Yamaha WOLVERINE YXE70WPAJ 2017 User manual

DIC2342
OWNER’S MANUAL
B3D-F8199-10LIT-11626-31-43
YXE70WPAJ
YXE70WPHJ
READ THIS MANUAL CAREFULLY!
It contains important safety information.

EBU31031
Operating, servicing and
maintaining a passenger vehicle or off-road vehicle can
expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are
known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the
engine except as necessary, service your vehicle in a
well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more
information go to
www.P65Warnings.ca.gov/passenger-vehicle
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
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EBU31040
INTRODUCTION
EBU32920
Congratulations on your purchase of the Yamaha YXE70WPAJ / YXE70WPHJ. It represents the
result of many years of Yamaha experience in the production of fine sporting, touring, and pace-
setting racing vehicles. With the purchase of this Yamaha, you can now appreciate the high de-
gree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of
this vehicle. It also includes basic maintenance and inspection procedures. If you have any ques-
tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.
WARNING
EWB03490
Please read this manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have attained adequate knowledge of its controls and operating fea-
tures. Regular inspections and careful maintenance, along with good operating techni-
ques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle.
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EBU31080
IMPORTANT MANUAL INFORMATION
EBU31070
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-
OUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to poten-
tial personal injury hazards. Obey all safety messages that fol-
low this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to
avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clear-
er.
WARNING
NOTICE
TIP
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EBU31090
IMPORTANT NOTE ABOUT USE
EBU31101
This vehicle is designed and manufactured for off-road use only. Use on public streets,
roads, or highways is not only illegal in most areas, it also increases the risk of an acci-
dent involving other vehicles. This vehicle does not meet federal motor vehicle safety
standards for on-road use.
Check the laws and regulations in force before choosing where to operate this vehicle.
It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
This vehicle complies with all state off-highway noise level and spark arrester laws and
regulations.
EBU31111
YXE70WPAJ / YXE70WPHJ
OWNER’S MANUAL
©2017 by Yamaha Motor Corporation, U.S.A.
1st edition, August 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
P/N LIT-11626-31-43
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EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1
Left view ............................................... 3-1
Right view............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................4-1
Main switch .......................................... 4-1
Indicator lights and warning lights .......4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-11
On–Command drive knob
“2WD/4WD/DIFF LOCK” .................. 4-11
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-13
Parking brake lever............................. 4-13
Drive select lever................................ 4-14
Fuel tank cap...................................... 4-14
Doors.................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-18
Storage compartments ...................... 4-18
Cup holders........................................ 4-20
Cargo bed .......................................... 4-20
Front shock absorbers ....................... 4-22
Rear shock absorbers ........................ 4-27
Trailer hitch bracket and receiver....... 4-32
Auxiliary DC jack ................................ 4-33
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1
Front and rear brakes........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant................................................. 5-6
Final gear.............................................. 5-6
Differential gear .................................... 5-6
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Accelerator pedal .................................5-6
Seat belts ............................................. 5-6
Passenger handhold ............................5-7
Steering ................................................5-7
Fittings and fasteners...........................5-7
Instruments, lights and switches..........5-7
Control cables ......................................5-7
Tires......................................................5-7
OPERATION ............................................ 6-1
Engine break-in .................................... 6-1
Starting the engine ...............................6-2
Drive select lever operation and
reverse driving ....................................6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading.................................................6-7
BASIC GUIDE FOR SAFE USE .............. 7-1
KNOW YOUR VEHICLE........................ 7-1
LEARNING TO OPERATE YOUR
VEHICLE ...........................................7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit.................8-2
Maintenance charts ..............................8-4
Hood ...................................................8-10
Panels .................................................8-11
Engine oil and oil filter cartridge .........8-14
Final gear oil .......................................8-20
Differential gear oil..............................8-22
Coolant ...............................................8-24
Axle boots...........................................8-29
Spark plug inspection.........................8-30
Cleaning the air filter element .............8-32
Air filter check hoses ..........................8-36
V-belt case drain plug.........................8-36
Cleaning the spark arrester ................8-37
Valve clearance...................................8-38
Brakes.................................................8-38
Checking the front and rear brake
pads ..................................................8-39
Checking the brake fluid level ............8-39
Brake fluid replacement......................8-41
Checking the brake pedal...................8-41
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Parking brake ..................................... 8-42
Brake light switch adjustment ............ 8-42
Cable inspection and lubrication........ 8-43
Brake pedal and accelerator pedal
lubrication......................................... 8-43
Checking the stabilizer bushes .......... 8-43
Rear knuckle upper and lower pivot
lubrication (left and right).................. 8-44
Steering shaft lubrication ................... 8-44
Wheel removal.................................... 8-45
Tire replacement ................................ 8-45
Wheel installation ............................... 8-46
Battery................................................ 8-47
Jump-starting ..................................... 8-50
Fuse replacement............................... 8-52
Replacing a headlight bulb................. 8-54
Headlight beam adjustment ............... 8-56
Tail/brake light bulb replacement....... 8-56
Troubleshooting ................................. 8-57
Troubleshooting charts ...................... 8-58
CLEANING AND STORAGE .................... 9-1
Cleaning ............................................... 9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1
Identification number records.............11-1
NOISE REGULATION .........................11-4
MAINTENANCE RECORD ..................11-5
YAMAHA MOTOR CORPORATION,
U.S.A. 2015 AND LATER MODEL
SIDE × SIDE LIMITED
WARRANTY ......................................11-6
YAMAHA EXTENDED SERVICE
(Y.E.S.) ..............................................11-8
INDEX ....................................................12-1
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1-1
1
EBU31130
LOCATION OF THE WARNING AND SPECIFICATION LABELS
1 2 3 4
11 10
5 56,7
938
55
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1-2
1
EBU31140
Read and understand all of the labels on your vehicle. They contain important information for safe
and proper operation of your vehicle.
Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a
replacement label is available from your Yamaha dealer.
1312 14
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1-3
1
YAMAHA 1XD-K7761-00
WARNING
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If youthink or feel
that the vehicle
may tip or roll,
brace your feet on
the floor or footrests,
and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a
vehicle tipover
using your arm or leg.
YAMAHA 1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster.
To avoid Injury, keep hands and arms completely
Inside the vehicle by holding the steering wheel or handhold.
WARNING
Fuel vapors can be a fire or explosion hazard.
To avoid injury or death, never store fuel or
flammable liquids in this storage compartment.
Storage should not exceed 13.5 lbs (6.4 kg)
2MB-F151F-00
12
3
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1-4
1
YAMAHA 2MB-F4897-00
WARNING
• Load or trailer may affect handling and stability.
• Do not exceed the maximum load ratings for the
cargo bed , trailer tongue, or vehicle.
• When loaded with cargo or towing a trailer:
• Reduce speed and allow more room to stop.
• Turn gradually and slowly.
• Avoid hills and rough terrain.
• Secure cargo so that it will not shift - a loose load
could change handling unexpectedly or be thrown
forward and strike occupants.
• Keep weight in the cargo bed centered side to side and
as low as possible. Top-heavy loads increase the risk of a
rollover.
• Do not tow or pull objects from any point other than
the trailer hitch bracket or winch (if installed).
• Read Owner’s Manual before loading, towing, or pulling
objects.
Improper use of cargo bed or
cage/frame can result
in severe injury or
death from loss of
control, overturn or
other accidents.
Maximum Load in Cargo Bed: 300 lbs (136 kg)
Maximum Vehicle Load: 721 lbs (327 kg)
Never carry
passengers
in cargo bed.
YAMAHA MOTOR CORPORATIONU.S.A. certifies this ROV
complies with the American National Standard for Recreational
Off-Highway Vehicles, ANSI/ROHVA-1-2016 Standard.
Date of manufacture **/**
B5F-F4163-00
WARNING
This unit contains high pressure nitrogen gas.
Mishandling can cause explosion.
Read owner’s manual for instructions.
Do not incinerate, puncture or open.
1HP-F2259-01
45
6
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1-5
1
YAMAHA 2MB-F1696-00
WARNING
• Improper tire pressure or overloading this vehicle may
cause severe injury or death from loss of control or
rollover.
• Never set or allowtire pressure to be belowthe minimum.
Tire may dislodge from rim.
•VEHICLE LOAD of 0 lb(0 kg) ~ 721 lbs (327 kg)
Recommended: FRONT:
REAR:
Minimum: FRONT:
REAR:
11 psi
11 psi
10 psi
10 psi
(75 kPa)
(75 kPa)
(70 kPa)
(70 kPa)
*
Vehicle load is weight of operator, passengers,
accessories, cargo, and (if applicable) trailer tongue
weight. Do not exceed maximum vehicle load.
Gross Vehicle Weight Rating: 2150 lbs (975 kg)
maximum including vehicle, weight of operator,
passengers, accessories, cargo, and (if applicable)
trailer tongue weight.
OPERATING TIRE PRESSURE: With tires cold, set as follows.
YAMAHA MOTOR CORPORATION U.S.A.
6555 Katella Avenue, Cypress,
California 90630-5101, U.S.A.
1XD-F4164-00
The original-equipment overhead structure on
this vehicle meets US OSHA and ISO 3471
requirements for rollover protection structures
m=700Kg for ISO3471
78
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1-6
1
YAMAHA 1XD-K7762-00
WARNING
Any part of your
body (arms, legs,
or head) outside of
the vehicle can be
crushed by the
cage/frame.
If youthink or feel
that the vehicle
may tip or roll,
brace your feet on
the floor or footrests,
and keep your
hands on the
steering wheel or
handhold.
Never hold cage.
Do not try to stop a
vehicle tipover
using your arm or leg.
YAMAHA 5UG-F151J-00
MAX 7.3 INCH
(185MM)
910
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1-7
1
YAMAHA 1XD-F151K-00
WARNING
Improperly loading a trailer
or pulling an object can
affect handling, stability, and
risk of overturn or other
accidents.
•Secure load to prevent it
from shifting.
•Never load more than 490 N
(50 kgf)/110 lbf tongue
weight on towing bracket.
• Do not towmore than
6664 N(680 kgf)/1500 lbf
rolling weight (trailer plus
cargo).
•Towor pull only from hitch
bracket.
• Read Owner’s Manual
before loading, towing, or
pulling objects.
Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00
Head Helmet and eye protection.
Body Seatbelt and protective clothing.
Hands Inside vehicle and holding the
handhold or steering wheel.
Feet On floor or footrests,
ready to brace, and door closed.
11 12
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1-8
1
YAMAHA 2MB-F1568-00
WARNING
DRIVERDRIVER
UNDERUNDER
1616
DRIVER
UNDER
16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver
FollowAll Instruction and Warnings
Be Prepared
Drive Responsibly
If youthink or feel the vehicle may tip or roll,
reduce your risk to injury:
Pay Attention and Plan Ahead
Do not allowcareless or reckless driving.
Do your part to prevent injuries:
Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.•
Passenger must be able to reach the handhold while
keeping feet flat on floor and sitting upright with
back against seat.
•
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
•Wear an approved helmet, eye protection and protective gear.•Fasten seat belts.•
Do not allowanyone to ride in the cargo bed.•Avoid side hilling (riding across slopes).•
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
•Avoid hard acceleration when turning, even from a stop.•Slowdown before entering a turn.•
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
•
Avoid loss of control and rollovers:
Do not put any part of your body outside of
the vehicle for any reason.
•
Keep a firm grip on the steering wheel
or handhold and brace yourself.
•
Do not exceed seating capacity: 1 passenger.•
Do not allowoperation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
•
Do not let people drive or ride
after using alcohol or drugs.
•
Make sure operators are 16 or older
with valid driver’s license.
•
•
1XD-F8446-00
Be Prepared
Adjust, lock and never remove handhold.
Always use handhold, Never hold cage.
Always wear seatbelt and helmet.
13
14
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2-1
2
EBU31150
SAFETY INFORMATION
SAFETY INFORMATION
EBU33432
Be a responsible owner
As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha
Wolverine. While understanding all parts of this manual are important for vehicle ownership, be
sure to read this chapter and the instructions in Chapter 7 before operating your Yamaha
Wolverine. Also use these two chapters and the labels on the vehicle to instruct new operators
and passengers. Do not allow anyone else to operate your vehicle or ride as a passenger if you
are unsure that he/she is willing and able to follow these instructions.
Get to know your vehicle
This off-road vehicle will handle and maneuver differently from cars, ATVs, go-carts, golf-cars
and grounds-keeping vehicles. Follow these instructions to reduce your risk of an accident and
to reduce the risk of serious injury or death in the event of an accident.
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2-2
2
Before you operate your Yamaha Wolverine
Prepare yourself and your passenger:
• This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li-
cense.
• This vehicle is designed to carry the driver and one passenger. Never carry passengers in
the cargo bed.
• Both driver and passenger should wear seat belts properly.
• Both driver and passenger must be able to put both feet flat on the floorboard while seated
upright with their backs against the backrests. Passenger must be able to reach and hold
the passenger handhold within the cage/frame.
• Both driver and passenger should wear an approved motorcycle helmet that fits properly.
Both driver and passenger should also wear eye protection (goggles or a face shield), gloves,
over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
DRIVER
UNDER
16
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2-3
2
• Do not drive or ride as passenger after using drugs or alcohol.
Prepare your vehicle
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper-
ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an
accident or equipment damage. See page 5-1 for a list of pre-operation checks.
Prepare your load or trailer
Carrying loads, towing a trailer, or pulling objects can affect handling, stability, and cause the risk
of overturns or other accidents.
Read Chapter 6 before loading, towing, or pulling objects.
Do not overload the vehicle or trailer. Refer to label in cargo bed for cargo bed load limit. Refer
to label next to hitch for tongue weight and trailer load limits.
Keep weight in the cargo bed centered side to side, and as low and as far forward as possible.
Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be
thrown forward and strike occupants.
While using your Yamaha Wolverine
Keep your body completely inside the vehicle at all times. Keep both hands on the steering
wheel. Be sure the passenger is seated, belted, and holding onto the passenger handhold.
Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle
can be struck by objects your vehicle is passing or crushed by the vehicle cage/frame in a roll-
over accident.
Watch for branches, brush, or other hazards that could enter the vehicle.
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2-4
2
Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control,
including rollovers. The Wolverine has higher ground clearance and other features to handle
rugged terrain, and, as a result, can overturn in situations where some other vehicles may not.
Avoid rollovers:
• Use care when turning:
• Turning the steering wheel too far or too fast can result in a rollover.
• Avoid sideways sliding, skidding, or fishtailing (rear-wheel sliding), and never do donuts.
• Slow down before entering a turn and avoid hard braking in a turn.
• When making tight turns from a stop or at slow speeds, avoid sudden or hard acceleration.
• Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive
slowly and turn downhill immediately if you feel the vehicle may tip.
• Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This
vehicle is designed for off-road use only.
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