WORKZONE TITANIUM BTS800 User manual

User Manual
BELT & DISC SANDER
Contents
CONTENTS:
Utilisation 07
Explanation of symbols 09
I. Introduction 10
II. Layout 11
III. Scope of delivery 11
IV. Unpackging 11
V. Intended use 12
VI. Safety regulations 12
VII. Assembly instructions 18
VIII. Operation 21
IX. Cleaning and maintenance 24
X. Technical data 25
XI. Storage/Transport 26
XII. Electrical connection 26
XIII. Disposal and recycling 27
XIV. Troubleshooting 28
Warranty Details 29
Repair and Refurbished Goods or Parts Notice 30
ALDI guarantees that our exclusive brand products are developed to
our stringent quality specications. If you are not entirely satised with this
product, please return it to your nearest ALDI store within 60 days from
the date of purchase for a full refund or replacement, or take advantage of
our after sales support by calling the supplier’s Customer Service Hotline.
Made in China
WORKZONE TITANIUM is a registered trademark of ALDI Stores
DISTRIBUTED BY:
ALDI STORES
1 SARGENTS ROAD
MINCHINBURY NSW 2770
www.aldi.com.au
MODEL:BTS800PRODUCT CODE: 3855 05/2017
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Original instructions
Vers.No. 161122

UtilisationOverview
45Pack contents/parts 6
Pack contents/parts
1Belt & Disc Sander
Sanding disc - 80 grid
Sanding belt - 80 grid
Allen key
Work Support
Disc Guard (pre-assembled)
2
3
4
5
6
Fig. 1
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BTS800
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Fig. 2 Fig. 3
Fig. 4 Fig. 5
Fig. 6 Fig. 7
Fig. 8 Fig. 9
Fig. 10 Fig. 11
1
10
2 43
5
678
9
1
7
13
113
7
10
2
11
12
8
2
4
8
14
5
3
1
9
4
8
28
2
11
6
5
15
7Mitre Gauge
Worktable
Assembling Material
Instruction manual
Warranty certicate
8
9
10
11

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BTS800
Fig. 12
8
1
Fig. 15
10
Fig. 16
16
16
0
15
45
Fig. 14 (max. 1,6 mm)
15
Fig. 17 W
2
Fig. 13

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BTS800
Fig. 18 W
17
Fig. 19
W

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BTS800 Explanation of the symbols
Explanation of symbols
Read the operating instructions to reduce the risk
of injury.
Wear ear protection. The impact of noise can
cause damage to hearing.
Wear a respiratory protection. Dust which is
injurious to health can be generated when
working on wood and other materials. Never use
the device to work on any materials containing
asbestos!
Wear eye protection. Sparks generated during
working or splinters, chips and dust emitted by
the device can cause loss of sight.
m Attention! These operating instruction provide places concerning
your safety which are marked with this indication
m Caution! Failure to follow these instructions may cause light to
medium risk of injury
m Warning! Failure to follow these instructions may cause danger to
life or danger of serious injuries

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I. Introduction
Congratulations on choosing to buy a WORKZONE TITANIUM®product.
All products brought to you by WORKZONE TITANIUM®are manufactured to the
highest standards of performance and safety, and as part of our philosophy of cus-
tomer service and satisfaction, are backed by our comprehensive 5 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is not
liable for damages which arise on or in connection with this device in case of:
• improper handling,
• non-compliance with the instructions for use,
• repairs by third party, non-authorised skilled workers,
• installation and replacement of non-original spare parts,
• improper use,
• failures of the electrical system due to the non-compliance with the electrical
specications and the Australian regulations.
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation
of the device.
These operating instructions are intended to make it easier for you to get familiar
with your device and utilise its intended possibilities of use.
The operating instructions contain important notes on how to work safely, properly
and economically with your machine and how to avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the machine.
In addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
machine.
Put the operating instructions in a clear plastic folder to protect them from dirt and
humidity, and store them near the machine. The instructions must be read and
carefully observed by each operator prior to starting the work. Only persons who
have been trained in the use of the machine and have been informed on the related
dangers and risks are allowed to use the machine. The required minimum age must
be met.
In addition to the safety notes contained in the present operating instructions and
the special regulations of your country, the generally recognised technical rules for
the operation of wood working machines must be observed.
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Introduction BTS800

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II. Layout (Fig. 1-3)
1 Sanding disc
2 Work support
3 Belt tension lever
4 Sanding belt
5 Tracking knob
6 On / Off switch
7 Disc guard
8 Worktable
9 Bevel gauge
10 Mitre gauge
11 Socket head bolts, M8 x 12 and washer (2x)
12 Allen key
13 Bevel gauge
14 Phillips screws (2x)
15 Horizontal and vertical position holes
16 Table lock knob
III. Scope of delivery
Belt and disc sander Disc guard (pre-assembled)
Sanding disc Phillips Screws (2x) (pre-assembled)
Sanding belt Socket Head Screws, M8 x 12 (2)
Instruction manual Washers (2)
Warranty certicate Mitre Gauge
Allen Key Worktable
Work Support
IV. Unpacking
• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing
(if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.
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BTS800 Layout/Scobe of delivery

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Intended use/Safety regulations BTS800
m Attention!
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, lm and small parts!
There is a risk of swallowing and suffocation!
V. Intended use
The belt & disc sander is a combination device for the coarse and ne grinding/
sanding all types of timber, commensurate with the size of the machine.
The machine may only be used with grinding/sanding disc or belts which are suita-
ble for it and comply with the characteristic data in these instructions.
The machine is allowed to be used only for its intended purpose! Even when the
equipment is used as prescribed it is still impossible to eliminate certain residual risk
factors. The following hazards may arise in connection with the machine’s construc-
tion and layout:
• Catapulting of workpieces and parts of workpieces.
• Damage to hearing if essential ear protection are not used.
• Harmful emissions of wood dust when used in closed rooms.
• The rotating parts of the device cannot be covered for functional reasons.
Therefore you must exercise care and hold the workpiece rmly to prevent it
slipping which could result in your hands coming into contact with the sanding
belt.
The equipment is allowed to be used only for its prescribed purpose. Any other use
is deemed to be a case of misuse. The user/operator and not the manufacturer will
be liable for any damage or injuries of any kind resulting from such misuse.
Please note that our equipment has not been designed for use in commercial, trade
or industrial applications. Our warranty will be voided if the equipment is used in
commercial, trade or industrial businesses or for equivalent purposes.
VI. Safety regulations
m WARNING ! When using electric tools basic safety precautions should always
be followed to reduce the risk of re, electric shock and personal injury including the
following.
Read all these instructions before attempting to operate this product and save these
instructions
1 Keep the work area orderly
–Disorder in the work area can lead to accidents.
2 Take environmental inuences into account
–Do not expose electric tools to rain.

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BTS800 Safety regulations
–Do not use electric tools in a damp or wet environment.
–Make sure that the work area is well-illuminated.
–Do not use electric tools where there is a risk of re or explosion.
3 Protect yourself from electric shock
–Avoid physical contact with earthed parts (e.g. pipes, radiators, electric rang-
es, cooling units).
4 Keep other persons away
–Do not let persons, especially children, not involved in the work touch the tool
or the extension cord and keep them away from the work area.
5 Securely store unused electric tools
–Unused electric tools should be stored in a dry, elevated or closed location
out of the reach of children.
6 Do not overload your electric tool
–They work better and more safely in the specied output range.
7 Use the correct electric tool
–Do not use low-output electric tools for heavy work.
–Do not use the electric tool for purposes for which it is not intended. For ex-
ample, do not use handheld circular saws for the cutting of branches or logs.
–Do not use the electric tool to cut rewood.
8 Wear suitable clothing
–Do not wear wide clothing or jewellery, which can become entangled in mov-
ing parts.
–When working outdoors, anti-slip footwear is recommended.
–Tie long hair back in a hair net.
9 Use protective equipment
–Wear protective goggles.
–Wear a mask when carrying out dust-creating work.
10 Connect the dust extraction device if you will be processing wood, materials
similar to wood, or plastics.
–ATTENTION! The dust extractor must not be connected when processing
metals. Risk of re and explosion due to hot swarf or ying sparks!
–If connections for dust extraction and a collecting device are present, make
sure that they are connected and used properly.
–When processing wood, materials similar to wood, and plastics, operation
in enclosed spaces is only permitted with the use of a suitable extraction
system.
11 Do not use the cable for purposes for which it is not intended
–Do not use the cable to pull the plug out of the outlet. Protect the cable from
heat, oil and sharp edges.
12 Secure the workpiece
–Use the clamping devices or a vice to hold the workpiece in place. In this
manner, it is held more securely than with your hand.
–An additional support is necessary for long workpieces (table, trestle, etc.) in

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Safety regulations BTS800
order to prevent the machine from tipping over.
–Always press the workpiece rmly against the working plate and stop in
order to prevent bouncing and twisting of the workpiece.
13 Avoid abnormal posture
–Make sure that you have secure footing and always maintain your balance.
–Avoid awkward hand positions in which a sudden slip could cause one or
both hands to come into contact with the saw blade.
14 Take care of your tools
–Keep cutting tools sharp and clean in order to be able to work better and
more safely.
–Follow the instructions for lubrication and for tool replacement.
–Check the connection cable of the electric tool regularly and have it re-
placed by a recognised specialist when damaged.
–Check extension cables regularly and replace them when damaged.
–Keep the handle dry, clean and free of oil and grease.
15 Pull the plug out of the outlet
–Never remove loose splinters, chips or jammed wood pieces from the run-
ning machine.
–During non-use of the electric tool or prior to maintenance and when replac-
ing tools such as saw blades, bits, milling heads.
–When the sanding belt is blocked due to abnormal feed force or clamped
work pieces during operation, turn the machine off and disconnect it from
power supply. Remove the work piece and ensure that the sanding belt runs
free. Turn the machine on and start new sanding operation with reduced
feed force.
16 Do not leave a tool key inserted
–Before switching on, make sure that keys and adjusting tools are removed.
17 Avoid inadvertent starting
–Make sure that the switch is switched off when plugging the plug into an
outlet.
18 Use extension cables for outdoors
–Only use approved and appropriately identied extension cables for use
outdoors.
–Only use cable reels in the unrolled state.
19 Remain attentive
–Pay attention to what you are doing. Remain sensible when working. Do not
use the electric tool when you are distracted.
20 Check the electric tool for potential damage
–Protective devices and other parts must be carefully inspected to ensure
that they are fault-free and function as intended prior to continued use of the
electric tool.
–Check whether the moving parts function faultlessly and do not jam or
whether parts are damaged. All parts must be correctly mounted and all