Yoshimura 1999-2001 GSX-R1300 User manual

SPECIAL PARTS TECHNICAL SERVICE MANUAL
SUZUKI ‘99-01 GSX-R1300
ST-1 CAMSHAFT
(PART NO.SUXR-341)
This product is designed for racetrack use only. Do not use on the public road.
Cam Profile
Be sure to carefully read the instruction manual before starting installation.
During installation, keep these instructions at hand and proceed with the work in
accordance with the instructions.
These instructions should be retained until the product is scrapped.
: Indicates a potential hazard that could result in death or injury.
(Reference) : Indicates special information for smooth work.
: Indicates a potential hazard that could result in motorcycle damage.
9.0 mm
MAX LIFT
102 L.C.°
44°
20°
0.20 mm
Tappet Clearance
INTAKE
DURATION 250 AT 1 mm°
CLOSE
OPEN
1mm
1mm
7.8 mm
MAX LIFT
105 L.C.°
10°
40°
0.20 mm
Tappet Clearance
CLOSE
OPEN
1mm
1mm
KIT contents
- Intake camshaft X 1
- Exhaust camshaft X 1
(Including Cam Sprockets, Flanges, Bolts)
Applicable model
SUZUKI GSX-R1300 (1999-01)
EXHAUST
DURATION 230 AT 1 mm°
BTDC ABDC ATDC
BBDC
During the disassembling procedure do not drop any parts into the
crankcase. All removed parts should be thoroughly cleaned and dried.
InspectionsInspections
Check Items:
Wear and damage to valve retainers, valve cotter pins,
valve springs, spring seats and lifter buckets.
Wear, damage and looseness of valves and valve guides.
Surface contact positions and contact width of valve
seats.
Wear and damage to cylinder head camshaft journals.
Parts inspection and
replacement of
consumable parts must be
done correctly, otherwise
it may cause serious
damage to the engine.
Other than mentioned, please inspect each part in accordance with the SUZUKI genuine service manual
To remove, install and adjust valve lash for camshafts use the SUZUKI genuine service manual
procedures.
Danger
Danger
CautionCaution
CautionCaution
Danger
This product is only intended for use
with the model & year listed below.

Danger
CautionCaution
CautionCaution
CautionCaution
CautionCaution
An arrow marked 1 on the exhaust cam sprocket and the cam chain pin should
point flush with cylinder head gasket surface (See Fig.1 and Enlarged Fig. of A)
INTAKE: 0.20
EXHAUST: 0.20
Break-in
Tappet Clearances with Engine Cold
Tappet clearances must be adjusted to the specifications supplied below.
The starter motor must be used intermittently to prevent starter motor damage.
During the break-in procedure, heavy loading action such as sudden starts and
rapid acceleration should be avoided.
During normal start-up after camshaft break-in has been completed engine oil
must reach normal operating temperature before applying load to the engine.
1. Put in a specified amount of new engine oil.
(Reference) Use engine oil higher than API-SF grade and SAE 10W-40~15W-50.
2. With the spark plugs removed spin the crankshaft to lubricate the engine by using the electric starter.
3. Leave the machine for several minutes and check the oil level. If the level is low add suitable amount of oil.
4. Install the spark plugs.
5. Start the engine. Inspect work for oil leakage. Once the engine has reached operating temperature adjust idle.
6. Up to 100km, engine RPM should not exceed 4000RPM
7. Until 200km, engine should not exceed 5000RPM, and up to 300km engine RPM should not exceed 6000RPM.
8. Once the break-in procedure has been completed, check tappet clearances and adjust as necessary. Check that
there are not irregular noises from the engine. If an irregular sound is heard disassemble the engine and inspect.
After the installation
Quality control is implemented in all products. If, however,
any defects or failure should be found please notify
Yoshimura Japan (Yoshimura-RD in the US) through the
selling dealer. Necessary technical service or replacement
will be made. Prices and Specifications are subject to
change without notice.
YOSHIMURA JAPAN Co., LTD
6748 Nakatu, Aikawa, Aiko, Kanagawa 243-0303 Japan
Phone [phone] FAX [phone]
Email: [email protected]
YOSHIMURA-RD of America Inc.
5420 Daniels Street Suite A, Chino, CA 91786
Phone [phone] FAX [phone]
Email: [email protected]
Enlargement of Fig. Of A