Yamaha GRIZZLY 550 2013 User manual

This ATV should not be ridden by anyone under 16 years of age.
WARNING
OWNER’S MANUAL
2LB-F8199-10LIT-11626-27-22
YFM550DE/YFM550DHE
YFM550PE/YFM550PHE
READ THIS MANUAL CAREFULLY!
It contains important safety information.
DIC2342

EBU17092
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
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EBU17170
INTRODUCTION
EBU17272
Congratulations on your purchase of the Yamaha YFM550DE/YFM550DHE/YFM550PE/YFM550PHE.
This ATV represents the result of many years of Yamaha experience in the production of fine sporting, tour-
ing, and pace-setting racing machines. With the purchase of this Yamaha, you can now appreciate the high
degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech-
niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
●Read this manual together with TIPS FOR THE ATV RIDER carefully and completely before operating
your ATV. Make sure you understand all instructions.
●Pay close attention to the warning and notice labels on the ATV.
●Never operate an ATV without proper training or instruction. Free training is available to anyone who buys
a new ATV. Call 1-800-887-2887 for more information.
●This ATV should not be ridden by anyone under 16 years of age.
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EBU17330
IMPORTANT MANUAL INFORMATION
EBU17342
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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EBU17350
IMPORTANT NOTICE
EBU17362
This ATV is designed and manufactured for off-road use only. It is illegal and unsafe to operate this ATV on
any public street, road or highway.
This ATV complies with all applicable off-road noise level and spark arrester laws and regulations in effect
at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.
EBU17402
YFM550DE/YFM550DHE
YFM550PE/YFM550PHE
OWNER’S MANUAL
©2013 by Yamaha Motor Corporation, U.S.A.
1st edition, March 2013
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
P/N LIT-11626-27-22
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WARNING
EWB00011
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning lights .............. 4-2
Multi-function display .................................. 4-5
Handlebar switches .................................... 4-7
Throttle lever ............................................ 4-13
Speed limiter .............................................4-13
Front brake lever .......................................4-14
Brake pedal and rear brake lever .............4-14
Drive select lever ......................................4-15
Fuel tank cap ............................................4-15
Fuel ...........................................................4-16
Seat ..........................................................4-18
Storage compartments .............................4-19
Front carrier ..............................................4-22
Rear carrier ...............................................4-22
Adjusting the front and rear shock
absorber assemblies ...............................4-22
Auxiliary DC jack .......................................4-23
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-7
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OPERATION .................................................. 6-1
Starting the engine ..................................... 6-1
Operating the drive select lever and driving
in reverse ................................................. 6-2
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-21
SLIDING AND SKIDDING......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-23
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................8-1
Owner’s manual and tool kit .......................8-2
Periodic maintenance chart for the
emission control system ...........................8-3
General maintenance and lubrication
chart ..........................................................8-5
Removing and installing panels ................8-10
Removing the radiator grills ......................8-19
Checking the spark plug ...........................8-20
Engine oil and oil filter cartridge ................8-22
Final gear oil .............................................8-26
Differential gear oil ....................................8-29
Coolant .....................................................8-31
Cleaning the air filter element ...................8-39
Cleaning the spark arrester ......................8-42
V-belt case drain plug ...............................8-44
Adjusting the throttle lever free play .........8-45
Valve clearance ........................................8-46
Adjusting the drive select lever safety
system cable ...........................................8-46
Brakes .......................................................8-46
Checking the front and rear brake pads ...8-46
Checking the brake fluid level ...................8-47
Changing the brake fluid ...........................8-49
Checking the front and rear brake lever
free play ..................................................8-49
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Adjusting the brake pedal free play .......... 8-50
Axle boots ................................................ 8-52
Checking and lubricating the cables ........ 8-52
Checking and lubricating the front and
rear brake levers .................................... 8-53
Checking and lubricating the brake
pedal ...................................................... 8-54
Checking the wheel hub bearings ............ 8-54
Checking the stabilizer bushes ................ 8-54
Lubricating the rear knuckle pivots ........... 8-55
Lubricating the steering shaft ................... 8-55
Battery ...................................................... 8-55
Replacing a fuse ...................................... 8-59
Replacing a headlight bulb ....................... 8-61
Adjusting a headlight beam ...................... 8-63
Replacing the tail/brake light bulb ............ 8-63
Removing a wheel .................................... 8-64
Installing a wheel ...................................... 8-65
Troubleshooting ....................................... 8-66
Troubleshooting charts ............................. 8-67
CLEANING AND STORAGE.......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
Noise regulation ........................................11-4
Maintenance record ..................................11-5
YAMAHA MOTOR CORPORATION,
U.S.A. ATV LIMITED WARRANTY .........11-6
YAMAHA EXTENDED SERVICE
(Y.E.S.) ...................................................11-8
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1-1
1
EBU17660
LOCATION OF THE WARNING AND SPECIFICATION LABELS
123
4
6
7
10
9
8
11
12
5
5
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1-2
1
EBU17670
Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace-
ment label from your Yamaha dealer.
37S-F151K-00
5880 N (600kgf)
1322 lbf
147 N ( 15kgf)
33 lbf
: 99 lbs. (45 kg)
1HP-F4877-U0
Overloading this ATV or carrying cargo improperly can change
handling, stability and braking performance and can lead to an
accident. Never exceed the maximum front cargo limit of
: 99 lbs (45 kg)
NEVER sit on the carrier. Refer to instructions in the Owner's
Manual.
: 187 lbs. (85 kg)
1HP-F4897-00
Overloading this ATV or carrying cargo improperly can change
handling, stability and braking performance and can lead to an
accident. Never exceed the maximum rear cargo limit of
: 187 lbs (85 kg)
NEVER sit on the carrier. Refer to instructions in the Owner's
Manual.
12
34
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1-3
1
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE: Set with tires cold
• Recommended : FRONT : 5.0 psi, (35 kPa)
REAR : 4.4 psi, (30 kPa)
• Minimum : FRONT : 4.6 psi, (32 kPa)
REAR : 4.0 psi, (27 kPa)
•
Never set tire pressure below minimum.It could cause
the tire to dislodge from the rim.
LOADING/TRAILER TOWING
• Cargo or a trailer can affect stability and handling.
Read owner’s manual before loading or towing.
•
When riding with cargo or towing a trailer : Reduce speed
and allow more room to stop. Avoid hills and rough terrain.
• Maximum Vehicle Load : 485 lbs. (220 kg)
Includes weight of operator, cargo and accessories
(and if applicable, trailer tongue weight).
1HP-F816M-U0
WARNING
This unit contains high pressure nitrogen gas.
Mishandling can cause explosion.
Read owner's manual for instructions.
Do not incinerate, puncture or open.
1HP-F2259-01
1 lb (0.5 kg).
37S-F151F-U0
6
7
5
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1-4
1
WARNING
NEVER operate this ATV if you are
under age 16.
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
16
UNDER
1P0-F816L-00
4XE-F1568-00
89
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1-5
1
37S-F817J-30
This ATV complies with applicable provisions of
ANSI/SVIA 1-2010 and is subject to an approved
ATV action plan submitted by YAMAHA and on file
with the U.S. Consumer Product Safety Commission.
Certification of Compliance
YAMAHA MOTOR CORPORATION U.S.A.
6555 Katella Avenue, Cypress, California 90630-5101, U.S.A.
5ND-F1558-00
Turning the ATV in 4WD-LOCK (“DIFF.LOCK”)
takes more effort.
5ND-F151E-00
10 11
12
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2-1
2
EBU17431
SAFETY INFORMATION
EBU27234
AN ATV IS NOT A TOY AND CAN BE HAZARD-
OUS TO OPERATE.
An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:
●Read this manual and all labels carefully and fol-
low the operating procedures described.
●Never operate an ATV without proper training or
instruction. Take a Training Course. Beginners
should receive training from a certified instruc-
tor. Contact an authorized ATV dealer or call 1-
800-887-2887 to find out about the training
courses nearest you.
●Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc.
●Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
●Never carry a passenger on an ATV.
●Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, park-
ing lots and streets.
●Never operate an ATV on any public street, road
or highway, even a dirt or gravel one.
●Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.
●Never consume alcohol or drugs before or while
operating this ATV.
●Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.
●Never attempt wheelies, jumps, or other stunts.
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2-2
2
●Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
ways follow the inspection and maintenance
procedures and schedules described in this
manual.
●Always keep both hands on the handlebars and
both feet on the footboards of the ATV during
operation.
●Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.
●Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.
●Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.
●Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
●Always follow proper procedures for climbing
hills as described in this manual. Check the ter-
rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose sur-
faces. Shift your weight forward. Never open the
throttle suddenly. Never go over the top of a hill
at high speed.
●Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the ve-
hicle to lean sharply to one side. Go straight
down the hill where possible.
●Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose sur-
faces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning tech-
nique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.
●Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear range and maintain a
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2-3
2
steady speed when climbing a hill. If you stall or
roll backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
●Always check for obstacles before operating in a
new area.
●Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
●Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.
●Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
●Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.
●Always use the size and type of tires specified in
this manual.
●Always maintain proper tire pressure as de-
scribed in this manual.
●Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
●Do not operate your ATV during darkness un-
less it is equipped with a properly functioning
headlight. Off-road riding is inherently danger-
ous and additionally, off-road trails do not have
streetlights to guide you.
●Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
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2-4
2
In the event of an accident
1. If serious injuries are incurred, you may be
safer staying next to your vehicle; it may
shield you from oncoming riders. Depending
on your injuries and position in the trail; you
must make a judgment call as to whether you
should move to a position off the trail. If you
have sustained head, neck, or back injuries,
or cannot feel your limbs, you should not
move. Keep your helmet on and remain mo-
tionless. Lie down next to your vehicle and
wait for help.
2. If less serious injuries are incurred and you
can walk, then move to a position off the trail.
Check yourself for injuries and apply first aid
as needed.
3. If your injuries are light, when safe to do so,
move your vehicle off the trail to avoid colli-
sions with oncoming riders. Check for injuries
and apply first aid as necessary. If you can
physically operate your vehicle, inspect your
vehicle. If the vehicle is in safe operating con-
dition and you can safely operate it, restart it
and ride gently back to camp or other known
location where you can receive medical atten-
tion. If necessary, contact your riding party or
local authorities to let them know where you
are and what has happened.
In the event of a breakdown
1. If your vehicle will not restart or is not in safe
operating condition, turn off the main switch
and engine stop switch. If the breakdown oc-
curs at twilight or night, leave the main switch
on so that your lights may warn other riders of
your stopped vehicle.
2. Get out of danger. Check for oncoming vehi-
cles and when safe, push your vehicle to the
side of the trail or even off the main trail to
avoid any possible collisions with oncoming
riders. If you cannot move your vehicle by
yourself, when safe, walk to the nearest van-
tage point and signal an oncoming rider to
help you push your vehicle to a safe place off
the trail.
3. Inspect your vehicle for any immediate haz-
ardous conditions. The most obvious hazard-
ous conditions are leaking fuel and
ungrounded or broken wiring. Visually check
for broken wiring and leaking fuel. Leaking
fuel can be confirmed by the odor of gasoline.
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2-5
2
4. Once immediate safety hazards are con-
firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, suspen-
sion damage, wheel damage, and so on. Fuel,
oil, and coolant usually give off a noticeable
odor.
5. If your vehicle will not restart or if it is unsafe
to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of poten-
tial safety hazards to you or others. Installing after-
market products or having other modifications
performed to your vehicle that change any of the
vehicle’s design or operation characteristics can
put you and others at greater risk of serious injury
or death. You are responsible for injuries related to
changes in the vehicle. Keep the following guide-
lines in mind, as well as those provided under
“Loading” when mounting accessories.
●Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.
●Accessories fitted to the ATV can create instabil-
ity due to improper weight distribution.
●Bulky or large accessories may seriously affect
the stability of the ATV.
●Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.
●Use caution when adding electrical accessories.
If electrical accessories exceed the capacity of
the ATV’s electrical system, an electric failure
could result, which could cause a dangerous
loss of lights or engine power.
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2-6
2
WARNING
EWB00072
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
●Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels.
●Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
●Do not run engine outdoors where engine
exhaust can be drawn into a building
through openings such as windows and
doors.
FOR MORE INFORMATION ABOUT ATV SAFE-
TY, call the Consumer Products Safety Commis-
sion at 1-800-638-2772, or the ATV Distributor’s
Safety Hotline at 1-800-852-5344.
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3-1
3
EBU17680
DESCRIPTION
EBU17690
Left view
EBU17700
Right view
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Engine oil dipstick
7. Oil filter cartridge
8. Coolant reservoir
5
1. Rear shock absorber assembly spring preload adjusting
ring
2. Rear storage compartment and tool kit
3. Fuel tank cap cover
4. Front shock absorber assembly spring preload adjusting
ring
5. Spark plug
6. Brake pedal
7. V-belt case drain plug
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