Yamaha TT-R230Y User manual

PRINTED IN BRAZIL
05,2008
(E)
YAMAHA MOTOR DAAMAZÔNIA LTDA.
1C6-F8199-15
Readthismanualcarefullybeforeoperatingthisvehicle.
TT-R230Y
LIT-11626-22-27

Read this manual carefully before operating this vehicle.This manual should stay with this vehicle if it
is sold.
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INTRODUCTION
EAU10081
Congratulations on your purchase of the Yamaha TT-R230Y. This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult aYamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture.Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011
Please read this manual and the“YOU ANDYOUR MOTORCYCLE: RIDINGTIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its controls
and operating features. Regular inspections and careful maintenance, along with good operating techniques, will
help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
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IMPORTANT MANUAL INFORMATION
EAU10132
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey
all safety messages that follow this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or
other property.
A TIP provides key information to make procedures easier or clearer.
NOTICE
TIP
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IMPORTANT MANUAL INFORMATION
EAUW0710
TT-R230Y
OWNER’S MANUAL
© 2008 byYamaha Motor da Amazônia Ltda.
2nd edition, october 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor da Amazônia Ltda.
is expressly prohibited.
Printed in Brazil.
P/N LIT-11626-22-27
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TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ........................................ 1-1
SAFETY INFORMATION .................... 2-1
DESCRIPTION ................................... 3-1
Left view ......................................... 3-1
Right view ...................................... 3-2
Controls and instruments ............. 3-3
INSTRUMENT AND CONTROL
FUNCTIONS ................................. 4-1
Ignition switch ............................... 4-1
Handlebar switches ...................... 4-1
Clutch lever ................................... 4-2
Shift pedal ..................................... 4-2
Brake lever .................................... 4-2
Brake pedal ................................... 4-3
Fuel tank cap ................................. 4-3
Fuel ................................................ 4-3
Fuel tank breather hose ............... 4-5
Fuel cock ....................................... 4-5
Starter (choke) knob ..................... 4-6
Seat ................................................ 4-6
Adjusting the shock
absorber assembly.................... 4-7
Sidestand....................................... 4-8
Starting circuit cut-off system ....... 4-8
FOR YOUR SAFETY
- PRE-OPERATION CHECKS ...... 5-1
Pre-operation check list ............... 5-1
OPERATION AND IMPORTANT RIDING
POINTS ......................................... 6-1
Starting and warming up a cold
engine......................................... 6-1
Starting a warm engine ................ 6-2
Shifting ........................................... 6-2
Engine break-in ............................ 6-3
Parking .......................................... 6-3
PERIODIC MAINTENANCE AND
ADJUSTMENT.............................. 7-1
Periodic maintenance chart
for the emission control
system......................................... 7-2
General maintenance and
lubrification chart ....................... 7-3
Removing and installing
the panel .................................... 7-6
Checking the spark plug .............. 7-6
Engine oil and oil filter
element ...................................... 7-7
Cleaning the air filter element ... 7-10
Cleaning the spark arrester ....... 7-11
Adjusting the carburetor ............. 7-12
Adjusting the engine idling
speed ........................................ 7-12
Checking the throttle cable
free play .................................... 7-13
Valve clearance .......................... 7-13
Tires ............................................. 7-13
Spoke wheels .............................. 7-15
Adjusting the clutch lever
free play .................................... 7-15
Checking the front brake
lever free play .......................... 7-16
Adjusting the brake pedal
position and free play ............. 7-16
Checking the front brake
pads and rear brake shoes .... 7-17
Checking the front brake
fluid level .................................. 7-18
Changing the brake fluid ........... 7-18
Drive chain slack ........................ 7-19
Cleaning and lubricating the
drive chain ............................... 7-20
Checking and lubricating the
cables ....................................... 7-20
Checking and lubricating the
throttle grip and cable ............. 7-20
Checking and lubricating the
brake and clutch levers ........... 7-21
Checking and lubricating the
brake pedal .............................. 7-21
Checking and lubricating the
sidestand .................................. 7-21
Checking the front fork ............... 7-22
Checking the steering ................ 7-22
Checking the wheel bearings .... 7-23
Battery .......................................... 7-23
Replacing the fuse...................... 7-24
Supporting the motorcycle ......... 7-25
Front wheel .................................. 7-25
Rear wheel .................................. 7-26
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TABLE OF CONTENTS
Troubleshooting .......................... 7-27
Troubleshooting chart ................ 7-28
MOTORCYCLE CARE
AND STORAGE ............................ 8-1
Care ............................................... 8-1
Storage .......................................... 8-3
SPECIFICATIONS .............................. 9-1
CONSUMER INFORMATION ...........10-1
Identification numbers ................ 10-1
Vehicle identification number .... 10-1
Model label.................................. 10-1
Motorcycle noise regulation....... 10-2
Maintenance record ................... 10-3
YAMAHA MOTOR
CORPORATION, U.S.A.
OFF-ROAD MOTORCYCLE
LIMITED WARRANTY .............. 10-4
YAMAHA EXTENDED SERVICE
(Y.E.S.) ...................................... 10-6
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1-1
LOCATION OF IMPORTANT LABELS
1
EAU10382
Read and understand all of the labels on your vehicle.They contain important information for safe and proper operation of
yourvehicle.Never remove any labels from your vehicle. If a label becomes difficult to read orcomesoff,areplacementlabel
is available from yourYamaha dealer.
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LOCATION OF IMPORTANT LABELS
1
1-2
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2-1
SAFETY INFORMATION
2
EAU41214
Be a Responsible Owner
As the vehicle’s owner, you are
responsible for the safe and proper
operation of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are
dependent upon the use of proper riding
techniques as well as the expertise of
the operator.Every operator should know
the following requirements before riding
this motorcycle.
He or she should:
zObtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
zObserve the warnings and
maintenance requirements in this
Owner’s Manual.
zObtain qualified training in safe and
proper riding techniques.
zObtain professional technical
service as indicated in this Owner’s
Manual and/or when made
necessary by mechanical
conditions.
Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure
it is in safe operating condition. Failure
to inspect or maintain the vehicle
properly increases the possibility of an
accident or equipment damage. See
page 5-1 for a list of pre-operation
checks.
zThis motorcycle is designed for off-
road use only, therefore, it is illegal
to operate it on public streets,
roads, or highways, even a dirt or
gravel one. Off-road use on public
lands may be illegal. Please check
local regulations before riding.
zThis motorcycle is designed to
carry the operator only. No
passengers.
zThe failure of motorists to detect
and recognize motorcycles in traffic
is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did not
see the motorcycle. Making
yourself conspicuous appears to be
very effective in reducing the
chance of this type of accident.
Therefore:
zWear a brightly colored jacket.
zUse extra caution when you are
approaching and passing through
intersections, since intersections
are the most likely places for
motorcycle accidents to occur.
zRide where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
zMany accidents involve
inexperienced operators.
zMake sure that you are qualified
and that you only lend your
motorcycle to other qualified
operators.
zKnow your skills and limits.
Staying within your limits may
help you to avoid an accident.
zWe recommend that you
practice riding your motorcycle
until you have become
thoroughly familiar with the
motorcycle and all of its controls.
zMany accidents have been caused
by error of the motorcycle operator.
A typical error made by the operator
is veering wide on a turn due to
excessive speed or undercornering
(insufficient lean angle for the
speed). Never travel faster than
warranted by conditions.
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