motor is externally
driven (generator operation), voltage is induced. This can lead to lethal
current pulses.
Ensure that no plugs or connections are exposed.
Connecting the power and signal leads under voltage (e.g. plugging
the motor connectors into the live sockets of the power electronics) is
not permitted and can lead to machine damage, serious injury or even
death.
Make sure that the motor and the motor connections of the electronics
(for power and signal) are always in a voltage-free state before
connecting.
Separation of the power and signal supply lines under voltage is not
permitted and can lead to machine damage, serious injury or even
death.
Make sure that the drive is always in a voltage-free state before
disconnecting its power and signal supply (e.g. disconnecting the motor
connectors).
Components equipped with permanent magnets and components that
feature magnetic fields can influence/impede the function of active
medical implants (e.g. pacemakers, defibrillators). This can lead to
severe injuries or even death.
Keep a sufficient distance to these components (stator, rotor) during
assembly.
If permanent magnets or permanent magnetic fields are directly
accessible (especially with rotary kit motors or the primary and
secondary parts of linear motors), you are prohibited from approaching
these motor parts.
If there are concerns, contact the manufacturer of the active medical
implants or consult WITTENSTEIN cyber motor GmbH.

Safety cyber® dynamic line
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2.7 General safety instructions
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Objects flung out by moving components can cause serious injuries
and death.
Remove objects and tools from the motor prior to starting it up.
Moving components on the motor can pull in or crush parts of the
body and cause serious injuries and even death.
Keep a sufficient distance to moving machine components when the
motor is running.
Secure the higher-level machine against restarting and unintentional
movements during assembly and maintenance work (e.g. uncontrolled
lowering of lifting axes).
A wrong direction of rotation or direction of movement may result in
serious injury or death.
The direction of rotation or movement may differ from the standard
IEC 60034-8.
Before and during startup, ensure that the motor has the correct direction
of rotation or movement.
Be sure to avoid collision (caused e.g. by crashing against an end stop).
With the danger area secured, check the direction of rotation or
movement in a slow motion, ideally by limiting the current and torque.
A damaged motor can cause accidents with the risk of injury.
Never operate a motor that has been overloaded due to misuse or a
machine crash.
Replace the affected motors, even if no external damage is visible.
A hot motor housing may cause severe burns.
Touch the motor housing with protective gloves or after a longer standstill
of the motor only.
During the mechanical assembly of the motors onto the application,
and during mechanical maintenance work, handling errors can lead to
severe crushing injuries as well as to damage to the motor or the
application.
Have all mechanical assembly and maintenance work carried out by
trained personnel only.
Only use suitable tools for assembly and maintenance work.