Yamaha XMAX CZD300-A User manual

DIC183
CZD300-A
1
2
3
4
5
6
7
8
9
10
11
12
B5X-F8199-EY
Read this manual carefully
before operating this vehicle.
MOTORCYCLE
OWNER’S MANUAL
Consumer information
Index
Specifications
Scooter care and storage
Operation and important riding points
For your safety – pre-operation checks
Instrument and control functions
Smart key system
Description
Safety information
Location of important labels
Periodic maintenance and adjustment
[English (E)]

EAU46094
Readthis manual carefully before operatingthis vehicle. This manual shouldstay with this vehicle if it is sold.
UB5XEYE0.book Page 1 Monday, November 16, 2020 8:46 AM

Introduction
EAU10114
Welcome to the Yamaha world of motorcycling!
As the owner of the CZD300-A, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your CZD300-A. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your scooter and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA12412
Please readthis manual carefully andcompletely before operatingthis scooter.
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Important manual information
EAU10134
Particularly important information is distinguished in this manual by the following notations:
*Product and specifications are subject to change without notice.
This is the safety alert symbol. It is usedto alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoidpossible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, couldresult in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoiddamage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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Important manual information
EAUN0430
CZD300-A
OWNER’S MANUAL
©2021 PT Yamaha Indonesia Motor
Manufacturing
1st edition, February 2021
All rights reserved.
Any reprintingor unauthorizeduse
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printedin Indonesia.
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Table of contents
Location of important labels ........... 1-1
Safety information............................ 2-1
Further safe-riding points ............... 2-5
Helmets .......................................... 2-6
Description ....................................... 3-1
Left view ......................................... 3-1
Right view....................................... 3-2
Controls and instruments ............... 3-3
Smart key system ........................... 4-1
Smart key system........................... 4-1
Operating range of the
smart key system ........................ 4-2
Handling of the smart key and
mechanical keys ......................... 4-3
Smart key ....................................... 4-4
Smart key battery ........................... 4-6
Main switch .................................... 4-7
Instrument andcontrol functions... 5-1
Indicator lights and
warning lights.............................. 5-1
Speedometer.................................. 5-2
Tachometer .................................... 5-2
Multi-function display ..................... 5-3
Handlebar switches...................... 5-10
Front brake lever .......................... 5-12
Rear brake lever ........................... 5-12
ABS .............................................. 5-12
Traction control system ................5-13
Fuel tank cap ................................5-15
Fuel ...............................................5-16
Fuel tank overflow hose ................5-17
Catalytic converter ........................ 5-17
Storage compartments .................5-18
Windshield ....................................5-20
Handlebar position .......................5-22
Adjusting the shock absorber
assemblies.................................5-22
Auxiliary DC jack ..........................5-23
Sidestand ...................................... 5-24
Ignition circuit cut-off system .......5-25
For your safety – pre-operation
checks ...............................................6-1
Operation andimportant riding
points .................................................7-1
Engine break-in...............................7-1
Starting the engine..........................7-2
Starting off ......................................7-3
Acceleration and deceleration ........7-3
Braking............................................7-4
Tips for reducing fuel
consumption................................7-4
Parking ............................................7-4
Periodic maintenance and
adjustment ........................................8-1
Tool kit ............................................8-1
Periodic maintenance chart for
the emission control system ....... 8-2
General maintenance and
lubrication chart .......................... 8-4
Removing and installing
the panel...................................... 8-8
Checking the spark plug................. 8-9
Canister ........................................ 8-10
Engine oil and oil filter element..... 8-10
Why Yamalube.............................. 8-12
Final transmission oil .................... 8-13
Coolant ......................................... 8-14
Air filter and V-belt case
air filter elements....................... 8-15
Checking the throttle
grip free play ............................. 8-19
Valve clearance............................. 8-20
Tires .............................................. 8-20
Cast wheels .................................. 8-22
Checking the front and rear
brake lever free play.................. 8-22
Checking the front and rear
brake pads ................................ 8-23
Checking the brake fluid level ...... 8-23
Changing the brake fluid .............. 8-25
Checking the V-belt...................... 8-25
Checking and lubricating
the cables.................................. 8-25
Checking and lubricating the
throttle grip and cable ............... 8-26
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Table of contents
Lubricating the front and
rear brake levers ........................8-26
Checking and lubricating the
centerstand and sidestand ........8-27
Checking the front fork..................8-27
Checking the steering ...................8-28
Checking the wheel bearings ........8-28
Battery...........................................8-29
Replacing the fuses.......................8-30
Vehicle lights .................................8-31
Front turn signal light.....................8-32
Rear turn signal light bulb .............8-32
Replacing the license plate
light bulb ....................................8-32
Troubleshooting ............................8-33
Troubleshooting chart ...................8-35
Emergency mode .........................8-37
Scooter care andstorage................9-1
Matte color caution .........................9-1
Care.................................................9-1
Storage............................................9-3
Specifications..................................10-1
Consumer information ...................11-1
Identification numbers...................11-1
Vehicle data recording ..................11-2
Index ................................................12-1
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Location of important labels
1-1
1
EAU10385
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1
2
3
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Location of important labels
1-2
1
1WD-F1668-01
200, 29
200, 29
225, 33
225, 33
100kPa=1bar kPa, psi kPa, psi
21
3
B74-F2259-00
2PL-F1568-01
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2-1
2
Safety information
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this scooter.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a scooter without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 6-1 for a list of pre-operation
checks.
This scooter is designed to carry
the operator and a passenger.
The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by
an automobile driver who did not
see the scooter. Making yourself
conspicuous appears to be very
effective in reducing the chance of
this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a scooter with-
out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out
by certified staff.
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Safety information
2-2
2
Many accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent driver’s license.
• Make sure that you are qualified
and that you only lend your
scooter to other qualified opera-
tors.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you prac-
tice riding your scooter where
there is no traffic until you have
become thoroughly familiar with
the scooter and all of its con-
trols.
Many accidents have been
caused by error of the scooter op-
erator. A typical error made by the
operator is veering wide on a turn
due to excessive speed or under-
cornering (insufficient lean angle
for the speed).
• Always obey the speed limit and
never travel faster than warrant-
ed by road and traffic condi-
tions.
• Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
The posture of the operator and
passenger is important for proper
control.
• The operator should keep both
hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the scooter.
• The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This scooter is designed for on-
road use only. It is not suitable for
off-road use.
Protective Apparel
The majority of fatalities from scooter
accidents are the result of head inju-
ries. The use of a safety helmet is the
single most critical factor in the pre-
vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
The use of a jacket, substantial
shoes, trousers, gloves, etc., is ef-
fective in preventing or reducing
abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers or wheels and cause
injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause
burns.
A passenger should also observe
the above precautions.
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Safety information
2-3
2
AvoidCarbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be
present even if you do not see or smell
any engine exhaust. Deadly levels of
carbon monoxide can collect rapidly
and you can quickly be overcome and
unable to save yourself. Also, deadly
levels of carbon monoxide can linger
for hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or acces-
sories to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here, along with
the information about accessories be-
low, are some general guidelines to fol-
low if loading cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloadedvehicle
couldcause an accident.
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to
minimize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the scooter be-
fore riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy
items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or
a slow steering response.
This vehicle is not designedto
pull a trailer or to be attachedto
a sidecar.
Maximum load:
161 kg (355 lb)
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Safety information
2-4
2
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the per-
formance of your scooter. Careful-
ly inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
• Accessories fitted to the han-
dlebar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
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Safety information
2-5
2
Aftermarket Tires andRims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to pro-
vide the best combination of handling,
braking, and comfort. Other tires, rims,
sizes, and combinations may not be
appropriate. Refer to page 8-20 for tire
specifications and more information on
replacing your tires.
Transportingthe Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.
Remove all loose items from the
scooter.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Secure the scooter with tie-downs
or suitable straps that are at-
tached to solid parts of the scoot-
er, such as the frame or upper
front fork triple clamp (and not, for
example, to rubber-mounted han-
dlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the
scooter will not bounce exces-
sively during transport.
EAU57600
Further safe-ridingpoints
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.
The brake pads or linings could
get wet when you wash the scoot-
er. After washing the scooter,
check the brakes before riding.
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Safety information
2-6
2
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord
to secure any luggage to the carri-
er (if equipped). A loose load will
affect the stability of the scooter
and could divert your attention
from the road. (See page 2-3.)
EAUU0033
Helmets
Operating this vehicle without an ap-
proved motorcycle helmet increases
your chances of a severe head injury or
death in the event of an accident. The
majority of fatalities from motorcycle or
scooter accidents are the result of
head injuries. The use of a safety hel-
met is the single most critical factor in
the prevention or reduction of head in-
juries.
Always select an approvedmotorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
The helmet must meet the safety
standard “TIS”.
The helmet size must match the
size of the rider’s head.
Never subject a helmet to heavy
shocks.
Wearingthe helmet correctly
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
Correct usage
Wrongusage
Types of helmets andtheir usage
Half-type: use only for riding at low
speeds
ZAUU0003
ZAUU0007
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Safety information
2-7
2
Full-type: use only for riding at low
to mid-range speeds
Full-face-type: use for riding at
mid-range to high speeds
ZAUU0004
ZAUU0005
ZAUU0006
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Description
3-1
3
EAU10411
Left view
41
5610 812 791113
2 3
1. Storage compartment A (page 5-18)
2. Tool kit (page 8-1)
3. Grab bar (page 7-3)
4. Air filter element (page 8-15)
5. Shock absorber assembly spring preload adjusting ring (page 5-22)
6. Final transmission oil filler cap (page 8-13)
7. Final transmission oil drain bolt (page 8-13)
8. V-belt case air filter element (page 8-15)
9. Engine oil drain bolt (page 8-10)
10.Engine oil filter element (page 8-10)
11.Sidestand (page 5-24)
12.Spark plug (page 8-9)
13.Coolant reservoir (page 8-14)
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Description
3-2
3
EAU10421
Right view
2 3 4 5,61
9 8 7
1. Rear storage compartment (page 5-18)
2. Fuel tank cap (page 5-15)
3. Storage compartment B (page 5-18)
4. Windshield (page 5-20)
5. Battery (page 8-29)
6. Fuses (page 8-30)
7. Centerstand (page 8-27)
8. Engine oil level check window (page 8-10)
9. Engine oil filler cap (page 8-10)
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Description
3-3
3
EAU10431
Controls andinstruments
10
1112
1 2 3 9875 64
1. Rear brake lever (page 5-12)
2. Left handlebar switches (page 5-10)
3. Rear brake fluid reservoir (page 8-23)
4. Speedometer (page 5-2)
5. Multi-function display (page 5-3)
6. Tachometer (page 5-2)
7. Front brake fluid reservoir (page 8-23)
8. Right handlebar switches (page 5-10)
9. Front brake lever (page 5-12)
10.Throttle grip (page 8-19)
11.Main switch (page 4-7)
12.Auxiliary DC jack (page 5-23)
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Smart key system
4-1
4
EAU76444
Smart key system
The smart key system enables you to
operate the vehicle without using a
mechanical key. In addition, there is an
answer-back function to help you lo-
cate the vehicle in a parking lot. (See
page 4-5.)
WARNING
EWA14704
Keep implantedpacemakers or
cardiac defibrillators, as well as
other electric medical devices
away from the vehicle mounted
antenna (see illustration).
Radio waves transmittedby the
antenna may affect the opera-
tion of such devices when close
by.
If you have an electric medical
device, consult a doctor or the
device manufacturer before us-
ingthis vehicle.
NOTICE
ECA24080
The smart key system uses weak ra-
dio waves. The smart key system
may not work in the followingsitua-
tions.
The smart key is placedin a lo-
cation exposedto strongradio
waves or other electromagnetic
noise
There are facilities nearby that
are emittingstrongradio waves
(TV or radio towers, power
plants, broadcastingstations,
airports, etc.)
1. Smart key
2. Smart key button
1
2
1. Main switch
2. Main switch knob
2
1
1. Vehicle mounted antenna
1
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