Simoniz 39-9027-4 User manual

39-9027-4
8” Random Orbit Buffer/Polisher
CAUTION:
Before using this
Buffer/Polisher or any of its
accessories, read this manual
and follow all its Safety Rules
and Operating Instructions.
Owner’s Manual
General Safety Rules
Specific Safety Rules
and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
Made in China for Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
Rev 0 06/8/06

2
WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Your level of risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals, work in a well-ventilated
area and work with approved safety equipment such as dust masks that are
specially designed to filter out microscopic particles.
WARNING: To avoid electrical hazards, fire hazards or damage to the
buffer/polisher, use proper circuit protection.
The buffer/polisher is wired at the factory for 110–120 V operation. It must be
connected to a 110–120 V, 15 A time delayed fuse or circuit breaker. To avoid shock
or fire, replace power cord immediately if it is worn, cut or damaged in any way.
TABLE OF CONTENTS
SECTION
PAGE
SECTION
PAGE
Warranty ……………………...
2
Accessories & Unpacking ..
8
Product Specifications ………
3
Carton Contents …………..
9
Power Tool Safety …………...
3–6
Operation …………………..
10–13
Guidelines For Extension
Cords…………………………..
4
Maintenance .……………...
14
Specific Safety Rules ………..
6
Parts & Service …..………..
15–16
Symbols ………………………
7
WARRANTY
!
2-YEAR LIMITED WARRANTY
This Simoniz product carries a two year warranty against defects in
workmanship and materials. This product is not guaranteed against
wear, breakage or misuse.
If found defective within the stated warranty period, return product to
place of purchase, with proof of purchase, and the product will be
replaced free of charge.
TOLL FREE HOTLINE: 1-866-FixTool
TABLE OF CONTENTS
!

3
WARNING: Before using your
power tool, it is critical that you read
and understand these safety rules.
Failure to follow these rules could result
in serious injury to you or damage to
the power tool.
Good safety practices are a combination of
common sense, staying alert and
understanding how to use your power tool.
To avoid mistakes that could cause serious
injury, do not plug in your power tool until
you have read and understood all safety
rules.
READ and become familiar with this entire
Owner’s Manual. LEARN the tool’s
applications, limitations and possible
hazards.
WARNING: Look for this symbol that
identifies important safety precautions. It
means CAUTION! BE ALERT! YOUR
SAFETY IS INVOLVED!
KEEP GUARDS IN PLACE and in working
order.
ALWAYS WEAR EYE PROTECTION.
Any power tool can throw
foreign objects into your eyes
which could cause permanent
eye damage. ALWAYS wear
safety goggles (not glasses) that comply
with ANSI safety standard Z87.1. Everyday
glasses have only impact resistant lenses.
They ARE NOT safety glasses.
WARNING: Glasses or goggles
not in compliance with ANSI Z87.1 could
cause serious injury when they break.
WORK AREA
Keep your work area clean and well-lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in
environments where explosive
elements, such as flammable liquids,
gas or dust are present. Power tools
create sparks which may ignite the dust or
fumes.
Keep bystanders, children and visitors
away while operating the tool.
Distractions can cause you to lose control.
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
!
!
SPECIFICATIONS
POWER TOOL SAFETY
Rating: …………………………………..
120 V, 60 Hz AC
Amperes: ……………………………….
0.6 A
Speed: …………………………………..
4000 RPM (no load)
Orbital action: …………………………..
0.33” (8.5 mm)
Power cord: …………………………….
6’ (1.83 m)
Weight: ………………………………….
3 lbs. 12 oz. (1.7 Kg) tool only

4
ELECTRICAL SAFETY
Double insulated tools are equipped
with a polarized plug (one blade is wider
than the other). This plug will fit in a
polarized plug only one way. If the plug
does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a
qualified electrician to install a polarized
outlet. Do not change the plug in any
way. Double insulation eliminates the need
for the three-wire grounded power cord and
grounded power supply system.
Avoid body contact with grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is increased risk of
electric shock if your body is grounded.
Do not expose power tools to rain or
wet conditions. Water entering the power
tool will increase the risk of electric shock.
Do not abuse the cord. Never use the
cord to carry the tools or pull the plug
from an outlet. Keep cord away from
heat, oil, sharp edges or moving parts.
Replace damaged cords immediately.
Damaged cords increase the risk of electric
shock.
When operating a power tool outside,
use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric
shock.
Make sure your extension cord is the
proper size. When using an extension
cord, be sure to use one heavy enough to
carry the current the tool will draw.
An undersized cord will cause a drop in line
voltage resulting in loss of power and
overheating. The table below shows the
correct size to use according to cord length
and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
the gauge number the heavier the cord.
Be sure your extension cord is properly
wired and in good condition. Always
replace a damaged extension cord or have
it repaired by a qualified electrician before
using it. Protect your extension cord from
sharp objects, excessive heat and damp or
wet areas.
Use a separate electrical circuit for your
power tools. This circuit must not be less
than 14 gauge wire and should be
protected with either a 15A time delay fuse
or circuit breaker. Before connecting the
power tool to the power source, make sure
the switch is in the OFF position and the
power source is the same as indicated on
the nameplate. Running at lower voltage
will damage the motor.
WARNING: Repair or replace
damaged or worn extension cords
immediately.
Select the appropriate extension cord
gauge and length using the chart below.
POWER TOOL SAFETY
GUIDELINES FOR
EXTENSION CORDS
!
MINIMUM GAUGE (AWG) EXTENSION
CORDS (120 V use only)
Ampere rating
Total length in feet
More
than
Not
more
than
25’
50’
100’
150’
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not
Applicable
SAVE THESE INSTRUCTIONS FOR REFERENCE

5
PERSONAL SAFETY
Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use the tool while
tired or under the influence of drugs,
alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Dress properly. Do not wear loose
clothing or jewellery. Contain long hair.
Keep your hair, clothing and gloves
away from moving parts. Loose clothing,
jewellery or long hair can be caught in
moving parts.
Avoid accidental starting. Be sure the
power switch is OFF before plugging in.
Carrying tools with your finger on the
switch or plugging in tools that have the
switch ON invites accidents.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating or
moving part of the tool may result in
personal injury.
Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of the
tool in unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat and/or hearing
protection must be used in appropriate
conditions.
TOOL USE AND CARE
Use clamps or another practical method
to secure and support the workpiece on
a stable platform. Holding the work by
hand or against your body is unstable,
unsafe, and may lead to loss of control.
Do not force the tool. Use the correct
tool for your application. The correct tool
will do the job better and safer at the rate
for which it is designed.
Do not use the tool if the power switch
does not turn it ON or OFF. Any tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power
source before making any adjustments,
changing accessories or storing the
tool. Such preventative safety measures
reduce the risk of the tool starting
accidentally.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier
to control.
SAVE THESE INSTRUCTIONS FOR REFERENCE
POWER TOOL SAFETY

6
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the
tool’s operation. If damaged, have the
tool serviced before using. Many
accidents are caused by poorly maintained
tools.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become
hazardous when used with another tool.
Keep the tool and its handle dry, clean
and free from oil and grease. Always use
a clean cloth when cleaning. Never use
brake fluids, gasoline, petroleum based
products or any strong solvents to clean
your tool. Following this rule will reduce the
risk of fire, loss of control and deterioration
of the plastic components of the tool.
SERVICE
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions
in the Maintenance section of this
manual. Use of unauthorized parts or
failure to follow Maintenance instructions
may create a risk of electric shock or injury.
Never allow fingers or clothing to
contact the buffing/polishing pads while
tool is operating.
Always use two hands to control the
buffer/polisher to avoid loss of control.
Never submerge the buffer/polisher in
water or any other liquid. The tool will be
damaged and fire could result.
Always wear safety goggles and dust
mask. Use only in well-ventilated area.
Using personal safety devices and working
in a safe environment reduces risk of injury.
SPECIFIC SAFETY RULES
SAVE THESE INSTRUCTIONS FOR REFERENCE
POWER TOOL SAFETY

7
V
volts
A
amperes
Hz
hertz
W
watt
kW
kilowatts
microfarads
L
litres
kg
kilograms
H
hours
N/cm2
newtons per square
centimetre
Pa
pascals
Min
minutes
S
seconds
alternating current
three-phase alternating
current
three-phase alternating
current with neutral
direct current
alternating or direct
current
no load speed
alternating or direct
current
class II construction
Splash-proof construction
watertight construction
protective earthing at
earthing terminal, Class I
tools
revolutions or
reciprocations per minute
diameter
off position
arrow
warning symbol
wear your safety glasses
WARNING: Some of the following symbols may be used on your
tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
!
This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by Underwriters
Laboratories.
SAVE THESE INSTRUCTIONS FOR REFERENCE
SYMBOLS

8
AVAILABLE ACCESSORIES
WARNING: Use only accessories
recommended for this buffer/polisher.
Follow instructions that accompany
accessories. Use of improper
accessories may cause injury to the
operator or damage to the
buffer/polisher.
Do not use any accessory unless you have
completely read the instructions or Owner’s
Manual for that accessory.
●Disposable wax applicator bonnet.
●Reusable terry cloth buffing &
polishing bonnet.
●Polish & wax.
WARNING: If any part is missing
or damaged, do not plug the power cord
into the power source until the missing
or damaged part is replaced.
Carefully unpack the buffer/polisher and all
components. Compare against the
“BUFFER/POLISHER COMPONENTS”
chart on Page 9.
ACCESSORIES
!
!
UNPACKING
KNOW YOUR BUFFER/POLISHER
ON/OFF switch
Pad assembly
Front handle
Rear handle

9
CARTON CONTENTS
BUFFER/POLISHER COMPONENTS
KEY
DESCRIPTION
QTY
A
Buffer/polisher
1
B
Tote bag
1
C
Wax applicator
1
D
Terry cloth polishing pad
1
Owner’s manual
1
AB
CD

10
Your Simoniz®Buffer/Polisher is designed
with Random Orbit technology. The tool will
perform better when less pressure is
applied. Applying excessive pressure will
slow down the random motion and reduce
the effectiveness of the tool.
WARNING: Always remove the
plug from the power source while
changing accessories.
WASH VEHICLE OR BOAT
Before applying polish or wax, it is
important to clean and dry all the surfaces
to be polished or waxed.
1. Wash, clean and dry the vehicle or
boat.
2. Remove all road tar, grease spots and
bug stains with a general purpose
cleaner.
3. Make sure the work area is dry.
ATTACHING THE WAX APPLICATOR
BONNET TO THE FOAM PAD
WARNING: Before changing
accessories, BE SURE that the switch is
in the OFF position and the plug is
removed from the power source.
1. Place wax applicator bonnet on foam
pad as shown in Fig. 1.
2. ALWAYS make sure that the elastic
strip on the bottom of the bonnet is
securely tucked on the under side of
the foam pad.
IMPORTANT: Read, understand and follow
all instructions and warnings on polishes
and waxes.
APPLYING PASTE WAX TO BONNET
IMPORTANT: Do not apply wax directly
to car!
Spread a heaping teaspoon of wax evenly
over the entire surface of applicator bonnet
using a putty knife or any other flat object
(see Fig. 2).
APPLYING LIQUID WAX TO BONNET
IMPORTANT: Do not apply wax directly
to car!
1. Apply three swirls of wax over
applicator bonnet (see Fig. 3).
2. This should be enough to cover ¼ of
the car surface. For the second and
third applications of wax to the bonnet,
only use about half as much as on the
first application. The bonnet will not
absorb as much wax on these
applications.
OPERATION
!
!
Fig. 1
Fig. 2

11
APPLYING LIQUID WAX TO BONNET –
cont’d
TURN BUFFER/POLISHER ON OR OFF
To turn the tool ON, push ON/OFF switch
(1) forward (see Fig. 4). To turn the tool
OFF, pull the ON/OFF switch backward.
APPLYING WAX TO SURFACE TO BE
POLISHED
NOTES:
a) To avoid splashing waxes, ALWAYS
start and stop the buffer/polisher on or
against the surface to be polished.
b) Apply wax in a thin, even coat. Too
much wax does not add any more
protection and only makes the wax removal
more difficult.
c) The random orbit motion of the
buffer/polisher provides wax application
that cannot be duplicated, not even “by
hand”.
IMPORTANT: DO NOT apply excessive
pressure against the work surface with this
tool. The random orbit motion feature on
this tool will perform better when less
pressure is applied. Applying excessive
pressure will slow the random orbital
motion and reduce the effectiveness of the
tool.
1. Place the extension cord (1) over your
shoulder to keep it safely out of your
way (see Fig. 5).
2. Turn the buffer/polisher ON.
OPERATION
Fig. 3
Have you read “POWER TOOL
SAFETY”, “GUIDELINES FOR
EXTENSION CORDS”, “SPECIFIC
SAFETY RULES”, and “SYMBOLS”
on pages 3, 4, 5, 6 & 7 of this
Manual? If not, please do so now
before you operate this tool. Your
safety depends on it!
Every time you use the
buffer/polisher you should verify the
following:
1. Electrical cord is in good
condition.
2. Safety goggles and dust mask
are being worn.
Failure to adhere to these safety
rules can greatly increase the
chances of injury.
WARNING
!
Fig. 5
Fig. 4
1
1

12
APPLYING WAX TO SURFACE TO BE
POLISHED –cont’d
3. Apply wax in a straight line with either
a side-to-side or back-and-forth
motion. ALWAYS use broad, even
strokes when applying wax (see
Fig. 6).
4. Start applying wax to the flat surfaces
(hood, trunk and roof) first. Wax one
section at a time (see Fig. 7).
5. After flat surfaces are covered with
wax, do the sides. Hold tool with the
cord hanging free (see Fig. 8).
6. It is easiest to apply the wax to the
entire surface before starting the
removal phase, however, follow the
specific recommendations of the wax
or polish being used.
7. Turn the buffer/polisher OFF when you
have finished applying wax with the
applicator bonnet.
8. Remove the wax applicator bonnet
and use it to apply polish by hand to all
the hard-to-reach surfaces (under
bumpers, around door handles, etc.)
(see Fig. 9).
9. Properly dispose of wax applicator
bonnet.
ATTACHING THE POLISHING BONNET
TO THE FOAM PAD
1. Place the terry cloth bonnet on foam
pad (see Fig. 10).
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Left
Right
OPERATION

13
ATTACHING THE POLISHING BONNET
TO THE FOAM PAD –cont’d
2. ALWAYS make sure that the
elastic strip on the bottom of the
bonnet is securely tucked on the
underside of the foam pad.
BUFFING AND POLISHING –REMOVING
THE WAX FROM THE SURFACE
NOTE: Remove wax in the same order as
it was applied.
1. Place extension cord over your
shoulder.
2. Turn buffer/polisher ON.
3. Buff and polish (remove wax) when it
has dried to an even haze.
NOTE: For best results, use long,
sweeping strokes in a criss-cross
pattern when removing wax (see
Fig 11).
4. Buff and polish the entire surface until
all dried wax is removed. Remove the
bonnet from time to time and shake
out the dried wax residue. A bonnet
with excess residue will cause
streaking. You may need to replace
the bonnet with a new one if you can’t
get it clean enough to avoid streaking.
5. Use a clean terry cloth bonnet for final
buffing and polishing, or use a foam
polishing bonnet (sold separately) for
the ultimate “showroom” shine.
IMPORTANT: DO NOT apply excessive
pressure against the work surface with this
tool. The random orbital feature on this tool
will perform better when less pressure is
applied. Applying excessive pressure will
slow down the random orbiting motion and
reduce the effectiveness of the tool.
CAR CARE TIPS
1. Wash and polish the car 3 to 4 times a
year to help ensure paint protection.
2. Wash the car at least every two weeks
with a car wash solution which will not
harm the finish or strip the wax.
AVOID washing with household
detergents.
3. Wash car with a clean sponge and dry
with a terry cloth towel to help prevent
dirt from scratching the paint. Start on
the top and work down.
4. Remove bugs, bird droppings, tree sap
and tar from the car’s surface on a
daily basis.
5. ALWAYS make sure that the car’s
surface is cool before washing.
6. Avoid parking beside sprinklers,
because water spots are difficult to
remove.
7. ALWAYS keep glass cleaner
chemicals away from painted surfaces.
Spray the cleaner onto a towel, NOT
directly on the windows.
OPERATION
Fig. 11

14
1. Terry cloth bonnets can be machine
washed in cold water, using a small
amount of detergent. Then machine
dried at medium temperature.
HOWEVER, we recommend hand
washing and air drying for longer
bonnet life.
2. Wax applicator bonnets should only be
used once, and then disposed of
properly.
3. To prolong the life of the foam pad,
ALWAYS store the buffer/polisher with
the pad face up.
4. Remove the bonnet from the foam pad
when the buffer/polisher is not in use,
so the pad can dry out and retain its
original shape.
5. DO NOT USE ABRASIVE
COMPOUNDS WITH THIS TOOL.
6. DO NOT apply too much wax to the
bonnet. Applying too much wax
causes the bonnet to become
saturated and it will not last as long.
THIS MAKES POLISHING MORE
DIFFICULT AND IT TAKES LONGER.
7. If the bonnet is continually coming off
the pad, you may be using too much
wax.
8. If buffing becomes difficult, you have
used too much wax.
9. ONLY USE a mild soap solution and a
damp sponge to clean the
buffer/polisher.
10. DO NOT immerse any part of the
buffer/polisher in liquid.
REPLACE PAD ASSEMBLY
1. Insert a medium sized Phillips® or
square screwdriver through the access
hole (1) which is located in the
polishing pad holder (2) (see Fig. 12).
NOTE: Push the screwdriver into the
hole about 4” so it will engage the
counterweight.
2. Hold screwdriver (3) with one hand
and rotate the pad so it can be placed
between the counter balance (4) and
the center bolt (5). Remove center bolt
by turning it CLOCKWISE with a 12
mm socket (6) (see Fig. 13).
NOTES:
a) Centre bolt is a left hand thread and
must be turned CLOCKWISE to be
removed.
b) It is preferable to use a 12 mm
socket to remove the center bolt. If a
12 mm socket is not available, use a
½” socket.
3. Replace the pad assembly and fasten
it in place with the center bolt.
NOTE: Turn the center bolt COUNTER
CLOCKWISE to tighten.
MAINTENANCE
Fig. 12
Fig. 13
3
4
56

15
PARTS DIAGRAM –MODEL 39-9027-4

16
WARNING: When servicing, use only SIMONIZ®replacement parts. Use of any
other parts may create a HAZARD or cause damage to your Buffer/Polisher.
Any attempt to repair or replace electrical parts on this Buffer/Polisher may create a
hazard unless repair is performed by a qualified technician.
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
162851
Fuse assembly
1
2
500000
Tapping screw ST2.9x9
1
3
160205
UL cord set
1
4
322015
Cord guard
1
5
315000
Cord clamp
2
6
500201
Tapping screw ST3.9x14
2
7
317009
Switch button
1
8
224451
Switch retainer
1
9
500200
Tapping screw ST3.9x19
11
10
321000
Rubber cap
2
11
163633
ON/OFF switch
1
12
163100
Rectifier
1
13
300075
Housing
1
14
318011
Base plate
1
15
145026
Foam pad
1
16
221264
Plain washer 8
1
17
215099
Bolt
1
18
520017
Bearing 608-2Z
4
19
205559
Metal sleeve
2
20
234803
Counterbalance
1
21
138007
Stator
1
22
134007
Rotor
1
23
222826
Brush holder
2
24
162426
Carbon brush
2
25
314526
Brush holder support
2
26
314512
Brush cap
2
PARTS LIST –MODEL 39-9027-4
!