
TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS .............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Main switch .....................................4-1
Indicator lights ................................4-1
Speedometer unit ...........................4-2
Handlebar switches ........................4-2
Clutch lever .....................................4-4
Shift pedal .......................................4-4
Brake lever .....................................4-4
Brake pedal ....................................4-5
Fuel tank cap ..................................4-5
Fuel .................................................4-6
Fuel cock ........................................4-7
Starter (choke) lever .......................4-8
Steering lock ...................................4-8
Rider seat .......................................4-9
Helmet holder ...............................4-10
Adjusting the shock absorber
assemblies ................................4-10
Sidestand ......................................4-11
Ignition circuit cut-off system ........4-11
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
Pre-operation check list .................. 5-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Tips for reducing fuel
consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owner’s tool kit ............................... 7-1
Periodic maintenance and
lubrication chart .......................... 7-2
Removing and installing
the panel ..................................... 7-6
Checking the spark plugs ............... 7-6
Engine oil and oil filter element ...... 7-8
Cleaning the air filter element ...... 7-10
Adjusting the carburetor ............... 7-12
Adjusting the engine idling
speed ........................................ 7-12
Checking the throttle cable free
play ........................................... 7-13
Valve clearance ............................ 7-13
Tires ............................................. 7-14
Spoke wheels .............................. 7-15
Adjusting the clutch lever free
play ........................................... 7-16
Adjusting the brake lever free
play ........................................... 7-17
Adjusting the brake pedal position
and free play ............................. 7-17
Adjusting the rear brake light
switch ....................................... 7-19
Checking the front brake pads
and rear brake shoes ............... 7-19
Checking the brake fluid level ...... 7-20
Changing the brake fluid .............. 7-20
Drive chain slack .......................... 7-21
Cleaning and lubricating
the drive chain .......................... 7-22
Checking and lubricating
the cables ................................. 7-23
Checking and lubricating
the throttle grip and cable ......... 7-23
Checking and lubricating
the brake and shift pedals ........ 7-24
Checking and lubricating
the brake and clutch levers ...... 7-24
Checking and lubricating
the sidestand ............................ 7-24
Lubricating the swingarm
pivots ........................................ 7-25
Checking the front fork ................. 7-25
Checking the steering .................. 7-26
U2UJ26E0.book Page 1 Thursday, May 22, 2008 10:21 AM