Yamaha FZ-16 2015 User manual

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MANUAL
SERVICE
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FZ-16
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21C-F8197-EO

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FZ-16
SERVICE MANUAL All rights
reserved.
Anyreprintingorunauthorizeduse without the
writtenpermission of YAMAHA MOTOR INDIA
PVT.LTD.isexpresslyprohibited.

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ATTENTION
This manual has been prepared by IYM, primarily for use by dealers and their qualified mechanics.
Unable to gather in a manual all the knowledge of a mechanic. Any person carrying out maintenance
and repairs on Yamaha vehicles should have basic mechanical skills and techniques needed to repair
these vehicles. Repair work and maintenance performed by a person who lacks such knowledge, the
vehicle probably will not be safe or suitable for use. Yamaha Motor India Pvt Ltd. is continually striving to
improve all its models. All authorized Yamaha dealers will be informed of any amendments and
substantial changes occur in specifications or procedures, and these will be included in future editions of
this manual, when necessary.
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NOTE:
Designs and specifications subject to change without notice.
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IMPORTANT INFORMATION HEREIN
Particularly important information is distinguished in this manual by the following symbols:
Safety alert symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED!
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WARNING
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CAUTION
NOTE:
A WARNING indicates a hazardous situation which could result in death or serious
injury to the vehicle operator, a bystander or a person who is inspecting or repairing
the vehicle.
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A CAUTION indicates special precautions that must be taken to avoid damage to the
vehicle.
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A NOTE provides key information to facilitate or clarify procedures.

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37
Using this Guide
This book is intended as a practical tool, easy to read reference book for the mechanic. Includes
explanations of all installation, removal, disassembly, assembly, repair and check procedures are set out
in individual steps in sequential order.
The manual is divided into chapters and each chapter is divided into sections. The current section title
"1" appears at the top of every page.
Sub-section titles "2" appear in smaller print than the section title.
To help identify parts and clarify procedure steps, there are diagrams exploited "3" at the start of each
removal and disassembly section.
The numbers "4" are given in the order of jobs in diagrams exploited. A number indicates a
disassembly step.
Symbols "5" indicates the parts to be lubricated or replaced. See
"SYMBOLS".
A table of work instructions "6" accompanies the exploded diagram, providing the order of jobs, names
of parts, notes in jobs, etc..
Jobs "7" that require more information (such as special tools and technical data) are described in sequential
order.
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1
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ClutchHu bHolder
YSST-733
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4
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5
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6
2

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SYMBOLS
The following symbols are used in this manual to
facilitate understanding.
NOTE:
The following symbols are not relevant
each vehicle.
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1 2
3
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4 5
6
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8
1. Serviceable with engine mounted
2. Type of liquid
3. Lubricant
4. Special Tool
5. Torque
6. Wear limit, tolerance
7. Engine speed
8. Electrical
9. Motor oil
10. Gear oil
11.Molybdenumdisulfideoil
12. Brake fluid
13. Bearing Grease
14. Grease with lithium soap base
15. Molybdenum disulfide grease
16. Silicone Grease
17. Apply locking agent (LOCTITE ®).
18. Replace the part with a new one.
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9 10
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E
G
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11 12
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M BF
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13 14
B
LS
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15 16
M
S
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17 18
LT
New