Woodfold 240 Series User manual

Woodfold Mfg., Inc
P.O. Box 346
Forest Grove, OR 97116
Voice [503] 357-7181
Fax: [503] 357-7185
www.woodfold.com
Door InstallatIon
Door SerieS: 240, 440, 540, 640 anD 740
BulletIn Install-stanDarD-120906
Read and understand these instructions before proceeding!
It saves frustration!
Beginning installation before checking things out is discouraged!
Measure Twice - Cut Once so to speak
1 PreParation
Preliminary Examination
Conrm the match of the packaged door to the intended
opening. The example label to the right shows the location
of the critical information.
Inspect the packaging. If the pack-
age was damaged when it arrived,
contact the shipping carrier rst,
then notify Woodfold.
Lay out the contents on a at surface near the opening
where the door is to be installed.
The package(s) contents should include
;Door
;Track Section(s)
;Interlocking Jamb Molding (Aluminum extrusion a little less than the height of the door. See the top of Page 5 for description.)
;Hardware packet (Screws etc.)
;These instructions (Yes, yes, we know you had to nd them if you’re reading them, but we like to be complete.)
;A copy of the shipping label with all the information you need if you have to call Woodfold for any reason. Hold on to it for
future reference.
Caution! The factory greased the track for smooth operation! Hands and tools can spread
the grease all over, so please be careful.
Opening
Width Opening
Height
Right/Left
Hand Stack
Latch Style Single/Double End
Door Series
Number and Length
of Track Pieces
Order Number
Example Label
Your label will look similar but have your unique information
Sample

2
Install-Std-120906
The next few steps are much easier if you have assistance
2 track inStallation (See aDDenDum for benDable i-beam track)
Need for alignment pins depends on the number of
track sections. Short tracks with a single section will not
have alignment pins or pin slots.
Note: Some Pairs may have two track sections that butt
together without alignment pins. Not to worry! It’s OK
Door Stacking: DE, LH, RH or Pair
For the purpose of these instructions, doors come in three basic
congurations: Double Ended (DE), Left Hand Stacked (LH) and
Right Hand Stacked (RH). DE doors have Lead Posts at each end
of the Panel set. LH and RH doors have a Lead Post on one end
and a Mounting Panel on the other end. Left or Right handing
is determined when the door is viewed from the front. Pairs are
a set of LH and RH that meet in the middle.
Even and Odd Door Panels
The factory puts in enough door panels to ll the opening. That
seems obvious but it means some doors have an even number
of panels and others an odd number. The consequence is that
the mounting panel on your door may point in the other direc-
tion than those shown in illustrations.
Caution! Firmly attach the track to the structural header!
Sheetrock and many decorative materials do not provide adequate support
There are dierent installation techniques for Standard (typically single section) Track and Pin (multi section) Track. Compare your
track to the illustration and use the appropriate, following section.
Verify that the track length is correct.
Dry t the track in the opening. The correct length will just t. If
needed, trim the track with a hacksaw. Try to keep the metal lings
from mixing with grease inside the track.
If the track is too short by more than ½”, contact Woodfold.
Important: Power Screw Drivers: Check the length of your #2 Phillips Bit. It needs to extend at least 1¼” past the chuck.
Any shorter and the chuck may tear up the track or the screw won’t seat. It falls into the frustrating category when you
have to order a new track.
Standard Track
(Single Section)
No alignment
pins required
Pin Track
(Multiple sections)
Alignment pins and
pin slots required
Track Comparison
(same dimensions)
Alignment
Pin
Pin Slot
Double Ended
Left Stack - Odd panels Right Stack - Odd panels
Left Half of Pair - Even panels Right Half of Pair - Even panels
View
Front View: Lead Post Half Panel to Viewer
1 2 3
1 2 3 4
Mounting Panel to viewer
Mounting Panel away from viewer

3Install-Std-120906
Standard Track
Thread the track onto wheels; lineup the wheels properly in the track grooves. Be careful
not to insert the wheels sideways. You won’t like the result.
Conrm the proper orientation of the door. See the illustrations of Left or Right Stack
doors or Double Ended doors at the top of Page 2. Position the track to ensure: a) it can
be securely attached to the header and b) the Mounting Panel can be securely attached
to the wall or doorjamb.
Stack the door to one end of the track (either side of the opening is OK) and
attach the other end of the track to the header. Use #8 x 1½” pan or truss head
screws through the rst 2 holes at the end of the track. Seat the head of the
screw rmly against the track.
If the screws didn’t go into a solid part of the header (soft stu like sheetrock
or acoustical tile doesn’t count) at least ¾”, now would be a good time to go to
the hardware store and get longer #8 Pan Head or Truss Head screws.
Transfer the door to the attached end of the track. Finish attaching the track
with #8 x 1½” pan or truss head screws.
Pin Track (track is in two or more pieces)
Some Pairs are shipped with two track section without alignment pins. If the track sections do not have alignment pin slots go
back to the Standard Track section and butt the track ends together in the middle.
Find the longest piece of track. If they are all the same size, just pick one, any one. Insert the alignment pins into the groove of the
track at the end that will mate to the next section. The split in the pin MUST BE AWAY (perpendicular, see inset illustration below)
from the slot in the track. Drive the spring pins completely into one track using a hammer.
Thread the track onto wheels; lineup the wheels properly in the track grooves. Be careful not to insert the wheels sideways. You
won’t like the result.
Stack the door to one end of the track section and attach the other end of the track to the header. Use #8 x 1½” pan or truss head
screws to attach the track to the header. Start at the jamb side where the door will stack and put in enough screws to accommo-
date the stacked door. Seat the head of the screws rmly against the track.
If the screws didn’t go into a solid part of the header (soft stu like sheetrock or acoustical tile doesn’t count) at least ¾”, now
would be a good time to go to the hardware store and get longer #8 pan or truss head screws.
Transfer the door to the attached end of the track. Finish attaching the track with #8 x 1½”pan or truss head screws.
The doors may be heavy! Don’t be a hero! Let the track do the lifting for you!
Repeat the process of inserting the alignment pins and attaching to the header for each remaining track section.
Check it out! Move the door back and forth along the track looking for smooth operation. Most frequent problems include screw
heads sticking out, wheels sideways or debris in the track.
After the track has been secured, drive the alignment pins back halfway into the
second piece of track with a hammer and the edge of a screwdriver.
#8 x 1½ Pan or
Truss Head Screw
Pin Hinge Hardware
Body Panel
Structural Material
At least ¾”
Non-structural
Material
#8- 1½” Pan Head
Track Screw
Pin Split
Slot
Opening

4
Install-Std-120906
This next section is most critical. Improperly installing the Mounting Panel results in the majority of trouble calls to Woodfold.
Repeat after me: I will read this section. I will read this section.
3. mounting Panel
If your door is a LH or RH stacked door or a pair (see the top of Page 2) you need to read this Section.
If yours is a DE door, forget the warning above and skip ahead to Section 4.
Caution! Take care when attaching the Mounting Panel to the wall. As you unfold the door to insert the screws, the position
of the Mounting Panel may move away from your marks. Sometimes, the marks look“o” when the door is extended.
Trust your marks!
Check it out! Can you see the pencil marks? If not, the door has shifted. If there is a gap between the edge and your
marks, the door has shifted the other way. Stack the door against the Mounting Panel; it should form a neat, tight
stack. DON’T Force it. If it binds, you missed your marks!
When the door stacks properly, re-extend it and install 2 more screws between the rst 2, about equal distances apart.
Mark wall near top and
bottom at edge of
Mounting Panel
It is important! Make the marks while the door is in its stacked position or the door will not close properly.
OK! Here comes the critical step. You just marked the wall at the top and bottom of the mounting panel edge with the door
stacked. Now, extend the door to have access to the Mounting Panel. Hold the Mounting Panel edge at the pencil marks at
both top and bottom!
Push the door to the side that will be fastened permanently to the wall. Let the door form its own plumb (hang free) and carefully
mark the wall with a pencil at the edge of the mounting panel near the top and bottom of the door.
Insert #6 x 1½” at head screws about 8”up from the oor and 8”down from the track.
#6x1½” Flat Head
E dge Location Marks
#6x1½ at head screw
Mounting Panel

5Install-Std-120906
Hook style catch
Dry t the Interlocking Jamb Molding against the wall, directly under
the track. It should t snugly against the wall and the track at the top. If
it needs to be trimmed, trim it at the BOTTOM. The arrow sticker on the
back pointing up can easily determine top and bottom. The latch slot
should correspond to the hook of the latch.
Trace the ⁄”x 1”slot in the Interlocking Jamb Molding onto the wall.
Remove the Interlocking Jam Molding and add ½” to the top of the
tracing.
Drill a series of ½” deep holes within the marked area with a 3⁄” bit. Clean out the waste with a sharp chisel.
Attach the interlocking jamb molding with #6 x 1½” at head screws, through the pre-drilled holes and into the wall behind.
And now a short word about Interlocking Jamb Moldings
The Interlocking Jamb Molding is the extruded piece into which the door latches. If your door is a
Pair, and slides from each end to meet in the middle, and your Interlocking Jamb Molding is already
installed on a lead post of the door and you may disregard this section.
Congurations where the door closes to a wall or doorjamb will have a separate piece with a cross
section like one of the proles shown here.
4 interlocking Jamb molDing
Shut the door, latch it and wiggle the handle a bit. The Latch should swing fully up
with the Lead Post pulled snuggly against the Interlocking Jamb Molding.
If the t is too loose, or too tight, open the door and adjust the mechanism
with a screwdriver.
Turn the Adjusting Screw clockwise to loosen the t, counterclockwise to
tighten.
Interlocking Jamb
Molding Proles
Doors without
key locks
Doors with
key locks
#6x1½” Flat Head
Adjusting Screw
Interlocking
Jamb Molding

6
Install-Std-120906
Thank you for purchasing a Woodfold door.
5 uPkeeP anD care SuggeStionS
OK! Now the door is installed, let’s review it’s love and care.
Operation/Maintenance
•For proper operation the track must be securely attached to the header, plumb and level. Vertical jambs must be perpendicu-
lar for proper operation. Use instructions for proper installation
•Do not rapidly pull or force any folding door across openings or around corners
•The hinge system may be sti initially and will gradually ease after a period of time with regular use
•During normal use of your Woodfold door watch for instances of binding during movement. If there is binding, inspect the
track for loose screws, dirt, debris and wheel alignment.
•Track may be periodically lubricated with a petroleum jelly type material. Do not use aerosol lubricants
Care/Cleaning
•Avoid exposure to excess or continued moisture
•As with all materials, exposure to light will cause fading
•Regular cleaning of the Vinyl/Acrylic/Aluminum/Veneer- use mild soapy water then dry with a soft cloth or chamois. Do NOT
use household cleaners, abrasive towels or scouring pads.
•Wood veneer doors can be treated periodically using a furniture polish/cleaner
• Acrylic/Aluminum panel doors can be treated periodically with non-abrasive anti-static cleaner to reduce dust accumulation
Check it out! Open and close the door a few times then step back and admire your work.
Installation is complete!
Magnetic Latch
Dry t the Interlocking Jamb Molding against the wall, directly under the
track. It should t snugly against the wall and the track at the top. Each
jamb molding is pre-cut to t the opening, however, trim the molding
with a hacksaw if needed.
Attach the Interlocking Jamb Molding to the wall with #6 x 1½” at head
screws.
Center the Strike Plate on the magnet with the adhesive side out. Re-
move the protective tape from the adhesive backing and push the door
rmly shut.
When you re-open the door, the strike plate should stay temporarily
stuck in position. Drill through the center of each strike plate screw
hole and Interlocking Jamb Molding using a ⁄” drill bit. Screw
down the strike plate using 1½”#6 Flat head screws.
Lead Post with
Magnetic Cartridge
(Rotated for visual clarity)
Interlocking
Jamb Molding
Steel strike plate
with adhesive backing
#6 x 1½” at
head screws
#6x1½” Flat Head