Zenaji Aeon A48-40-01 User manual

Aeon Battery
A48-40-01
A48-40-02
Installation Manual
Pty. Ltd.

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 3
• Information within this guide is accurate at the time of
publication and is subject to change without notice.
• Illustrations and images are only for the purpose of
assisting with installation and system conguration and
for illustration purposes only.
• Read this documentation in its entirety before
installation.
• Retain this document for reference purposes.

pg. 4 | Zenaji Australia Pty Ltd
Contents
1 Information about this document......................................................................6
1.1 Target group...............................................................................................6
1.2 Designation..................................................................................................6
1.3 Glossary of Terms........................................................................................6
1.4 TermsandConditions..................................................................................7
1.4.1 Installation.......................................................................................7
1.4.2 Standards.........................................................................................7
1.4.3 VoltageLimits...................................................................................7
2 Safety......................................................................................................................8
2.1 Intended use...............................................................................................8
2.2 Installer Requirements...............................................................................8
2.3 Safety information......................................................................................8
2.3.1 General Safety Precautions...........................................................8
2.3.2 Battery Handling.............................................................................9
2.3.3 Hazards............................................................................................9
2.3.4 Emergency Response...................................................................10
3 Product Overview................................................................................................11
3.1 Dimensions and Weight...........................................................................11
3.2 Technical information..............................................................................13
3.3 Features.....................................................................................................14
3.3.1 Circuit breaker..............................................................................15
3.3.2 Connection Cable.........................................................................16
3.3.3 Mounting Points...........................................................................16
3.4 Additional Devices and Accessories.......................................................17
3.4.1 Additional Devices........................................................................17
3.4.2 Mounting Accessories..................................................................17

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 5
4 Installation...........................................................................................................18
4.1 Ambient Conditions..................................................................................18
4.2 Minimum distances..................................................................................18
4.3 Mounting the Battery...............................................................................19
4.4 Connecting and commissioning the battery.........................................21
4.4.1 Inverter Settings.................. ........................................................21
4.4.2 Connecting a single battery........................................................21
4.4.3 Multiple Batteries.........................................................................21
4.4.4 Adding a battery to an existing Zenaji battery system............21
4.5 Battery Registration..................................................................................22
5 Uninstallation & Return.....................................................................................23
5.1 Uninstallation for Repair or Return........................................................23
5.2 Disposal.....................................................................................................23
6 Troubleshooting.................................................................................................24
7 Commissioning Report......................................................................................26
7.1 Commissioning Details.............................................................................27
7.2 Customer Details.......................................................................................28
7.3 Qualied Personnel Details......................................................................28
7.4 Installer Details..........................................................................................29
7.5 Qualied Personnel Agreement...............................................................29
8 Contact................................................................................................................30

pg. 6 | Zenaji Australia Pty Ltd
1
INFO
1 Information about this document
1.1 Target group
This document is intended for qualied personnel and any action described in this document
must be carried out by qualied personnel.
1.2 Designation
This document designated for the following Zenaji Products.
A48-40-01
A48-40-02
1.3 Glossary of Terms
Read this summary of terms before reading the remainder of the manual.
Power Equipment: This refers to an electronic device an Aeon battery can be connected to
that can charge and/or discharge the battery. Most commonly this will be a Battery Charger/
Inverter or Hybrid Solar Inverter used with a solar photovoltaic power system for a house.
Battery: In this document refers to one 1.93kWh Aeon Battery.
Battery System: A battery or group of batteries connected to a single piece of power
equipment or multiple power equipment that is connected together.
Installed Battery: A battery that is part of a battery system, already installed, commissioned
and in use.
Additional Battery: A battery that is to be added to a previously commissioned battery
System.
Commission: To begin the use of a battery system, after installing the batteries and the
circuit breakers have been switched to ON.
Qualied Personnel: Personnel who have completed the required training and are certied
to undertake electrical works in their state.
Load weight: The total weight of a battery system on the supporting wall.
Self-managed battery: A battery which contains its own cell balancing and protection
equipment.
LTO: Lithium Titanate, the cell chemistry used in Zenaji Aeon Batteries

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 7
1
INFO
1.4 Terms & Conditions
When installing and operating the Aeon battery the following Terms & Conditions must be
met. Failure to comply will void any warranty provided by Zenaji.
1.4.1 Installation
Installation must be carried out by qualied personnel.
1.4.2 Standards
The Aeon battery must be installed according to current local authority standards. In
Australia and New Zealand these include but are not exclusive to:
AS/NZS 5139:2019
AS/NZS 3000
1.4.3 Voltage & Current Limits
The Power Equipment which charges and discharges the Aeon Battery must not bring the
voltage of the battery above 55.5V or below 42V. The maximum allowable continuous current
should not be set above 50A per battery connected to the Power Equipment.

pg. 8 | Zenaji Australia Pty Ltd
2
SAFETY
2 Safety
2.1 Intended use
The Aeon Battery is a nominal 48V LTO self-managed battery intended for use with power
equipment to store and provide electrical energy. Improper use or handling poses risk of
death or injury to the user or third parties as well as damage to the battery or other items of
value, especially power equipment the battery is connected to.
The following must be observed to comply with use of this product:
• The battery must be installed according to the installation instructions.
• The battery must be installed by qualied personnel.
• The battery must be used in a suitable location.
Failure to comply to these conditions or warranty conditions invalidates any warranty claims.
2.2 Installer Requirements
The battery must be installed by qualied personnel. Qualied personnel must meet the
following criteria.
• The company for which the personnel works for must be certied by Zenaji to use
Zenaji products.
• The personnel must be a qualied electrician and considered competent and
registered to work to the AU/NZS 3000:2018 safety standard.
• The personnel must have successfully completed Zenaji certication training for this
product.
2.3 Safety information
Installers are responsible for reading and understanding this document before installation
2.3.1 General Safety Precautions
• Over-voltages or incorrect wiring can damage the battery or connected equipment.
• Avoid installing the battery in locations where ammable materials are present.
• Do not install in locations where explosive chemicals or gasses are present.
• Installation must be carried out by Qualied Personnel.
• Battery is not user serviceable.
• Inspect battery for any damage prior to installation.

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 9
2
SAFETY
2.3.2 Battery Handling
• Ensure circuit breaker on the base of the battery is set to OFF when handling,
transporting, connecting or disconnecting the battery.
• Two person lift, 36kg (39kg net packaged), ensure any lifting calculations are carried
out as according to state regulations.
• Do not expose battery to open ame.
• Do not expose battery to temperatures over 60°C
• Do not damage the unit in any ways physical such as crushing, dropping, piercing
with a sharp object, impacting. This may cause leakage of electrolyte or short circuit
with the risk of re.
• Do not connect positive and negative wires to each other causing a short circuit.
• Do not charge or discharge damaged battery.
• Do not place the battery with the connection cable on the ground.
• Unqualied personnel are not to disconnect, disassemble or repair the battery.
Services must be made by Qualied Personnel only.
• Ensure Connection cables ends are not exposed prior to nal connection to power
equipment.
• Keep out of reach of children and animals
• All wiring must be protected from intrusion and cutting.
• Store the battery in a dry place.
• Ensure temperature is maintained between -5°C to 35°C when handling or
transporting the battery (recommended 20°C to 30°C).
• No foreign object is to be placed on top of the battery.
• Only use battery with Zenaji authorised power equipment.
• Do not immerse in water.
2.3.3 Hazards
Leaking electrolyte and gases can cause irritation and harm.
• Skin: On contact, the electrolyte solution contained in the battery causes irritation
to skin. Symptoms include irritation and burns.
• Eyes: On contact, the electrolyte solution contained in the battery or gases released
due to battery damage cause irritation to ocular tissue and skin around the eyes.
Symptoms include irritation, redness, tearing and burns. The electrolyte is corrosive
to all ocular tissues.
• Inhalation: Gases due to high heat or abundance of leaking batteries cause burns
of the respiratory system. Symptoms include coughing, wheezing, and shortness of
breath.
• Ingestion: The ingestion of the battery is harmful. Content of the battery can cause
serious chemical burns to the mouth, oesophagus and gastrointestinal tract.

pg. 10 | Zenaji Australia Pty Ltd
2
SAFETY
2.3.4 Emergency Response
If exposed to leaking electrolyte from ruptured or leaking battery the following actions are
recommended
• Skin Contact: If the battery is leaking and the contained material contacts skin,
ush with copious amounts of clear water for at least 15 minutes.
• Eye Contact: If the battery is leaking and the contained material contacts eyes,
ush with copious amounts of clear water for at least 15 minutes. Seek medical
attention immediately.
• Inhalation: If the battery is leaking, leave the contaminated area to fresh air. If
irritation persists, seek medical attention.
• Ingestion: If the battery is leaking and the contained material is ingested, rinse
the mouth and surrounding area with clear water at once. Seek medical Attention
immediately.
Fire Fighting Measures
• If re occurs when charging or discharging the batteries, if it is safe to do so, shut
o the power to the battery.
• Extinguishing Media – Dry chemical type extinguishers are the most eective means
to extinguish a battery re. A CO2 extinguisher will also work eectively.
• Fire Fighting Procedures – Use a positive pressure self-contained breathing
apparatus batteries are involve in a re. Full protective clothing is necessary. During
water application, caution is advised as burning pieces of ammable particles may
be ejected from the re.
Accidental release
• In the event of rupture and leakage, collect all released material that are not
burning or hot in an appropriate waste disposal container while wearing proper
protective equipment and ventilate the area. Dispose according to local regulations.

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 11
3
PRODUCT
3 Product Overview
3.1 Dimensions and Weight
Battery
Width – 160mm
Depth – 150mm
Height – A48-40-01: 1600mm
– A48-40-02: 1635mm
Weight – 36kg
Cable & Gland
Diameter – 30mm
Cable bend radius allowance from base of battery – 60mm
160
60
115
99.6
R16 Gland
120
Cable bend Allowance
160
60
115
99.6
R16 Gland
120
Cable bend Allowance

pg. 12 | Zenaji Australia Pty Ltd
3
PRODUCT
160
A48-40-01: 1612 A48-40-02: 1647
(includes cable gland)
A48-40-01: 1600
A48-40-02: 1635
150
115
99.6
R16
120

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 13
3
PRODUCT
Specication A48-40-01/A48-40-02
Nominal Capacity (25°C ± 5°C) 1.93KWh (40Ah)
Chemistry Lithium Titanate (LTO)
Dimensions (Height x Width x Depth) 1600 x 155 x 145 mm / 1635 x 155 x 145 mm
Nominal Voltage 48.3V
Charge Cut-o Voltage (Bulk/Absorption
Voltage) 55.5V
Float Voltage 54.5V
Discharge Cut-o Voltage (Low Cut-o
Voltage) 42V
Low Restart Voltage (Reconnect Voltage) 45V
Mass 36kg
Max Continuous Charge /Discharge Current
(25°C ± 5°C) 50A (1.25C)
Max Pulse Charge/Discharge Current (10s,
25°C ± 5°C) 120A (3C)
Battery Management System
Internal cell balancing, Over-current trip /
Internal cell balancing, failure detection and trip.
Under-Voltage, Over-Voltage, Over-Current, Over-
Temp, Under-Temp protection and trip
Isolation & Distribution Block Requirement 50A per battery connected in parallel
Operating Temperature -40°C to 60°C (recommended 5°C to 35°C)
Storage Temperature -5°C to 35°C
Cycle Life (1C, 25°C ± 5°C) 22,000
Depth of Discharge 100%
Round Trip Eciency (1C, 25°C ± 5°C) 96%
Ingress Rating IP65
Installation Indoors or outdoors
Connections 8mm² (8 AWG) (Ø3mm) wire per pole
Warranty 20 Years or 22,000 cycles, whichever comes rst, see
warranty document for details
3.2 Technical information

pg. 14 | Zenaji Australia Pty Ltd
3
PRODUCT
3.3 Features
M8 Mounting Point
section 3.3.3
Circuit Breaker
section 3.3.1
Connection Cable
section 3.3.2
M8 Mounting Point
section 3.3.3
M8 Mounting Point
section 3.3.3
A48-40-01
M8 Mounting Point
section 3.3.3
Circuit Breaker
section 3.3.1
Connection Cable
section 3.3.2
M8 Mounting Point
section 3.3.3
M8 Mounting Point
3.3.3
A48-40-02
STATUS LED
Circuit breaker
lock point

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 15
3
PRODUCT
3.3.1 Circuit breaker
Circuit Breaker: CBi-Electric C Frame MKIV - Curve: AS (shown below)
The circuit breaker is located at the base of the battery next to the cable.
When On the ON switch will be at, when O the ON button will be raised.
Circuit Breaker - ON Circuit Breaker - OFF

pg. 16 | Zenaji Australia Pty Ltd
3
PRODUCT
3.3.2 Connection Cable
As standard, each battery is tted with a 2m length of dual core 8 AWG (Ø3mm) cable. The
cable will need to be stripped prior to connection.
The BROWN (A48-40-01) or RED (A48-40-02) cable is the POSITIVE connection.
The BLUE (A48-40-01) or BLACK (A48-40-02) cable is the NEGATIVE connection.
A
2000mm ±50mm
DETAIL
A
SCALE
1 : 2
160
A48-40-01: 1612 A48-40-02: 1647
(includes cable gland)
A48-40-01: 1600
A48-40-02: 1635
150
115
99.6
R16
120
M8 Mounting Locations
3.3.3 Mounting Points
Where the provided mounting plate and
brackets are not suitable for installation a
custom mounting system can be used.
6 mounting points are provided for
this purpose, 3 at the top and 3 at the
bottom. Dimensions for these are to the
right.
Any custom mounting system must be
rated to a carry a gross load of 40kg.

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 17
3
PRODUCT
3.4 Additional Devices and Accessories
3.4.1 Additional Devices
Distribution blocks, bus bars or terminal blocks (one per pole) must be used when connecting
more than one battery to power equipment. Zenaji recommends a 300A or higher rated
block be used to allow for exibility of the installation.
3.4.2 Mounting Accessories
Included with each battery are brackets to allow mounting of the battery to a wall or other
structure.
2x Mounting Plates 4x M8 Countersunk Bolts
(for Mounting Plates)
Top Mounting Hook Bottom Mounting Hook

pg. 18 | Zenaji Australia Pty Ltd
4
INSTALL
4 Installation
4.1 Ambient Conditions
Observe the required ambient conditions
for installation location
• No direct sunlight
• Free from vibration
• Free from corrosive and
explosive gases
• Temperature maintained
between -40° to 60°C
• Wall or surface is suitable for
heavy loads
• Applicable local building codes
must be observed
• Not immersed in water
• Ventilated space
4.2 Minimum distances
Maintain the minimum distances from
any power equipment associated with the
Aeon Battery as specied in the diagram
to the right; these distances allow for:
• Adequate heat dissipation
• Ease of access for maintenance
work
• In the case of the cable, a
minimum of 60mm is required
though 100mm is recommended
to allow space for easy cable
routing during installation and
for maintenance work.
A48-40-01: 1600
A48-40-02: 1635
50 min
50 min
60 min
100
Recommended
160mm + spacing (5mm reccomended)

Aeon Battery Installation Manual V1.2 JAN 2020 | pg. 19
4
INSTALL
45
22.5
22.5
160+spacing (5mm recommended)
A48-40-01: 1526
A48-40-02: 1561
Required Required
RequiredRequired
4.3 Mounting the Battery
The provided mounting brackets are the
recommended mounting method, to mount
the battery to a wall using the provided
mounting brackets, take the following steps.
1. When installing the battery on a wall,
ensure the wall is capable of holding
the total combined load weight of the
batteries to be installed, 40kg per battery.
2. Mark and Pre drill holes the wall for
fasteners. Dimensions are in the diagram
to the right.
• The 4 outermost screw holes are
required; the middle 2 holes are
optional.
• Be advised, when mounting
horizontally the battery will rest on
the mounting hooks with a 12mm
drop.
3. Screw through the holes in the Top
Mounting Bracket and the Bottom
mounting bracket into the holes.
• A minimum of 4 fasteners must be
used in the required hole locations.
• The fasteners must be capable of
a combined shear load strength
of greater than 400N (40kg) and a
combined pull out load of 1600N
(80kg).
• Due to the large variance between
installations Zenaji does not provide
fasteners.

pg. 20 | Zenaji Australia Pty Ltd
4
INSTALL
4. Attach the 2 Mounting Plates with the 4 provided M8 bolts, tighten till rm, if locktight is
available coat the bolts with locktight prior to insertion. Ensure the Mounting Plates are
attached in line with each other.
5. Mount the battery by sliding the Mounting Plates at the top and bottom of the battery
onto the mounting brackets.
• When horizontal allow the mounting plate to slide down to lock in place
• When vertical the battery is allowed to slide loosely
6. If desired the battery may be locked in place using the locking hole on the Top Mounting
Bracket.
B
DETAIL
B
SCALE
1 : 2
C
DETAIL
C
SCALE
1 : 2
C
DETAIL
C
SCALE
1 : 2
173
23
126 57
173
23
126
57
Mounted Dimensions
173
23
126
57
A48-40-01
A48-40-02