Yamaha BANSHEE YFZ350M 1999 User manual

w This ATV should not be ridden by anyone under 16 years of age.
OWNER’S MANUAL
5FK-28199-12
YFZ350M
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIT-11626-13-09
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INTRODUCTION
Congratulations on your purchase of the Yamaha YFZ350. It represents the result of many
years of Yamaha experience in the production of fine sporting, touring, and pacesetting
racing machines. With the purchase of this Yamaha, you can now appreciate the high
degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and opera-
tion of this machine. This manual includes important safety information. It provides infor-
mation about special techniques and skills necessary to ride your machine. It also includes
basic maintenance and inspection procedures. If you have any questions regarding the
operation or maintenance of your machine, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
8READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND
COMPLETELY BEFORE OPERATING YOUR MACHINE. MAKE SURE YOU UNDERSTAND
ALL INSTRUCTIONS.
8PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE MACHINE.
8NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE
TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-447-4700
FOR MORE INFORMATION.
8THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE
UNDER 16 YEARS OF AGE.
8THIS ATV IS A HIGH PERFORMANCE ATV FOR OFF-ROAD USE ONLY, FOR SPORT TYPE
RECREATIONAL AND COMPETITIVE USE BY EXPERIENCED OPERATORS.
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IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN
SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following nota-
tions:
QThe Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
wFailure to follow WARNING instructions could result in severe injury or
death to the machine operator, a bystander or a person inspecting or
repairing the machine.
cCA CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
NOTE: A NOTE provides key information to make procedures easier or clearer.
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IMPORTANT NOTICE
This machine is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe
to operate this machine on any public street, road or highway.
This machine complies with all applicable OFF-ROAD noise level and spark arrester laws
and regulations in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this machine.
AFFIX DEALER
LABEL HERE
EBU00012
YFZ350M
OWNER’S MANUAL
©1999 by Yamaha Motor Corporation,
U.S.A.
1st Edition, March 1999
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Corporation,
U.S.A. is expressly prohibited.
Printed in Japan
P/N LIT-11626-13-09
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LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................1-1
SAFETY INFORMATION .....................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................3-1
Identification number records........3-2
Key identification number ..............3-2
Vehicle identification number.........3-3
Model label ......................................3-3
CONTROL FUNCTIONS ......................4-1
Main switch ......................................4-1
Handlebar switches.........................4-2
Throttle lever ...................................4-3
Throttle OverRide System ..............4-4
Speed limiter ...................................4-4
Clutch lever ......................................4-6
Front brake lever .............................4-6
Rear brake pedal..............................4-7
Parking brake ...................................4-7
Shift pedal........................................4-9
Kick starter .......................................4-9
Fuel tank cap..................................4-10
Fuel cock ........................................4-10
Starter (choke) ...............................4-11
EBU00014
w
Indicates a potential hazard that could
result in serious injury or death.
CONTENTS
1
2
3
4
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Seat.................................................4-12
Front shock absorber
adjustment .....................................4-13
Rear shock absorber
adjustment .....................................4-14
PRE-OPERATION CHECKS..................5-1
Front and rear brakes ......................5-3
Fuel ...................................................5-5
Engine mixing oil ............................5-6
Transmission oil ..............................5-7
Coolant .............................................5-7
Chain ................................................5-9
Throttle lever ...................................5-9
Fittings and fasteners......................5-9
Lights................................................5-9
Switches...........................................5-9
Tires ................................................5-10
How to measure tire pressure......5-11
Tire wear limit ................................5-12
OPERATION .........................................6-1
Starting a cold engine .....................6-1
Starting a warm engine ..................6-3
Warming up .....................................6-3
Shifting.............................................6-4
To start out and accelerate .............6-5
To decelerate....................................6-6
Engine break-in................................6-7
Parking .............................................6-8
Parking on a slope...........................6-9
Accessories and loading...............6-10
Riding Your ATV ..................................7-1
Getting to know your ATV...............7-3
Ride with care and good
judgement........................................7-4
Be careful where you ride.............7-16
Turning your ATV ..........................7-23
Climbing uphill ..............................7-25
Riding downhill .............................7-30
5
6
7
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Crossing a slope ............................7-32
Crossing through shallow water..7-34
Riding over rough terrain .............7-36
Sliding and skidding .....................7-38
What to do if... ..............................7-40
What to do... .................................7-40
PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................8-1
Owner’s manual and tool kit...........8-1
Periodic maintenance/Lubrication .8-3
Transmission oil ..............................8-5
Cooling system................................8-7
Spark plug inspection ...................8-11
Air filter cleaning ...........................8-12
Spark arrester cleaning.................8-15
Carburetor settings .......................8-17
Idle speed adjustment...................8-24
Throttle lever adjustment .............8-25
Front and rear brake pad
inspection.......................................8-26
Inspecting the brake fluid level ....8-27
Brake fluid replacement................8-28
Front brake lever free play
adjustment .....................................8-29
Rear brake adjustment..................8-30
Parking brake adjustment.............8-31
Clutch adjustment .........................8-33
Drive chain slack check .................8-33
Drive chain slack adjustment .......8-34
Drive chain cleaning and
lubrication ......................................8-35
Cable inspection and lubrication..8-35
Brake and shift pedal/brake and
clutch lever lubrication .................8-36
Upper arm and lower arm pivot
lubrication ......................................8-36
Rear arm pivot lubrication............8-37
Wheel removal ..............................8-38
Wheel installation..........................8-38
Replacing the headlight bulb........8-39
8
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Headlight beam adjustment .............8-40
Troubleshooting ................................8-41
Troubleshooting chart.......................8-42
No spark .............................................8-43
CLEANING AND STORAGE................9-1
A. Cleaning.......................................9-1
B. Storage ........................................9-3
SPECIFICATIONS...............................10-1
NOISE REGULATION ........................11-1
MAINTENANCE RECORD.................12-1
ATV LIMITED WARRANTY................13-1
9
10
11
12
13
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Read and understand all of the labels on
your machine. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your Yamaha dealer.
1-1
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LOCATION OF THE WARNING AND
SPECIFICATION LABELS
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1-2
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5FE-21568-01
qWARNING
NEVER ride as a
passenger.
Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
5FE-2151H-40
5FE-2151H-01
5FK-21696-01
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1-3
r
t y
5FE-21697-01
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2-1
EBU00026
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles different-
ly from other vehicles including motorcycles and cars. A collision or rollover can occur
quickly, even during routine maneuvers such as turning and riding on hills or over obsta-
cles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
8Read this manual and all labels carefully and follow the operating procedures described.
8Never operate an ATV without proper training or instruction. Take a Training Course.
Beginners should receive training from a certified instructor. Contact an authorized ATV
dealer or call 1-800-447-4700 to find out about the training courses nearest you.
8Always follow these age recommendation:
– A child under 16 years old should never operate an ATV with engine size greater than
90cc.
8Never allow a child under age 16 to operate an ATV without adult supervision, and never
allow continued use of an ATV by a child if he or she does not have the abilities to oper-
ate it safely.
8Never carry a passenger on an ATV.
q SAFETY INFORMATION 2
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2-2
8Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways,
parking lots and streets.
8Never operate an ATV on any public street, road or highway, even a dirt or gravel one.
8Never operate an ATV without wearing an approved motorcycle helmet that fits properly.
You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved
shirt or jacket, and long pants.
8Never consume alcohol or drugs before or while operating this ATV.
8Never operate at speeds too fast for your skills or the conditions. Always go at a speed
that is proper for the terrain, visibility and operating conditions, and your experience.
8Never attempt wheelies, jumps, or other stunts.
8Always inspect your ATV each time you use it to make sure it is in safe operating condi-
tion. Always follow the inspection and maintenance procedures and schedules described
in this manual.
8Always keep both hands on the handlebars and both feet on the footpegs of the ATV dur-
ing operation.
8Always go slowly and be extra careful when operating on unfamiliar terrain. Always be
alert to changing terrain conditions when operating the ATV.
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2-3
8Never operate on excessively rough, slippery or loose terrain until you have learned and
practiced the skills necessary to control the ATV on such terrain. Always be especially
cautious on these kinds of terrain.
8Always follow proper procedures for turning as described in this manual. Practice turn-
ing at low speeds before attempting to turn at faster speeds. Do not turn at excessive
speed.
8Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on
smaller hills before attempting larger hills.
8Always follow proper procedures for climbing hills as described in this manual. Check
the terrain carefully before you start up any hill. Never climb hills with excessively slip-
pery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or
make sudden gear changes. Never go over the top of a hill at high speed.
8Always follow proper procedures for going down hills and for braking on hills as
described in this manual. Check the terrain carefully before you start down any hill. Shift
your weight backward. Never go down a hill at high speed. Avoid going down a hill at an
angle that would cause the vehicle to lean sharply to one side. Go straight down the hill
where possible.
8Always follow proper procedures for crossing the side of a hill as described in this manu-
al. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill
side of the ATV. Never attempt to turn the ATV around on any hill until you have mas-
tered the turning technique described in this manual on level ground. Avoid crossing the
side of a steep hill if possible.
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2-4
8Always use proper procedures if you stall or roll backwards when climbing a hill. To
avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you
stall or roll backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side or to a side if pointed straight uphill. Turn the ATV around
and remount, following the procedure described in this manual.
8Always check for obstacles before operating in a new area.
Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always
follow proper procedures when operating over obstacles as described in this manual.
8Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces,
such as ice, go slowly and be very cautious in order to reduce the chance of skidding or
sliding out of control.
8Never operate an ATV in fast flowing water or in water deeper than that recommended in
this manual. Remember that wet brakes may have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply them several times to let friction dry out
the linings.
8Always use the size and type tires specified in this manual.
Always maintain proper tire pressure as described in this manual.
8Never modify an ATV through improper installation or use of accessories.
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8Never exceed the stated load capacity for an ATV. Cargo should be properly distributed
and securely attached. Reduce speed and follow instructions in this manual for carrying
cargo or pulling a trailer. Allow greater distance for braking.
FOR MORE INFORMATION ABOUT ATV SAFETY,call the Consumer Products Safety
Commission at 1-800-638-2772, or the ATV Distributor’s Safety Hotline at 1-800-852-5344.
2-5
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2-6
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be
burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refuel-
ing.
Do not refuel right after the engine has
been running and is still very hot.
Do not spill gasoline on the engine or
exhaust pipe/muffler when refueling.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or
other sources of ignition such as the
pilot lights of water heaters and clothes
dryers.
qWARNING When transporting the machine in
another vehicle, be sure it is kept
upright and that the fuel cock is in the
“OFF” position. Otherwise, fuel may
leak out of the carburetor or fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause
injuries.
HOW TO AVOID THE HAZARD
If you should swallow some gasoline or
inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your
doctor immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on
your clothing, change your clothes.
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2-7
POTENTIAL HAZARD
Starting or running the engine in a
closed area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time.
HOW TO AVOID THE HAZARD
Always operate your machine in an area
with adequate ventilation.
qWARNING
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3-1
1. Seat 11. Spark arrester
2. Kick starter 12. Rear wheel
3. Fuel tank cap 13. Starter (choke)
4. Headlight 14. Shift pedal
5. Brake pedal 15. Clutch lever
6. Front wheel 16. Parking brake
7. Front shock absorber 17. Main switch
8. Radiator 18. Front brake lever
9. Fuel cock 19. Throttle lever
10. Rear shock absorber 20. Handlebar switch
NOTE:
The machine you have purchased may dif-
fer slightly from those shown in the figures
of this manual.
EBU00032
DESCRIPTION AND MACHINE IDENTIFICATION
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