Yamaha FZ-16 User manual

SERVICE MANUAL
FZ-16
21C-F8197-EO

FZ-16
SERVICE MANUAL
All rights reserved.
Any reproduction or unauthorized use
without the written consent of
YAMAHA MOTOR INDIA PVT. LTD.
is strictly prohibited.

ATTENTION
This manual has been prepared by IYM, mainly for use by dealers and their mechanics
qualified. It is not possible to gather in a manual all the knowledge of a mechanic. Any
person carrying out maintenance and repairs on Yamaha vehicles should
Basic knowledge of mechanics and techniques needed to repair this type of
vehicles. The repairs and maintenance performed by a person who lacks such
knowledge that the vehicle will probably not be secure and fit for use.
Yamaha Motor India Pvt Ltd. is continually striving to improve all its models. All
Yamaha authorized dealers will be informed of any amendments and changes
substantial occur in specifications or procedures, and these are included in
future editions of this manual, when necessary.
NOTE:
Designs and specifications subject to change without notice.
IMPORTANT INFORMATION ABOUT THIS MANUAL
Particularly important information in this manual are distinguished by the following symbols:
Safety alert symbol means ATTENTION! BE ALERT! YOUR
SAFETY IS INVOLVED!
WARNING
A WARNING indicates a hazardous situation that could cause death or
serious injury to the vehicle operator, a bystander or a person
find inspecting or repairing the vehicle.
A CAUTION indicates special precautions to be taken to avoid
damage to the vehicle.
A NOTE provides key information to obtain or clarify procedures.
CAUTION
NOTE:

HOW TO USE THIS MANUAL
This manual is intended as a practical tool, easy to read, a book of reference for the
mechanic. Includes explanations of all installation, removal, disassembly, assembly, repair,
and testing procedures are set out in individual steps in sequential order.
The manual is divided into chapters and each chapter is divided into sections. The section title
current "1" appears at the top of each page.
Sub-headings in the "2" appear in smaller print than the section title.
To help identify parts and clarify procedure steps, there are diagrams exploited "3"
at the beginning of each of the sections of removal and disassembly.
The numbers "4" are given in the order of jobs in diagrams exploited. A number
indicates a disassembly step.
Symbols "5" indicates the parts to be lubricated or replaced. See
"SYMBOLS".
A table of work instructions "6" accompanies the exploded diagram, providing the order of
work, names of parts, notes in jobs, etc..
Work "7" that require more information (such as special tools and technical data) are
described in sequential order.
1
3
4
ClutchHubHolder
YSST-733
7
5
6
2

SYMBOLS
The following symbols are used in this manual
to facilitate understanding.
NOTE:
The following symbols are not relevant to
each vehicle.
1
2
3
4
5
6
1. Serviceable with engine mounted
2. Liquid fill
3. Lubricant
4. Special Tool
5. Torque
6. Wear limit, tolerance
7. Engine speed
8. Electrical data
9. Motor oil
10. Gear oil
11. Molybdenum disulfide oil
12. Brake Fluid
13. Bearing grease
14. Grease with lithium soap base
15. Molybdenum disulfide grease
16. Silicone grease
17. Apply locking agent (LOCTITE ®).
18. Replace the new one.
T.
R.
7
8
9
E
10
G
11
M
12
BF
13
B
14
LS
15
M
16
S
17
LT
18
New