Yamaha YZF1000RJ User manual

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YAMAHA
r LIT-11616-10-60
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YZF1 000RJ/YZF1 000R-:JC
SERVICE MANUAL.
©1996 by Yamaha Motor Corporation, U.S.A.
First edition, November 1996
All rights reserved.
Any reproduction
or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
P/N LIT-11616-10-60

•
NOTICE
      
          

     
          


       
   
             
  
      


      

 



IMPORTANT INFORMATION

 

  




  



EB002000
HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual is intended as a handy, easy-to-read reference book for the mechanic. It is
divic:;1ed into chapters, sections and sub-sections, Comprehensive explanations of all installa-
tion, removal, disassembly, assembly, repair and inspection procedures are laid
out with the
individual steps in sequential order.
PAGE FEATURES
The circled numbers below refer to the features indicated in the sample page.
CD :An abbreviation and symbol in the upper right corner of each page indicates the current
chapter.
®: The current section title is shown at the top of each page.t
@: Sub-section titles appear in smaller print than the section title.t
@ : Lines of asterisks (*) mark the beginning and end of a particularly important procedure.
The steps
of such procedures are marked with bullets (•).
® : Important information such as fluids, special tools and torques are framed and marked
with a corresponding symbol,
® :A circled number refers to an illustrated part.
(J) : A circled lower case letter refers to an illustrated dimension or alignment mark.
®: An upper case letter in a box refers to other illustrated details.
®: An arrow mark after a given defect suggests the recommended course of action.
t : In Chapt~r
3, "Periodic Inspection and Adjustment", it is usually the current sub-section
title that appears at the top of each page, instead of the current section title.
EXPLODl:D DIAGRAMS
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of
each disassembly section.
@
CYLN>l ■ MIAD
- I f-.n.i•
•C•bondeP0 .. 11
UH1•-dtc•-•
.. ,. ____ _
hll• u,.10 ,,...o-, ~ ... , ... IP.,._ ....
11\1 .... Oo,io, ., ..
1
,,..,,,,,.u_'"
'---------' Avoollltc,.ICf, .... t.._.,._..,
'"°""o•• \cHAs\~ \
---------
!!mmlllllllll---
D•-••"•"' .. ' 1ou,11.,.,,,.,i,.,.,utfte,
lot••uN1•thi1"'fYQ"f1•ou11,.- ■ 11.,.,
21nsp,c,
•O,.v1ch1,n
•.Joontld.,vlCh.,nl
~C> .....
........... ~ .............
.....,,,..,,
6
••
-•
•
•
•

CD ®
l~~i1~1
lsPEcl o--1
• @ ©
11:gr1~1
I ENGl\al
@ ®
•
!coot!~ I
lcARsl ljl I
(j) ®
lcHAsl~I
IELEclol
® ®
~
IJn~~ ? I
• ® E] ®
~
@)
~
®
~
• ®
(81
@)
[ii]
@
@)
®>
l
~
l
m
~
• @ ® @
'
I
::.
~
....
-cM»t
® ®
•
IIH
EB003000
ILLUSTRATED SYMBOLS
Illustrated symbols CD to ® are printed on
the top right
of each page and indicate the
subject
of each chapter.
CD General information
® Specifications
@ Periodic inspections and adjustments
@Engine
@ Cooling system
® Carburetion
(j) Chassis
@ Electrical
® Troubleshooting
Illustrated symbols @) to @) are used to
identify the specifications appearing in the
text.
@ Filling fluid
® Lubricant
® Special tool
@) Torque
® Wear limit, clearance
@ Engine speed
@)Q, V, A
Illustrated symbols @ to ® in the exploded
diagrams indicate the types
of lubricants
and lubrication points.
@ Apply engine oil
@) Apply gear oil
@) Apply molybdenum disulfide oil
@ Apply wheel bearing grease
@ Apply lightweight lithium-soap base grease
@
Apply molybdenum disulfide grease
Illustrated symbols @ to ® in the exploded
diagrams indicate where to
apply a locking
agent@ and when to install a new part®·
@ Apply the locking agent (LOCTITE®>
® Replace