Yamaha XT250Z User manual

3C5-28199-12
XT250ZC
OWNER’S MANUAL
Read this manual carefully before operating this vehicle.
LIT-11626-23-37
XT250Z

EAU10042
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Q

INTRODUCTION
EAU10083
Congratulations on your purchase of the Yamaha XT250Z/XT250ZC. This model is the result of Yamaha’s vast experience
in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship
and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of
the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA10011
Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.

IMPORTANT MANUAL INFORMATION
EAU10132
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP

IMPORTANT MANUAL INFORMATION
EAU10193
XT250Z/XT250ZC
OWNER’S MANUAL
©2009 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-23-37

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................. 1-1
SAFETY INFORMATION .................. 2-1
DESCRIPTION .................................. 3-1
Left view .......................................... 3-1
Right view ........................................ 3-2
Controls and instruments................. 3-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Main switch/steering lock ................ 4-1
Indicator lights ................................ 4-2
Multi-function display ...................... 4-3
Handlebar switches ........................ 4-4
Clutch lever ..................................... 4-5
Shift pedal ....................................... 4-5
Brake lever ..................................... 4-6
Brake pedal .................................... 4-6
Fuel tank cap .................................. 4-6
Fuel ................................................. 4-7
Fuel cock ........................................ 4-8
Starter (choke) knob “ ” .............. 4-9
Seat .............................................. 4-10
Helmet holder ............................... 4-10
Adjusting the shock absorber
assembly ................................... 4-11
Sidestand ...................................... 4-12
Ignition circuit cut-off system ........ 4-13
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............ 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-4
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-5
Removing and installing the
cowling and panels ..................... 7-9
Checking the spark plug ............... 7-11
Canister (for California only) ........ 7-13
Engine oil and oil filter element .... 7-13
Replacing the air filter element
and cleaning the check hose .... 7-16
Cleaning the spark arrester .......... 7-17
Carburetor .................................... 7-18
Checking the engine idling
speed ........................................ 7-18
Checking the throttle cable free
play ........................................... 7-18
Valve clearance ........................... 7-19
Tires ............................................. 7-19
Spoke wheels .............................. 7-21
Adjusting the clutch lever free
play ........................................... 7-21
Adjusting the brake lever free
play ........................................... 7-22
Adjusting the rear brake light
switch ........................................ 7-23
Checking the front and rear brake
pads .......................................... 7-23
Checking the brake fluid level ...... 7-24
Changing the brake fluid .............. 7-25
Drive chain slack .......................... 7-25
Cleaning and lubricating the drive
chain ......................................... 7-26
Checking and lubricating the
cables ....................................... 7-27
Checking and lubricating the
throttle grip and cable ............... 7-27
Checking and lubricating the
brake and shift pedals .............. 7-27
Checking and lubricating the
brake and clutch levers ............. 7-28
Checking and lubricating the
sidestand .................................. 7-29
Lubricating the rear
suspension ............................... 7-29
Checking the front fork ................. 7-29

TABLE OF CONTENTS
Checking the steering ................... 7-30
Checking the wheel bearings ....... 7-30
Battery .......................................... 7-31
Replacing the fuse ........................ 7-32
Replacing the headlight bulb ........ 7-33
Replacing the tail/brake light
bulb ........................................... 7-34
Replacing a turn signal light
bulb ........................................... 7-35
Supporting the motorcycle ............ 7-35
Front wheel ................................... 7-36
Rear wheel ................................... 7-37
Troubleshooting ............................ 7-38
Troubleshooting chart ................... 7-40
MOTORCYCLE CARE AND
STORAGE .......................................... 8-1
Matte color caution ......................... 8-1
Care ................................................ 8-1
Storage ........................................... 8-3
SPECIFICATIONS ............................. 9-1
CONSUMER INFORMATION ........... 10-1
Identification numbers .................. 10-1
Reporting safety defects ............... 10-3
Motorcycle noise regulation .......... 10-4
Maintenance record ...................... 10-5
YAMAHA MOTOR
CORPORATION, U.S.A.
STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY ............................. 10-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ................................... 10-10

1-1
1
LOCATION OF IMPORTANT LABELS
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
21 3

LOCATION OF IMPORTANT LABELS
1-2
1
2
3
4
5
6
7
8
9
3
1 California only
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
5GK-2118K-00
2
CARB.
FROM
FUEL TANK
CANISTER
TO ATMOSPHERE
1BF-21686-00
3C5-21668-00
Cold tire normal pressure should be set
as follows.
Up to 90 kg (198 Ibs) load
FRONT : 125 kPa, ( 1.25 kgf / cm2), 18 psi
REAR :150 kPa, ( 1.50 kgf / cm2), 22 psi
90 kg (198 Ibs) ~ maximum load
FRONT :150 kPa, ( 1.50 kgf / cm2), 22 psi
REAR : 175 kPa, ( 1.75 kgf / cm2), 25 psi

LOCATION OF IMPORTANT LABELS
1-3
1
2
3
4
5
6
7
8
9
12