YOKOGAWA YPP6300 User manual

2 Dart Road • Newnan, Georgia 30265
770-253-7000 • 800-888-6400
Fax: [phone] • www.yokogawa-usa.com
YPP6300 Pulse Input Rate/Totalizer
Instruction Manual
Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,
Sine Wave (Coil), Square Wave Inputs
Gate Function for Rate Display of Slow Pulse Rates
NEMA 4X, IP65 Front
Universal 85-265 VAC, or 12/24 VDC Input Power Models
Large Dual-Line 6-Digit Display, 0.60" & 0.46"
Isolated 24 VDC @ 200 mA Transmitter Power Supply
Programmable Displays & Function Keys
Sunlight Readable Display Models
Rate Displayed as Units per Second, Minute, Hour, or Day
Total, Grand Total or Non-Resettable Grand Total
9-Digit Totalizer with Total Overflow Feature
K-Factor Calibration or Scale with up to 32-Point Linearization
2 or 4 Relays + Isolated 4-20 mA Output for Rate or Total
External 4-Relays & Digital I/O Expansion Modules
USB, RS-232 & RS-485 Serial Communication Options
Modbus®RTU Communication Protocol Standard
Free PROPLUS Software for Operation, Monitoring,
and Programming

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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Disclaimer
The information contained in this document is subject to change
without notice. Yokogawa Corporation of America makes no
representations or warranties with respect to the contents hereof
and specifically disclaims any implied warranties of merchantability
or fitness for a particular purpose.
!
CAUTION: Read complete
instructions prior to
installation and operation
of the meter.
WARNING: Risk of
electric shock or
personal injury.
Warning!
This product is not recommended for life support applications or
applications where malfunctioning could result in personal injury or
property loss. Anyone using this product for such applications does
so at his/her own risk. Yokogawa Corporation of America shall not
be held liable for damages resulting from such improper use.
Limited Warranty
Yokogawa Corporation of America warrants this product against
defects in material or workmanship for the specified period under
“Specifications” from the date of shipment from the factory.
Yokogawa’s liability under this limited warranty shall not exceed the
purchase value, repair, or replacement of the defective unit.
Registered Trademarks
All other trademarks mentioned in this document are the property of
their respective owners.
© 2011 Yokogawa Corporation of America. All rights reserved.
www.yokogawa-usa.com

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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Table of Contents
INTRODUCTION ------------------------------------------------------------- 7
ORDERING INFORMATION ---------------------------------------------- 8
SPECIFICATIONS ----------------------------------------------------------- 9
General-------------------------------------------------------------------------------9
Rate Input ------------------------------------------------------------------------- 10
Rate/Totalizer -------------------------------------------------------------------- 11
Relays ------------------------------------------------------------------------------ 12
Isolated 4-20 mA Transmitter Output ------------------------------------ 13
Modbus®RTU Serial Communications---------------------------------- 14
YPPA1044 Digital Input & Output Expansion Module-------------- 14
COMPLIANCE INFORMATION ---------------------------------------- 15
Safety ------------------------------------------------------------------------------- 15
Electromagnetic Compatibility--------------------------------------------- 15
SAFETY INFORMATION ------------------------------------------------ 16
INSTALLATION ------------------------------------------------------------ 17
Unpacking------------------------------------------------------------------------- 17
Panel Mounting Instructions------------------------------------------------ 17
Configuration for 12 or 24 VDC Power Option------------------------ 19
Transmitter Supply Voltage Selection (P+, P-) ----------------------- 20
Connections---------------------------------------------------------------------- 20
Connectors Labeling--------------------------------------------------------- 21
Power Connections ---------------------------------------------------------- 21
Signal Connections ---------------------------------------------------------- 22
Modbus RTU Serial Communications ----------------------------------- 24
Relay Connections ----------------------------------------------------------- 24
Switching Inductive Loads-------------------------------------------------- 25
4-20 mA Output Connections---------------------------------------------- 26
Analog Output Transmitter Power Supply------------------------------ 26
External Relay & Digital I/O Connections ------------------------------ 27
Interlock Relay Feature ----------------------------------------------------- 28
SETUP AND PROGRAMMING----------------------------------------- 29
Front Panel Buttons and Status LED Indicators --------------------- 30
Display Functions and Messages----------------------------------------- 31
Main Menu ------------------------------------------------------------------------ 35
Setting Numeric Values ------------------------------------------------------ 36
Reset Menu (reset) ------------------------------------------------------------ 36
Control Menu (Contrl)-------------------------------------------------------- 36

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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Setting Up the Rate/Totalizer Meter (setup) --------------------------- 37
Setting the Input Signal (Input) ------------------------------------------ 38
Setting the Totalizer Features (total)---------------------------------- 38
Setting the Decimal Point (dEc pt)-------------------------------------- 38
Programming the Rate/Totalizer (prog) -------------------------------- 39
K-Factor Calibration (Factor) ----------------------------------------- 40
Multi-Point Calibration & Scaling-------------------------------------- 40
PROPLUS Software ------------------------------------------------------- 41
Scaling the Meter (SCALE) ---------------------------------------------- 42
Gate Function (Gate) ---------------------------------------------------- 43
Contact De-Bounce Filter (FiLter) ---------------------------------- 44
Time Base, Total Conversion Factor & Total Reset-------------- 45
Calibrating the Meter with External Source (Cal)----------------- 46
Setting the Display Parameter & Intensity (dsplay) ----------------- 47
Display Setup Menu --------------------------------------------------------- 48
Character Set for Engineering Units Display (d unit)-------------- 49
Setting the Relay Operation (relay) ------------------------------------- 50
Relay Assignment (Assign) ----------------------------------------------- 51
Setting the Relay Action ---------------------------------------------------- 52
Programming Set and Reset Points ------------------------------------- 53
Setting Fail-Safe Operation ------------------------------------------------ 53
Programming Time Delay -------------------------------------------------- 53
Relay and Alarm Operation Diagrams ----------------------------------- 54
High Alarm Operation (Set > Reset)------------------------------------- 54
Low Alarm Operation (Set < Reset)-------------------------------------- 55
High Alarm with Fail-Safe Operation (Set > Reset)------------------ 56
Low Alarm with Fail-Safe Operation (Set < Reset)------------------- 57
Alternation Control Operation --------------------------------------------- 58
Rate Relay Sampling Operation ------------------------------------------ 59
Total Relay Sampling Operation------------------------------------------ 59
Time Delay Operation ------------------------------------------------------- 60
Relay Operation Details ------------------------------------------------------ 61
Overview------------------------------------------------------------------------ 61
Relays Auto Initialization---------------------------------------------------- 61
Fail-Safe Operation ---------------------------------------------------------- 61
Front Panel LEDs------------------------------------------------------------- 62
Latching and Non-Latching Relay Operation -------------------------- 62
Non-Latching Relay (Auto)------------------------------------------------- 63
Non-Latching Relay (A-nman) --------------------------------------------- 63
Latching Relay (LatcH) ----------------------------------------------------- 63
Latching Relay (Lt-Clr)---------------------------------------------------- 64
Acknowledging Relays ------------------------------------------------------ 64
Setting Up the Interlock Relay (Force On) Feature ------------------ 65

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 66
Setting Up the Password (pass) ------------------------------------------- 67
Protecting or Locking the Meter------------------------------------------- 67
Total Reset Password & Non-Resettable Total ----------------------- 68
Making Changes to a Password Protected Meter-------------------- 69
Disabling Password Protection-------------------------------------------- 69
Advanced Features Menu---------------------------------------------------- 70
Advanced Features Menu & Display Messages ---------------------- 71
Modbus RTU Serial Communications (serial) ---------------------- 74
Select Menu (SElEct) ------------------------------------------------------- 75
Signal Input Conditioning (Functn) -------------------------------------- 75
Multi-Point Linearization (Linear)---------------------------------------- 76
Low-Flow Cutoff (CutofF) -------------------------------------------------- 77
Analog Output Programming (AoutPr)---------------------------------- 77
Programmable Function Keys User Menu (user)-------------------- 78
Meter Copy Function (Copy) ----------------------------------------------- 79
METER OPERATION ----------------------------------------------------- 81
Front Panel Buttons Operation -------------------------------------------- 81
Function Keys Operation ---------------------------------------------------- 81
Maximum/Minimum Readings---------------------------------------------- 82
TROUBLESHOOTING---------------------------------------------------- 83
Diagnostics Menu (diag)----------------------------------------------------- 83
Determining Software Version -------------------------------------------- 83
Reset Meter to Factory Defaults ------------------------------------------- 84
Factory Defaults & User Settings----------------------------------------- 85
Troubleshooting Tips --------------------------------------------------------- 88
Alphabetical List of Display Functions & Messages --------------- 89

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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Table of Figures
Figure 1: 1/8 DIN Panel Cutout and Mounting................................... 17
Figure 2: Meter Dimensions - Side View............................................ 18
Figure 3: Meter Dimensions - Top View............................................. 18
Figure 4: Jumper Configuration for 12/24 VDC Power ..................... 19
Figure 5: Transmitter Supply Voltage Selection............................... 20
Figure 6: Connector Labeling for Fully Loaded YPP6300................ 21
Figure 7: Power Connections............................................................. 21
Figure 8: Flowmeter Powered by Internal Power Supply................. 22
Figure 9: Flowmeter Powered by External Supply ........................... 22
Figure 10: Self-Powered Magnetic Pickup Coil Flowmeter.............. 22
Figure 11: Relay Connections ............................................................ 24
Figure 12: AC and DC Loads Protection ........................................... 25
Figure 13: Low Voltage DC Loads Protection................................... 25
Figure 14: 4-20 mA Output Connections ........................................... 26
Figure 15: Expansion Modules & DIN Rail Mounting Kit.................. 27
Figure 16: External Relays Module Connections ............................. 27
Figure 17: Digital I/O Module Connections ....................................... 28
Figure 18: Interlock Connections....................................................... 28
Figure 19: Acknowledge Relays w/Function Key or Digital Input ... 64
Figure 20: Meter Copy Connection .................................................... 79
Figure 21: 1/8 DIN Panel Cutout Template ........................................ 95

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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INTRODUCTION
The PROPLUS YPP6300 is a multipurpose, easy to use pulse rate/totalizer ideal
for flow rate, total, and control applications. It accepts pulse (e.g. ±40 mV to ±8 V),
square wave (0-5 V, 0-12 V, or 0-24 V), open collector, NPN, PNP, TTL or switch
contact signals. Three of the front panel buttons can be custom-programmed for
specific operation.
The basic model includes an isolated 24 VDC transmitter power supply that can
be used to power the input transmitter or other devices. An additional isolated
24 VDC power supply is included with the 4-20 mA output option.
A fully loaded YPP6300 pulse rate/totalizer meter has the following: four SPDT
relays, 4-20 mA output, and two 24 VDC power supplies. The YPP6300 capabilities
may be enhanced by adding the following external expansion modules: four SPST
relays (creating an eight-relay rate/totalizer), two digital I/O modules with four inputs
and four outputs each, and RS-232 or RS-485 communication adapters.
The eight relays can be used for alarm indication or process control applications.
The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O
options make the YPP6300 an excellent addition to any system.

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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ORDERING INFORMATION
Standard Models
85-265 VAC
Model
12/24 VDC
Model Options Installed
YPP6300-6R0 YPP6300-7R0 No options
YPP 6300-6R2 YPP6300-7R2 2 relays
YPP 6300-6R3 YPP6300-7R3 4-20 mA output
YPP 6300-6R4 YPP6300-7R4 4 relays
YPP 6300-6R5 YPP6300-7R5 2 relays & 4-20 mA output
YPP 6300-6R7 YPP6300-7R7 4 relays & 4-20 mA output
SunBright Display Models
85-265 VAC
Model
12/24 VDC
Model Options Installed
YPP6300-6H0 YPP6300-7H0 No options
YPP6300-6H2 YPP6300-7H2 2 relays
YPP6300-6H3 YPP6300-7H3 4-20 mA output
YPP6300-6H4 YPP6300-7H4 4 relays
YPP6300-6H5 YPP6300-7H5 2 relays & 4-20 mA output
YPP6300-6H7 YPP6300-7H7 4 relays & 4-20 mA output
Accessories
Model Description
YPPA1002 DIN rail mounting kit for two expansion modules
YPPA1004 4 SPST (Form A) relays
YPPA1044 4 digital inputs & 4 digital outputs (2 may be connected)
YPPA1200 Meter copy cable
YPPA1232 RS-232 serial adapter
YPPA1485 RS-485 serial adapter
YPPA8008 USB serial adapter
YPPA7485-I RS-232 to RS-422/485 isolated converter
YPPA7485-N RS-232 to RS-422/485 non-isolated converter
YPPA8232-N USB to RS-232 non-isolated converter
YPPA8485-I USB to RS-422/485 isolated converter
YPPA8485-N USB to RS-422/485 non-isolated converter
YPPX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC
Enclosures
Model Description
YPPA2811 1 Meter Plastic NEMA 4X Enclosure
YPPA2812 2 Meter Plastic NEMA 4X Enclosure

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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SPECIFICATIONS
Except where noted all specifications apply to operation at +25°C.
General
DISPLAY Main display: 0.6" (15 mm) high, red LEDs
Second display: 0.46" (12 mm) high, red LEDs
6 digits: each (-99999 to 999999), with lead zero blanking.
DISPLAY
INTENSITY
Eight user selectable intensity levels
DISPLAY
UPDATE RATE
Rate: 10 per second; up to 1 per 100 seconds (and is a
function of Low Gate setting)
Total: 10 per second (fixed)
OVERRANGE Display flashes 999999
DISPLAY
ASSIGNMENT
The main (Big) and small (Little) displays may be assigned
to rate, total, grand total, alternate rate & total, max/min,
units (small display only), set points, and Modbus input.
PROGRAMMING
METHODS
Four front panel buttons, digital inputs, PC and PROPLUS
software, Modbus registers, or cloning using Copy function.
RECALIBRATION All ranges are calibrated at the factory to read frequency in
Hz. No recalibration required.
MAX/MIN
DISPLAY
Max/min readings reached by the process are stored until
reset by the user or until power to the meter is turned off.
PASSWORD Three programmable passwords restrict modification of
programmed settings and two prevent resetting the totals.
Pass 1: Allows use of function keys and digital inputs
Pass 2: Allows use of function keys, digital inputs and editing set/reset points
Pass 3: Restricts all programming, function keys, and digital inputs.
Total: Prevents resetting the total manually
Gtotal: Prevents resetting the grand total manually
NON-VOLATILE
MEMORY
All programmed settings are stored in non-volatile memory
for a minimum of ten years if power is lost.
POWER
OPTIONS
85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
or jumper selectable 12/24 VDC 10%, 15 W max
FUSE Required external fuse: UL Recognized, 5 A max, slow
blow; up to 6 meters may share one 5 A fuse
ISOLATED
TRANSMITTER
POWER SUPPLY
Terminals P+ & P-: 24 VDC 10% @ 200 mA max (standard),
(12/24 VDC powered models rated @ 100 mA max).
5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.
ISOLATION 4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply

Model YPP6300 Pulse Input Rate/Totalizer Instruction Manual
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OVERVOLTAGE
CATEGORY
Installation Overvoltage Category II:
Local level with smaller transient overvoltages than
Installation Overvoltage Category III.
ENVIRONMENTAL Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG
wire, RJ45 for external relays, digital I/O, and serial
communication adapters.
ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black
MOUNTING 1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are provided.
TIGHTENING
TORQUE
Screw terminal connectors: 5 lb-in (0.56 Nm)
OVERALL
DIMENSIONS
4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)
(W x H x D)
WEIGHT 9.5 oz (269 g)
WARRANTY 3 years parts & labor
Rate Input
INPUTS Field selectable: Pulse or square wave 0-5 V, 0-12 V, or
0-24 V @ 30 kHz; TTL; open collector 4.7 kpull-up to 5 V
@ 30 kHz; NPN or PNP transistor, switch contact 4.7 k
pull-up to 5 V @ 40 Hz; Modbus PV (Slave)
LOW VOLTAGE
MAG PICKUP
(Isolated)
Sensitivity: 40 mVp-p to 8Vp-p
MINIMUM INPUT
FREQUENCY
0.001 Hz
Minimum frequency is dependent on high gate setting.
MAXIMUM INPUT
FREQUENCY
30,000 Hz (10,000 for low voltage mag pickup)
INPUT
IMPEDANCE
Pulse input: Greater than 300 k@ 1 kHz.
Open collector/switch input: 4.7 kpull-up to 5 V.
ACCURACY ±0.03% of calibrated span ±1 count
TEMPERATURE
DRIFT
Rate display is not affected by changes in temperature.
MULTI-POINT
LINEARIZATION
2 to 32 points
LOW-FLOW
CUTOFF
0-999999 (0 disables cutoff function)