Yamaha TMAX 2020 User manual

2020
SERVICE MANUAL
TMAX
TMAX TECH MAX
XP560EL
XP560D
B3T-28197-20

EAS20003
IMPORTANT
This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers
and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-
ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles
should have a basic understanding of mechanics and the techniques to repair these types of vehicles.
Please refer to “BASIC INFORMATION” (separate volume, Y0A-28197-E0*) for basic instructions that
must be observed during servicing. Repair and maintenance work attempted by anyone without this
knowledge is likely to render the vehicle unsafe and unfit for use.
Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and
will appear in future editions of this manual where applicable.
TIP
• * If the contents of the manual are revised, the last digit of the manual number will be increased by
one.
• Designs and specifications are subject to change without notice.
EAS30001
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations.
EAS20002
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
XP560EL/XP560D
SERVICE MANUAL
©2020 by Yamaha Motor Co., Ltd.
First edition, December 2019
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
WARNING
NOTICE
TIP

EAS20004
HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive ex-
planations of all installation, removal, disassembly, assembly, repair and check procedures are laid out
with the individual steps in sequential order.
• The manual is divided into chapters and each chapter is divided into sections. The current section title
“1” is shown at the top of each page.
• Sub-section titles “2” appear in smaller print than the section title.
• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each
removal and disassembly section.
• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-
sembly step.
• Symbols “5” indicate parts to be lubricated or replaced.
Refer to “SYMBOLS”.
• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of
parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation
and assembly procedure, reverse the steps.
• Jobs “7” requiring more information (such as special tools and technical data) are described sequen-
tially.
1
7
3
5
4
6
2
G088878

EAS20005
SYMBOLS
The following symbols are used in this manual for easier understanding.
TIP
The following symbols are not relevant to every vehicle.
SYMBOL DEFINITION SYMBOL DEFINITION
Serviceable with engine mounted Gear oil
Filling fluid Molybdenum disulfide oil
Lubricant Brake fluid
Special tool Wheel bearing grease
Tightening torque Lithium-soap-based grease
Wear limit, clearance Molybdenum disulfide grease
Engine speed Silicone grease
Electrical data Apply locking agent (LOCTITE®).
Engine oil Replace the part with a new one.
G
M
BF
B
T
R
.
.
LS
M
S
LT
E
New

2
3
9
1
4
5
8
6
7
GENERAL INFORMATION
SPECIFICATIONS
PERIODIC CHECKS AND
ADJUSTMENTS
CHASSIS
ENGINE
COOLING SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
SELF DIAGNOSTIC
TABLE OF CONTENTS

1
GENERAL INFORMATION
IDENTIFICATION ............................................................................................1-1
VEHICLE IDENTIFICATION NUMBER .....................................................1-1
MODEL LABEL..........................................................................................1-1
FEATURES......................................................................................................1-2
MULTI-FUNCTION DISPLAY....................................................................1-2
CANCELING THE SIDESTAND ALARM BEEPER.................................1-11
SPECIAL TOOLS ..........................................................................................1-12

1-1
IDENTIFICATION
EAS20007
IDENTIFICATION
EAS30002
VEHICLE IDENTIFICATION NUMBER
The vehicle identification number “1” is stamped
onto the right side of the frame.
EAS30003
MODEL LABEL
The model label “1” is affixed to the storage box.
This information will be needed to order spare
parts.
1
1

1-2
FEATURES
EAS20008
FEATURES
EAS30618
MULTI-FUNCTION DISPLAY
WARNING
EWA12313
Be sure to stop the vehicle before making
any setting changes to the multi-function
display. Changing settings while riding can
distract the operator and increase the risk of
an accident.
TIP
Certain multi-function display items can be ad-
justed via the setting mode.
Fuel meter
The fuel meter indicates the amount of fuel in the
fuel tank. The display segments of the fuel meter
disappear from “F” (full) towards “E” (empty) as
the fuel level decreases. When the last segment
starts flashing, refuel as soon as possible.
TIP
If a problem is detected in the fuel meter electri-
cal circuit, the fuel meter will flash repeatedly.
Check the vehicle.
Coolant temperature meter
The coolant temperature varies with changes in
the weather and engine load. If the top segment
starts flashing, the information display automati-
cally changes to “C-TEMP” and “Hi” flashes.
Stop the vehicle and let the engine cool.
TIP
The information display cannot be changed
while the engine is overheating.
NOTICE
ECA10022
Do not continue to operate the engine if it is
overheating.
1. Information display
2. Function select icon
3. Fuel meter
4. Clock
5. Grip warmer /Seat heater icons
6. Drive mode display
7. Coolant temperature meter
1. Oil change indicator “Oil”
2. V-belt replacement indicator “V-Belt”
3. Eco indicator “ECO”
7
6
1
2
3
45
1
2
3
1. Fuel meter
1. Coolant temperature meter
1
1

1-3
FEATURES
Eco indicator
This indicator comes on when the vehicle is be-
ing operated in an environmentally friendly, fuel-
efficient manner. The indicator goes off when
the vehicle is stopped.
TIP
Consider the following tips to reduce fuel con-
sumption:
• Avoid high engine speeds during acceleration.
• Travel at a constant speed.
Drive mode display
This display indicates which drive mode has
been selected: “S” sporty or “T” touring.
V-belt replacement indicator
This indicator flashes every 20000 km (12500
mi) when the V-belt needs to be replaced.
After changing the V-belt, reset the V-belt re-
placement indicator.
TIP
If the V-belt is changed before the V-belt re-
placement indicator flashes, the indicator must
be reset in order for the next periodic V-belt
change to be indicated at the correct time.
Oil change indicator
This indicator flashes at the initial 1000 km (600
mi), then at 5000 km (3000 mi) and every 5000
km (3000 mi) thereafter to indicate that the en-
gine oil should be changed.
After changing the engine oil, reset the oil
change indicator.
TIP
If the engine oil is changed before the oil change
indicator flashes, the indicator must be reset in
order for the next periodic oil change to be indi-
cated at the correct time.
Grip warmer/Seat heater icons
Each icon will appear when the grip warmer or
seat heater is in use.
1. Eco indicator “ECO”
1. Drive mode display
1. V-belt replacement indicator “V-Belt”
1
1
1
1. Oil change indicator “Oil”
1. Grip warmer/Seat heater icons
1
1

1-4
FEATURES
Function selection
Push the “MENU” switch to switch among the
windshield adjusting function, grip warmer ad-
justing function, seat heater adjusting function,
and information display selection function.
TIP
For XP560E: The windshield, grip warmer, and
seat heater cannot be selected. However, the
grip warmer can be selected by attaching acces-
sory parts.
Adjusting the windshield position
To move the windshield up, push the “ ” side of
the select switch. To move the windshield down,
push the “ ” side of the select switch.
Adjusting the grip warmer
This vehicle can be equipped with grip warmers,
which can only be used when the engine is run-
ning. There are 4 grip warmer settings.
To increase the grip warmer temperature, push
the “ ” side of the select switch. To decrease
the grip warmer temperature, push the “ ” side
of the select switch.
NOTICE
ECA27031
• Be sure to wear gloves when using the grip
warmers.
• Do not use the grip warmers in warm
weather.
• If the handlebar grip or throttle grip be-
comes worn or damaged, stop using the
grip warmers and replace the grips.
Adjusting the seat heater
This vehicle can be equipped with a seat heater,
which can only be used when the vehicle is run-
ning. There are 4 seat heater settings.
To increase the seat heater temperature, push
the “ ” side of the select switch. To decrease
the seat heater temperature, push the “ ” side
of the select switch.
XP560D (RUS)
NOTICE
ECA27070
• Be sure to wear protective clothing that
covers your hip and legs when using the
seat heater.
• Do not use the seat heater in warm weather.
• If the seat becomes worn or damaged, stop
using the seat heater and replace the seat.
XP560D (ZAF)
NOTICE
ECA27041
• Be sure to wear protective clothing that
covers your hip and legs when using the
seat heater.
• If the ambient temperature is 20 C (68 F)
or higher, do not set the seat heater to the
high setting.
• If the seat becomes worn or damaged, stop
using the seat heater and replace the seat.
Changing the information display
The information display items are grouped into 3
display pages.
Setting Display
Off
Low
Middle
High
Setting Display
Off
Low
Middle
High

1-5
FEATURES
Push the “ ” or “ ” side of the select switch to
rotate among the 3 display pages.
TIP
The items for each display page can be custom-
ized.
Odometer
The odometer shows the total distance traveled
by the vehicle.
Tripmeters
“TRIP1” and “TRIP2” show the distance traveled
since they were last set to zero.
To reset a tripmeter, use the select switch to se-
lect the information display page that contains
the tripmeter you want to reset. Push the “ ”
side of the select switch for one second so that
the tripmeter flashes, and then push the “ ”
side of the select switch again for one second
while the tripmeter is flashing.
TIP
• The odometer will lock at 999999.
• The tripmeters will reset and continue counting
after 9999.9 is reached.
When approximately 3.0 L (0.79 US gal, 0.66
Imp.gal) of fuel remains in the fuel tank, the last
segment of the fuel meter starts flashing. In ad-
dition, the information display will automatically
change to the fuel reserve tripmeter mode “F-
TRIP” and start counting the distance traveled
from that point.
In this case, push the select switch to switch the
display in the following order:
F-TRIP Display–1 Display–2 Dis-
play–3 F-TRIP
If you do not reset the fuel reserve tripmeter
manually, it will reset automatically after refuel-
ing and traveling 5 km (3 mi).
TIP
You cannot enter setting mode while “F-TRIP” is
on.
Estimated traveling range
The estimated distance that can be traveled with
the remaining fuel under the current riding con-
ditions is shown.
Air temperature
This shows the air temperature from –9 C to 50
C in 1 C increments. The temperature dis-
played may vary from the actual ambient tem-
perature.
TIP
• –9 C will be displayed even if the detected
temperature is lower.
• 50 C will be displayed even if the detected
temperature is higher.
Average fuel consumption
The average fuel consumption mode “F.AVE”
can be set to “km/L” or “L/100km”.
To reset the average fuel consumption, use the
select switch to select the information display
page that contains the average fuel consump-
tion display. Push the “ ” side of the select
switch so that the average fuel consumption dis-
play flashes, and then push the “ ” side of the
select switch again for 1 second while the dis-
play is flashing.

1-6
FEATURES
TIP
After resetting the average fuel consumption dis-
play, “– –.–” will be shown until the vehicle has
traveled 1 km (0.6 mi).
NOTICE
ECA25730
If there is a malfunction, “– –.–” will be con-
tinuously displayed. Check the vehicle.
Instantaneous fuel consumption
The instantaneous fuel consumption mode
“CRNT.F” can be set to “km/L” or “L/100km”.
TIP
If traveling at speeds under 10 km/h (6mi/h), “– –
.–” will be displayed.
NOTICE
ECA25730
If there is a malfunction, “– –.–” will be con-
tinuously displayed. Check the vehicle.
Setting mode
Stop the vehicle and then push the “MENU”
switch for 1 second to enter the setting mode. To
exit the setting mode and return to the standard
display mode, push the “MENU” switch again for
1 second or select “ ”.
TIP
When the engine trouble warning light or a sys-
tem indicator light is on, the setting mode may be
restricted.
Menu items
Grip warmer settings
1. Use the select switch to highlight “Grip
Warmer”.
1. Setting mode display
1
Display Description
Grip Warmer
This function allows you to
set the low, middle, and high
settings to 10 temperature
levels.
Seat Heater
This function allows you to
set the low, middle, and high
settings to 10 temperature
levels.
Traction Con-
trol
This function allows you to
turn the traction control sys-
tem on or off.
Maintenance
This function allows you to
check and reset the oil
change interval (indicator),
V-Belt change interval (indi-
cator), and the “Free” main-
tenance interval.
Unit
This function allows you to
switch the fuel consumption
units between “L/100km” and
“km/L”.
Display
This function allows you to
change the items shown in 3
information displays.
Brightness
This function allows you to
adjust the brightness of the
instrument panel.
Clock This function allows you to
set the clock.
All Reset
This function allows you to
reset all items to their factory
preset or default settings; ex-
cepting the odometer, clock,
and maintenance counter
items “Oil” and “V-Belt”.

1-7
FEATURES
2. Push the “MENU” switch. The grip warmer
setting display will be shown.
3. Push the “MENU” switch. The temperature
level for the high setting will be highlighted.
Use the select switch to set the temperature
level, and then push the “MENU” switch.
4. Use the select switch to highlight “Mid” or
“Low”, and then change the setting using the
same procedure that was used for the high
setting.
5. When you finished changing the settings, use
the select switch to highlight “ ”, and then
push the “MENU” switch to return to the
menu screen.
Seat heater settings
1. Use the select switch to highlight “Seat Heat-
er”.
2. Push the “MENU” switch. The seat heater
setting display will be shown.
3. Push the “MENU” switch. The temperature
level for the high setting will be highlighted.
Use the select switch to set the temperature
level, and then push the “MENU” switch.
4. Use the select switch to highlight “Mid” or
“Low”, and then change the setting using the
same procedure that was used for the high
setting.
5. When you finished changing the settings, use
the select switch to highlight “ ”, and then
push the “MENU” switch to return to the
menu screen.
Traction control system settings
1. Use the select switch to highlight “Traction
Control”.

1-8
FEATURES
2. Push the “MENU” switch. The traction control
system setting display will be shown.
3. To set the traction control system to “OFF”,
push the select switch “ ” side for 2 sec-
onds.
4. To set the traction control system to “ON”
again, push the select switch “ ”.
TIP
When the vehicle is powered on, the traction
control system is automatically set to “ON”.
5. When you finished changing the settings,
push the “MENU” switch to return to the
menu screen.
Resetting the maintenance counters
1. Use the select switch to highlight “Mainte-
nance”.
2. Push the “MENU” switch, and then use the
select switch to select the item to reset.
3. Push the “MENU” switch, and after the se-
lected item is highlighted, push the select
switch“ ” for one second.
4. When you finished resetting, use the select
switch to highlight “ ”, and then push the
“MENU” switch to return to the menu screen.
Selecting the units
1. Use the select switch to highlight “Unit”.

1-9
FEATURES
2. Push the “MENU” switch. The unit setting dis-
play will be shown.
3. Use the select switch to select “L/100km” or
“km/L”.
4. Push the “MENU” switch to make the selec-
tion and return to the menu screen.
Selecting the display items
1. Use the select switch to highlight “Display
Change”.
2. Push the “MENU” switch, use the select
switch to highlight the display to change, and
then push the “MENU” switch again.
3. Use the select switch to highlight the item to
change, and then push the “MENU” switch.
TIP
Display item order is as follows.
4. Use the select switch to select the item to
show, and then push the “MENU” switch.
5. When you finished changing the settings, use
the select switch to highlight “ ”, and then
push the “MENU” switch to return to the pre-
vious display.
6. Use the select switch to highlight “ ”, and
then push the “MENU” switch to return to the
menu screen.
A.TEMP TRIP-1 TRIP-2
ODO
CRNT.F F.AVG RANGE

1-10
FEATURES
Meter panel brightness
1. Use the select switch to highlight “Bright-
ness”.
2. Push the “MENU” switch.
3. Use the select switch to select the desired
brightness level.
4. Push the “MENU” switch to return to the
menu screen.
Setting the clock
TIP
The clock uses a 12-hour time system.
1. Use the select switch to highlight “Clock”.
2. Push the “MENU” switch.
3. When the hour digits are highlighted, use the
select switch to set the hours.
4. Push the “MENU” switch, and the minute dig-
its are highlighted.
5. Use the select switch to set the minutes.
6. Push the “MENU” switch to return to the
menu screen.
Resetting all of the display items
1. Use the select switch to highlight “All Reset”.

1-11
FEATURES
2. Push the “MENU” switch.
3. Use the select switch to highlight “YES”, and
then push the “MENU” switch. All items are
reset to factory preset or default settings.
TIP
The odometer, clock, maintenance counter item
“Oil” and maintenance counter item “V-Belt” will
not be reset.
To exit the setting mode
1. Use the select switch to highlight “Return”.
2. Push the “MENU” switch to exit the setting
mode and return to the standard display
mode.
EAS33377
CANCELING THE SIDESTAND ALARM
BEEPER
If the sidestand is lowered when the engine is
running, the engine will stop and the beeper will
sound to prevent you from forgetting to turn off
the vehicle power.
The sidestand alarm beeper can be set to not
activate.
Setting procedure
1. Set the engine stop switch “ ” “1” to “ ”.
2. While the smart key is on, press and hold
down the Parking/Unlock switch “ ” “1”
and the Power on/Starter switch “ ” “2” at
the same time.
TIP
The vehicle’s power turns on, but continue to
press and hold those switches.
3. After 8 seconds, a beeper sounds.
4. Release the Parking/Unlock switch “ ”
and Power on/Starter switch “ ”.
5. One more time, press and hold down the
Parking/Unlock switch “ ” and the Power
on/Starter switch “ ” at the same time.
6. After 2 seconds, a beeper sounds.
TIP
To return the sidestand alarm beeper to active,
do the same operation again.
1
1
2