Zenith Data Systems ZVM-124 User manual

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RIGHTS
LEGEND
Contractor
is
Zenith
Data
Systems
Corporation
of
St. Joseph,
Michigan
49085.
The
entire
document
is
subject
to
Limited
Rights
data
provisions.
INITIALS
Copyright
1985
Zenith
Data
Systems
Corporation
St.
Joseph,
Michigan
49085
Printed
in
the
United
States
of
America

CONTENTS
Cleaning
Procedures
................................................. 7.2
Description
and
Specifications
.......................1.1
Adjustmen
ts...................................................................7.2
List
of
Tools,
Test
Equipment,
Focus
Adjustment
...................................................7.2
and
Supplies
.................................................
1.1
B+
Voltage
Adjustment
........................................7.2
Tools ............................................................................
1.1
CRT
Yoke
Adjustment
........................................
7.3
Test
Equipment
......................................................
1.1
Trou
bleshooting
...........................................................
7.3
Supplies
......................................................................
1.1
Main
Circuit
Board
Troubleshooting
........... 7.4
Specifications
............................................................. 1.2
Main
Circuit
Board
Waveforms
...................... 7.4
CRT
Socket
Board
Troubleshooting
..............
7.5
Installation
...................................................... 2.1
Power
Supply
Troubleshooting
........................7.6
V
ideo
Moni
tor
............................................................
2.1
Vol
tage
Selection
...................................................... 2.2
Reassembly
........................................................8.1
Connections
................................................................. 2.4
Control
Panel
Assembly
Installation
................
8.1
Signal
Cable
Interface
............................................ 2.4
Power
Switch
Assembly
Installation
................
8.1
Main
Circuit
Board
Installation
.........................
8.1
Operation
...........................................................3.1
Fuse
Board
Installation
........................................... 8.2
Initial
Setup
of
the
Operating
Power
Transformer
Assembly
Installation
....
8.3
Controls
and
Monitor
...............................
3.1
Ca
thode-
Ra
y
Tube
Installation
.......................... 8.3
CRT
Socket
Board
Installation
...........................8.4
Theory
of
Operation
....................................... 4.1
Back
Cover
Installation
.......................................... 8.4
Theory
of
Operation
..............................................
4.1
Video
and
Highlight
Inputs
..............................4.1
Parts
Lists
..........................................................9.1
Vertical
Sync
Input
...............................................
4.1
Horizontal
Sync Input..........................................4.2
Figures
1.1
The
ZVM-124
Video
Monitor.
...............
l.l
Circuit
Description
...........................................5.1
2.1
Video
Monitor
Front
View
.....................
2.1
Power
Supply
...............................................................
5.1
2.2
Video
Monitor
Rear
View
......................
2.1
Video
and
Highlight
2.3
l20-Volt
Wiring ..........................................2.2
Driver
Circuitry
..........................................
5.1
2.4
Main
Board
Transformer
Leads
...........2.2
Horizontal
Circuitry
.................................................5.2 2.5
Power
Transformer
Replacement
.......
2.3
Vertical
Sweep
Circuit
........................................... 5.3 2.6
Power
Switch
Replacement...
.................2.3
Schematic
.......................................................................5.4 2.7 220-
Volt
Wiring............................................
2.3
2.8
Monitor
Cable
Connections
....................2.4
Disassembly........................................................6.1
3.1
Front
Panel
Controls
.................................3.2
Back
Cover
Removal
...............................................
6.1
3.2
Video
Monitor
Rear
View
......................3.2
Power
Transformer
Assembly
Removal
.........
6.1
4.1
ZVM-124 Block
Diagram
.........................4.2
Fuse
Board
Removal
................................................ 6.2
5.1
Schematic
........................................................
5.3
CRT
Socket
Board
RemovaL
..............................6.2
6.1
Back
Cover
Removal.................................
6.1
Main
Circuit
Board
Removal
.............................. 6.3 6.2
Transfer
RemovaL
....................................
6.1
Power
Switch
Assembly
RemovaL
................... 6.4 6.3
Transformer
Disassembly
....................... 6.2
Control
Panel
Assembly
Removal
.....................6.4 6.4
Fuse
Board
..................................................... 6.2
Cathode-Ray
Tube
Removal
................................ 6.4 6.5
Main
Board
.................................................... 6.2
6.6
Fuse
Board
Removal
.................................6.3
Servicing
Instruction
........................................7.1 6.7
CR
T
Socket
Board
Removal
..................6.3
Safety
and
Service
Guidelines
............................
7.1
6.8
Main
Board
Removal,
AC
Leakage
Test
.....................................................
7.1
Discharging
the
CRT
....................... 6.3
Other
Precautions
...................................................
7.1
6.9
Power
Switch
Removal
............................6.4
Page
iii

6.10
Control
Panel
RemovaL
......................... 6.4
Listing
6.11
Preparing
the
Cathode-Ray
3.1
BASIC
Program
Used
to
Fill
Tube
for
Removal
............................. 6.5
Screen
with
a
Character.
................
3.1
6.12
CRT
Yoke
Preparation
............................ 6.5
6.13
CRT
Removal
................................................6.5
7.1
AC
Leakage
Test
Arrangement
............
7.1
7.2
Internal
Adjustments
................................ 7.2
7.3
Yoke
Adjustment
........................................
7.3
7.4
Waveform
at
Base
of
Q601,
Vertical
Oscillator
.............................7.4
7.S
Waveform
at
Emitter
of
Q601,
Vertical
Oscillator
.............................7.4
7.6
Waveform
at
Collector
of
Q601,
Vertical
Oscillator
.............................7.4
7.7
Waveform
at
Emitter
of
Q606,
Vertical
Output
.................................. 7.5
7.8
Waveform
at
Emitter
of
Q607,
Vertical
Blanking
...............................
7.5
7.9
Waveform
at
Collector
of
Q501,
Horizontal
Driver
...............................7.5
7.10
Waveform
at
Base
of
Q501,
Horizontal
Driver
...............................
7.5
7.11
Waveform
at
Base
of
Q20S,
Video
Input
...........................................7.5
7.12
Waveform
at
Pin
2
of
VX201,
Cathode
of
the
CRT
.........................
7.5
8.1
Control
Panel
Assembly
Installation
.............................................
8.1
8.2
Power
Switch
Assembly
Installa
tion
..............................................
8.2
8.3
Main
Circuit
Board
Installa
tion
.............................................8.2
8.4
Fuse
Board
Installation
............................ 8.2
8.5
Power
Transformer
Assembly
Installa
tion
.............................................8.3
8.6
Installing
the
CRT
in
the
Cabinet
....................................................8.3
8.7
Yoke
Leads
.................................................... 8.3
8.8
CRT
Socket
and
High
Voltage
Anode
Lead
.............
8.4
8.9
CRT
Socket
Installation
.......................... 8.4
8.10
Back
Cover
Installation
........................... 8.4
9.1
Exploded
View
.............................................
9.1
9.2
Component
Location,
Circuit
Boards
......................................9.2
Tables
2.1
Signal
Cable
Connector
J201..
...............
2.4
7.1
General
Troubleshooting
........................ 7.3
7.2
Main
Circuit
Board
Trou
bleshooting
..................................7.4
7.3
Power
Supply
Troubleshooting
............ 7.6
9.1
Major
Assemblies........................................
9.1
9.2
Component
Parts
List
............................... 9.2
Page iv
Contents

The
Zenith
Data
Systems ZVM-124
Video
Monitor
is
fitted
with
signal
and
power
cables
to
interface
directly
with
the
IBM
PC
computer
and
includes
the
following
features.
Refer
to
Figure
1.1.
•
Major
operating
controls
behind
an
access
door
on
the
front
panel.
• A
12-inch
display,
featuring
a
non-glare,
amber
phosphor
CRT,
capable
of
displaying
25 rows
of
80
characters
per
row.
• A
width
adjustment
accessible
from
the
rear
panel.
•
Focus
control
and
video
circuits
mounted
on
the
CRT
socket
board
to
aid
in
servicing.
• A
power
switch
with
a
power
indicator
on
the
front
panel.
Figure 1.1
The ZVM-124 Monitor
List
of
Tools,
Test
Equipment, and Supplies
The
following
tools,
test
equipment,
and
supplies
are
recommended
for
servicing
this
product.
DESCRIPTION
AND
SPECIFICATIONS
TOOLS
•
1/4"
nut
driver
•
Standard
screwdriver,
1/4"
blade
•
Phillips
screwdriver,
No.1
tip
•
Phillips
screwdriver,
No.2
tip
•
Diagonal
cutters
• Wire
strippers
• Long-nose
pliers
•
Desoldering
tool
•
Soldering
iron,
25 to 40
watt
•
Power
cord,
HE-89-60
TEST
EOUIPMENT
• Oscilloscope -
DC
to 35 MHz,
triggered
sweep,
with
low
capacitance
(3
pF)
probe
•
Digital
voltmeter
-
High
impedance
input,
zero
to 1000 volts,
zero
to 1 megohm,
Heath
model
SM-2215,
or
equivalent
•
High
voltage
probe
-
Zero
to 40
KV,
Heath
model IM-5210,
or
equivalent
•
Signal
source
-
Quantum
801 A
or
equivalent
in
place
of
an
IBM PC
computer
SUPPLIES
• Solder,
60/40,
HE-331-13
•
Desoldering
braid,
HE-490-185
•
Cable
ties, HE-354-59
•
Lint-free
cloths
Page 1.1

Specifications
Operating
Voltage: 120 VAC 60 Hz
(ZVM-124);
220 VAC
50
Hz
(ZVM-124-E)
Operating
Current:
0.3
ampere
Nominal
Power: 28
watts
Nom.
High
Voltage: 13.0
KV
Fuse
(primary):
Fuse
(secondary):
Video
Bandwidth:
Rise Time:
Horiz.
Frequency:
Vert.
Frequency:
Input
Signal:
CRT:
Character
Type:
Characters/Line:
Character
Block:
Page 1.2
4.0 amp,
type
FX320I
2.25 amp,
type
FX70
I
18
MHz
20 nanoseconds
18.432
KHz
50.09 Hz
Four
TTL-level
inputs
12"
diagonal,
amber
8 x 10-pixel
matrix
80
characters
per
line
7 x 9 pixels
Description
and
Specifications

The
Zenith
Data
Systems
ZVM-124
Video
Monitor
is a
self
-contained
unit
and
is
designed
to
be
connected
to
an
associated
computer
using
an
attached
shielded
signal
cable
and
power
cord.
The
monitor
receives
four
TTL-level
video
signals
(video
input,
highlight
input,
vertical
input,
and
horizontal
sync
input)
via
the
signal
cable
and
D-type
connector
and
120
VAC
(or 220
VAC
on
the
ZVM-124-E)
power
via
the
power
cable
and
connector.
The
monitor
must
be
located
in
an
area
that
will
provide
proper
ventilation.
There
are
vents
on
the
back
and
bottom
of
the
cabinet
which
permit
air
flow
through
the
monitor.
Verify
that
these
vents
are
not
blocked.
Video Monitor
The
following
is a
description
of
the
controls
and
cables
for
the
video
monitor.
Refer
to
Figure
2.1,
position
the
video
monitor
so
the
front
of
it
is
facing
you,
and
open
the
front
door
as
shown.
•
Contrast
-
The
CaNT.
control
adjusts
the
intensity
of
the
displayed
data
on
the
screen.
•
Black
Level
-
The
BLACK
LEVEL
control
adjusts
the
intensity
of
the
raster
(background
).
•
Vertical
Size -
The
VERT.
SIZE
control
adjusts
the
vertical
size
at
the
top
and
the
bottom
of
video
display.
•
Vertical
Hold
-
The
VERT.
HOLD
control
adjusts
the
vertical
sweep
for
a
stable
display.
•
Horizontal
Hold
-
The
HORIZ
HOLD
control
adjusts
the
horizontal
sweep
for
a
stable
display.
•
Power
Switch
-
This
push-to-latch,
push-to-
release
switch
turns
the
monitor
on
or
off.
INSTALLATION
•
Power
Indicator
-
This
LED
lights
when
power
is
applied
to
the
monitor
and
the
power
switch
is
turned
on.
CONT
INDICATOR
POWER
V
SWITCH
ERT
SIZE
HORIZ
HOLD
VERT
HOLD
Figure
2.1
Video Monitor Front View
Refer
to
Figure
2.2
and
position
the
video
monitor
so
the
back
is
facing
you.
•
Power
Cord
-
This
grounded,
AC
power
cable
connects
to
the
120-volt
(for
the
ZVM-124) AC
output
of
the
computer,
or
with
the
HE-89-60
power
cord,
to
any
standard
(120
VAC)
AC
power
source.
(The
ZVM-124-E
monitor
accepts
220 VAC
through
this
cord.)
•
Signal
Cable
-
his
shielded
cable
connects
to
the
output
of
the
monochrome
video
card
of
a
computer.
• Width
Control
-
This
control
adjusts
the
horizontal
size
of
the
video
display.
10
ft.4.-4I!+---t-tr
WID
TH
CONTROL
o
POWERf
~'J.r.r.r.rrrr.r.rrrr.r,
COR~}
SIGNAL
(/
CABLE
a
~
~ii
Figure
2:2
Video Monitor Rear View
Page
2.1

Voltage Selection
Before
connecting
the
monitor
to
a
power
source,
make
sure
it
is
rated
for
the
voltage
available
in
your
area.
The
ZVM-124
monitor
is
normally
wired
for
120
volts
AC.
To
change
the
voltage
rating
to
220 volts AC,
proceed
as
follows:
WARNING: Be
sure
the
signal
cable
and
power
cord
are
unplugged
from
the
computer
or
any
other
signal
and
power
source
before
you
att,empt
to
change
the
voltage
rating
of
this
unit.
1.
Refer
to
Section
6,
"Detailed
Disassembly,"
and
remove
the
back
cover,
power
transformer
assembly,
fuse
board,
main
board,
and
power
switch
assembly.
2.
Refer
to
Figure
2.3
and
unsolder
the
two
pairs
of
the
l20-volt
transformer
leads
at
A, B, C,
and
D
on
the
fuse
board.
(These
leads
are
normally
a
pair
of
light
tan
(or
white)
and
a
pair
of
gray
leads.
One
lead
of
each
pair
will
normally
have
a
brown
stripe.)
3.
Unsolder
the
two
l20-volt
power
line
leads
at
G
and
H
on
the
fuse
board.
4.
Unsolder
the
120-volt
power
switch
(S201
-
part
number
85-1559)
leads
at
I
and
J
on
the
fuse
board.
•
,
204-11.7:~C;~
G
CX208
U3:eN
• 221)'"
C
GIII".lU
II
".,.
Tel
.......
"...
..v.o
B
• ex
209
.
r;s
"o~.
:~.'
TRANSFORMER
GROUND
BLACK
120V
WHITE/BROWN
(NOT
REMOVED)
Figure
2.3
120-Volt Wiring
5.
Refer
to
Figure
2.4
and
unsolder
the
two
120-volt
transformer
leads
at
E
and
F
on
the
main
circuit
board.
Note
how
these
Page
2.2
leads
are
routed
in
relation
to
the
other
wiring.
Figure
2.4
Main Board
Transformer
Leads
6.
Refer
to
Figure
2.5
and
remove
the
two
6-20 x .312"
screws
that
hold
the
transformer
cover
in
place.
Remove
the
cover.
7.
Remove
the
two
8-18 x 1.25"
screws
that
hold
the
l20-volt
transformer
to
the
power
transformer
frame.
Note
how
the
leads
are
routed
out
of
this
assembly
8.
Replace
the
l20-volt
power
transformer
(TX201 -
part
number
95-3388-04)
with
a
220-volt
transformer
(part
number
95-
3578-03).
9.
Replace
the
two
8-18 x 1.25"
screws
that
hold
the
transf
ormer
to
the
power
transformer
frame
and
tighten
them.
10.
Route
the
leads
of
the
transformer
as
they
were
for
the
120-volt
transformer
and
use
the
two
6-20 x .312"
screws
to
replace
the
transformer
cover.
Tighten
the
screws.
11.
Refer
to
Figure
2.6
and
remove
the
two
8-18 x .437" screws
at
F.
Remove
and
replace
the
l20-volt
power
switch
with-a-
220-volt
power
switch
(part
number
85-
1646).
Replace
the
two
screws
at
F.
Installation

12.
Refer
back
to
Figure
2.4
and
solder
the
red
and
brown
transformer
leads
to
E
and
F
on
the
main
board.
Figure
2.5
Power Transformer Replacement
Figure
2.6
Power Switch Replacement
Installation
13.
Refer
to
Figure
2.7
and
solder
the
two
220-volt
transformer
leads
at
A
(the
gray-
brown
lead)
and
J
(the
gray
lead)
on
the
fuse
board.
14.
Solder
the
power
line
leads
at
I
(the
brown
lead)
and
L
(the
blue
lead)
on
the
fuse
board.
15.
Solder
the
SX201A
power
switch
leads
at
B
(the
gray/brown
lead)
and
M
(the
gray
/blue
lead)
on
the
fuse
board.
16.
Solder
the
SX201B
power
switch
leads
at
N
(the
brown/gray
lead)
and
C
(the
brown
lead)
on
the
fuse
board.
17.
Refer
to
Figure
2.7
and
remove
and
replace
the
4
amp
fuse
at
K
on
the
fuse
board
(FX201 -
part
number
136-114-23)
with
a .160
amp
fuse
(part
number
136-
133-07).
Figure
2.7
220-Volt Wiring
220V
LINE
18.
Refer
to
Section
8, "Reassembly,"
and
replace
the
power
switch
assembly,
main
board,
fuse
board
and
power
transformer
assembly,
and
back
cover.
Verify
that
all
the
power
and
signal
leads
are
routed
as
shown
in
the
figures
in
that
section.
NOTE:
The
ZVM-124-E
monitor
is
wired
for
220 volts
AC
at
the
factory.
To
change
the
voltage
rating
to
120
volts
AC,
follow
the
same
procedure,
but
substitute
the
120-volt
parts
(95-3388-04, 85-1559,
and
136-114-23)
for
the
equivalent
220-volt
parts
in
the
instructions.
Page
2.3

Connections
To
install
and
connect
the
monitor,
refer
to
Figure
2.8
and
complete
the
following
procedure.
1.
Place
the
monitor
on a solid
work
surface
near
the
computer.
2.
Rotate
the
video
monitor
until
the
front
is
facing
you.
3.
Make
sure
the
power switch on
the
front
of
the
cabinet
is
off;
also check
that
the
power
switch
on
the
computer
is
off:
4.
Plug
the
shielded
signal cable
into
the
appropriate
video
connector
on
the
rear
panel
of
the
computer.
5.
Plug
the
power
cord
into
the
power
connector
on
the
rear
panel
of
the
computer.
6.
Turn
the
power on.
Signal Cable Interface
The
monitor
is
designed
to be used as a
display
device
for
a
computer
system.
The
shielded
cable
is used to connect
the
monitor
to
the
computer.
CAUTION: A
shielded
cable is
required
by
FCC
regulations
to
prevent
interference
with
other
equipment.
Table
2.1
provides
information
on
the
signal
cable
at
the
D-type
connector.
Table
2.1
Signal
Cable Connector J201
PIN
NUMBER
SIGNAL
FUNCTION
1
Shield
ground
2
Signal
ground
3
Not
used
-
not
connected
4
Not
used
-
not
connected
5
Not
used
-
not
connected
6
Highlight
input
7
Video
input
8
Horizontal
sync
input
9
Vertical
input
ZVM-124
MONITOR
tt
rrt
E:
t
rcttlC"LtttttEltLLLcLctttLL
POWER
CORD
o
.r'J'J'Jrrr'J'Jrrrr
SIGNAL
CABLE
~--...I
11111111111111111
11111111111111
Figure
2.8
Monitor Cable Connections
Page 2.4
Installation

This
monitor
uses
the
latest
in
solid-state
technology
for
displaying
video
signals.
The
four
TTL-level
video
signals
(video
input,
highlight
input,
vertical
input,
and
horizontal
sync
input)
are
received
from
the
computer
via
the
signal
cable.
This
section
covers
the
initial
setup
of
the
operating
controls.
Initial
Setup
of
the
Operating
Controls and Monitor
The
following
discussion
assumes
that
you
will
be
connecting
the
monitor
to
a
computer,
such
as
the
IBM PC. Since
the
monitor
requires
TTL-level
signals
to
drive
it,
the
normal
composite
signals
of
the
Zenith
Data
Systems
Z-100
and
Z-100 PC
computers
cannot
be
used
as a
signal
source.
However,
in
lieu
of
a
computer,
you
may
use a
Quantum
801
A
or
a
similar
signal
source
to
make
your
adjustments.
The
location
and
function
of
each
control
is
discussed
in
Section
2, "Installation."
l.
Connect
the
ZVM-124 to a
suitable
signal
source,
such
as
an
IBM PC.
The
power
switch
is
located
on
the
front
of
the
cabinet
and
turns
the
monitor
on
or
off.
The
operating
controls
are
located
behind
a
door
below
the
CRT
screen
in
the
front
of
the
cabinet
and
on
the
back
cover.
2.
Turn
on
the
computer
(or
test
equipment)
to
which
the
ZVM-124 is
connected.
3.
Locate
the
power
switch
on
the
monitor
and
press
it
to
turn
it
on.
Verify
that
the
power
indicator,
an
LED,
lights.
4.
Assuming
you
are
using
a
computer,
use
the
BASIC
program
shown
in
Listing
3.1
to
fill
the
screen
with
any
character
as
follows:
a.
Enter
the
program
shown
in
Listing
3.1
into
the
computer.
You
may
want
OPERATION
to save
this
program
on
a
disk
for
later
use.
b.
Run
the
program
by
typing
RUN
and
pressing
the
RETURN
key.
The
screen
will be
filled
with
the
letter
Z
or
any
other
character
inserted
in
line
20.
c.
To
end
the
program,
press
the
CTRL
and
BREAK
keys
at
the
same
time.
Listing
3.1
BASIC
Program Used to Fill Screen
with a Character
10
FOR
1=1
TO
2000
20
PRINT
"Z"j
30
NEXT
I
40
GOTO
40
'replace
.the "Z"
with
the
'character
of
your
choice
With
the
monitor
connected
to
a
computer
(or
other
signal
source)
and
with
a
normal
video
display
on
the
CRT
screen,
adjust
the
front
panel
controls.
Refer
to
Figure
3.1
for
the
location
of
the
controls
during
the
following
discussion.
l.
Adjust
the
black
level
control,
labeled
BLACK
LEVEL,
counter-clockwise
until
the
sweep
raster
is visible
on
the
screen;
then
back
off
the
control
until
the
raster
just
disappears.
Note
that
this
control
interacts
with
the
contrast
control.
2.
Adjust
the
contrast
control,
labeled
CONT.,
until
the
video
display
is
comfortable
to
the
eye.
Note
that
this
control
interacts
with
the
black
level
control.
3.
Adjust
the
horizontal
hold
control,
labeled
HORIZ
HOLD,
as
required
for
a
stable
horizontal
display
on
the
screen.
4.
Adjust
the
vertical
hold
control,
labeled
VERT.
HOLD,
as
required
for
a
stable
vertical
display
on
the
screen.
Note
that
this
control
interacts
with
the
vertical
size
control.
Page
3.1

5.
Adjust
the
vertical
size
control,
labeled
VERT.
SIZE,
until
the
video
display
is
equal
at
the
top
and
bottom
of
the
screen.
Note
that
this
control
interacts
with
the
vertical
hold
control.
6.
Locate
the
width
control
on
the
back
of
the
monitor
and
use
it
to
adjust
the
horizontal
size
of
the
video
display.
Refer
to
Figure
3.2
for
the
location
of
this
control.
VERTICAL HOLD
Figure
3.1
Front Panel Controls
" /
'-'>..
/
"h='~~'
e
.D
Figure
3.2
Video Monitor Rear View
Page
3.2
Operation

This
section
provides
you
with
the
general
theory
of
operation
for
the
ZVM-124
video
monitor.
Refer
to
the
block
diagram
in
Figure
4.1
(on
the
next
page)
while
you
read
the
following
material.
Theory
of
Operation
Four
TTL-level
input
signals
-
video
input,
highlight
input,
vert
sync
input,
and
horz
sync
input--are
received
from
the
computer
via
the
signal
cable.
These
signals
are
applied
to
the
video,
vertical
sync,
and
horizon
tal
sync
circuits
as
shown
in
the
block
diagram.
The
power
supply
provides
+12.7
VDC
for
the
various
circuits.
VIDEO
AND
HIGHLIGHT
INPUTS
The
positive
video
and
highlight
input
signals
are
direct-coupled
to
their
respective
driver
stages.
These
signals
are
amplified,
inverted,
and
applied
to
the
DC
contrast
amplifiers
1
and
2.
DC
contrast
amplifier
1
supplies
the
contrast
signal
current
(controlled
by
the
front
panel
contrast
control)
to
the
video
output
stage
(amplifier).
The
video
output
amplifier
drives
the
signal
to
a
level
necessary
to
feed
the
cathode
of
the
CRT.
The
CRT
raster
intensity
is
determined
by
the
front
panel
black
level
control.
Adjusting
this
control
supplies
a
bias
voltage
to
the
control
grid
of
the
CRT.
VERTICAL
SYNC
INPUT
The
positive-going
vertical
sync
signal
is
coupled
to
the
vertical
oscillator
so
that
the
internally
generated
vertical
frequency
of
the
monitor
may
be
synchronized
with
the
incoming
sync
pulse
signal.
The
lock-on
point
of
the
signal
is
determined
by
the
front
panel
vertical
hold
control,
which
is
adjusted
to
stabilize
the
vertical
sweep.
THEORY OF OPERATION
The
synchronized
output
of
the
oscillator
is
applied
to
vertical
amplifier
1,
which
functions
as
a
differential
amplifier.
The
difference
signal
is
fed
to
vertical
amplifier
2,
which
drives
the
vertical
output
stages
1
and
2.
These
stages
make
up
a
complimentary
push-pull
class B
power
amplifier
that
drives
the
vertical
deflection
yoke
of
the
CRT.
The
vertical
blanking
stage
provides
retrace
"kick-
up"
during
the
retrace
period
of
the
sweep
output.
HORIZONT
AL
SYNC
INPUT
The
positive-going
horizontal
sync
signal
is
coupled
to
the
horizontal
sync
amplifier,
which
amplifies
and
inverts
the
signal
to
produce
a
negative-going
pulse.
This
pulse
is
applied
to
the
horizontal
processor,
where
it
synchronizes
the
horizontal
oscillator
to
the
incoming
frequency.
The
lock-on
point
of
the
pulse
with
the
internal
oscillator
is
determined
by
the
front
panel
horizontal
hold
control.
It
is
adjusted
to
stabilize
the
horizontal
sweep.
The
output
from
the
horizontal
processor
is
coupled
through
a
transformer
to
the
horizontal
output
driver.
The
flyback
transformer
is
used
to
develop
the
ramp
voltage
for
the
horizontal
deflection
yoke
of
the
CRT.
This
circuit
also
is
used
to
develop
the
high
voltage
for
the
anode
of
the
CRT.
Page
4.1

VIDEO
INPUT
(TTL)
HIGHLIGHT
INPUT
(TTL)
VERTlCA,L
SYNC
INPUT
(TTL)
HORIZONTAL
SYNC
INPUT
(TTL)
Page
4.2
VERTICAL
OSCILLATOR
HORIZONTAL
SYNC
AMPLIFIER
HIGHLIGHT
DRIVER
VERTICAL
AMPLIFIER
1
HORIZONTAL
PROCESSOR
DC
CONTRAST
AMPLIFIER
1
DC
CONTRAST
AMPLIFIER
2
VERTICAL
AMPLIFIER
2
HORIZONTAL
OUTPUT
DRIVER
VIDEO
OUTPUT
AMPLIFIER
DEFLECTION
YOKE
FLYBACK
TRANSFORMER
B+12.7VDC
120
VAC
Figure
4.1
ZVM-124 Block Diagram
Theory
of
Operation

This
section
provides
you
with
a
detailed
circuit
description
of
the
ZVM-124
video
monitor.
Refer
to
the
schematic
(a
foldout
at
the
end
of
this
section)
while
you
read
the
following
circuit
descriptions.
Power
Supply
The
AC
line
voltage
enters
the
equipment
via
a
special
power
cable
that
is
permanently
attached
to
the
monitor
and
is
designed
to
be
attached
directly
to
the
rear
panel
of
an
IBM
Pc.
The
AC
line
voltage
is
fed
to
the
power
transf
ormer,
TX20
1,
and
the
bridge
diodes
CRX701,
CRX702,
CRX703,
and
CRX704.
Approximately
+17.1
volts
DC
output
is
developed
across
the
bridge
rectifier
and
capacitor
CX707.
Ripple
at
this
point
is
limited
to 1.7
volts
rms
on
the
DC
voltage.
The
+17.1
VDC
is
fed
to
the
regulator
stages
of
the
power
supply
to
produce
the
B+
voltage
of
+12.7
VDC
and
provide
power
to
light
the
power-on
indicator,
LED
CR202.
Regulator
QX703
serves as a
variable
series
element,
thereby
dropping
more
or
less
voltage
from
base
to
collector
in
order
to
maintain
the
output
voltage
at
a
constant
+12.7 volts DC.
As
the
output
voltage
attempts
to
increase
or
decrease
due
to
input
line
voltage
fluctuations
or
load
requirements,
the
voltage
change
will
start
to
appear
at
the
base
of
error
amplifier
Q701
via
the
voltage
divider
network
composed
of
resistors
R704, R706, R707, R708,
and
RX709,
and
capacitor
C709.
Control
RX709
is
used
to
adjust
the
output
voltage
so
that
it
remains
at
+12.7
VDC
even
if
there
are
variations
introduced
into
the
circuit
values
because
of
component
tolerances
or
drift
in
component
values
due
to
age
or
operating
temperature.
Capacitor
C709 is
used
to
couple
the
AC
ripple
to
the
base
of
Q701.
This
voltage
is
compared
against
a
reference
voltage
generated
by
the
,CIRCUIT
DESCRIPTION
zener
diode
CR
706 (+4.7 volts)
and
capacitor
C708.
Any
voltage
difference
will
cause
the
collector
current
to
increase
or
decrease
proportionally.
This
current
is
amplified
by
the
error
amplifier
Q702
and
fed
to
the
regulator
QX703.
If
the
output
voltage
starts
to
increase,
Q701
will
attempt
to
turn
off,
causing
Q702
and
QX703 to
start
to
turn
off.
If
the
output
voltage
starts
to
decrease,
Q701
will
turn
on
"harder"
(the
current
will
increase),
causing
Q702
and
QX703 to
conduct
more,
which
will
raise
the
output
voltage
back
to
normal
(+12.7 volts).
The
regulator
circuit
also is
designed
to
switch
from
a
regulator
to
an
active
filter
at
low
line
voltages.
The
voltage
at
the
collector
of
Q702
is
proportional
to
the
available
input
voltage
to
the
regulator.
When
the
input
voltage
is too
low to
maintain
+12.7 volts
output,
the
voltage
at
the
collector
of
Q702
drops
below
the
zener
diode
(CR
706)
reference
voltage,
causing
diode
CR
705 to
conduct.
This
additional
current,
sinking
through
resistor
R701,
disables
the
zener
diode
reference
voltage,
causing
the
DC
output
voltage
to
drop
and
no
longer
be
regulated
for
DC
variations.
However,
the
AC
reference
remains
in
control;
thus
the
AC
ripple
regulation
continues,
in
effect
providing
an
active
filter
which
suppresses
the
ripple
from
the
bridge
rectifier.
Video and Highlight Driver
Circuitry
The
video
input
signal
is
fed
directly
to
the
base
of
Q205,
the
video
driver
amplifier.
The
highlight
input
signal
is
fed
directly
to
the
base
of
Q204,
the
highlight
driver
amplifier.
These
are
positive
polarity
input
signals
and
may
be
driven
by
TTL-level
circuits.
The
two
input
signals
are
amplified
and
inverted
by
Q205
and
Q204,
respectively,
combined,
and
applied
to
the
junction
of
R209
Page
5.1

and
R2IO
which
are
the
emitter
resistors
for
DC
contrast
amplifiers
Q202 (1)
and
Q203 (2).
R8IS
is
connected
to
the
base
of
Q202 to
provide
an
adjustment
of
the
bias voltage,
which
controls
the
signal
current
through
the
transistor.
Q203 is used as a
current
sink,
supplying
a
constant
voltage
reference
to Q202
through
R209
and
R2IO. When
R8IS
is
rotated
clockwise,
the
bias
of
Q202 will increase,
allowing more
signal
current
to flow
through
the
transistor. Because Q203 is
supplying
a
constant
voltage
reference
to
the
network,
less
current
will
flow
through
Q203.
Any
video
signal
at
the
collector
of
Q203 is passed to
signal
ground
through
capacitor
C2I1.
The
adjustment
range
of
R8lS
will
take
care
of
any
normal
variations
in
the
values
of
the
circuit
components.
Q201,
the
video
output
amplifier,
drives
the
cathode
of
the
CRT
display.
The
combined
video/highlight
signals
are
connected
from
the
collector
of
Q202
directly
to
the
emitter
of
Q201.
The
signal
is
amplified,
but
not
inverted,
by Q201
and
is
applied
directly
to
the
CRT
cathode.
R838,
the
black
level
control,
is used to
adjust
the
raster
intensity
to
just
below
the
point
of
visibility.
The
control
supplies
the
control
voltage to
grid
1
of
the
CRT.
The
+24
and
-40 VDC
are
obtained
from
the
flyback
transformer
in
the
horizontal
output
circuit.
Horizontal Circuitry
The
horizontal
processor is
an
integrated
circuit
(ICSOI)
that
contains
a phase detector,
an
oscillator, a
regulator,
and
a
predriver.
The
horizontal
synchronization
pulse
from
the
computer
is
amplified
and
inverted
by Q802.
It
is
coupled
through
CS02
to
pin
3
of
the
horizontal
processor,
the
phase detector.
The
phase
detector
consists
of
a
differential
amplifier
and
a
gated
current
source,
the
inverted
horizontal
sync pulse.
The
current
division
between
the
two
transistors
of
the
differential
amplifier
is
determined
by
the
phase
relationship
of
the
sync pulse
and
sawtooth
waveform
at
pin
4
of
ICS01.
The
sawtooth
waveform
is
derived
from
the
negative
horizontal
flyback
pulse coupled
Page
?2
from
one
of
the
outputs
of
transformer
TXS02.
When
the
sync
and
sawtooth
signals
are
in
phase,
the
current
division
between
the
two
transistors
in
the
differential
amplifier
will be
equa1. When
there
is a
phase
difference,
the
current
will
either
flow
into
or
out
of
pin
S
of
ICSO
1.
This
pin
is
connected
by a low-pass
filter
to
pin
7
of
ICSOI,
the
control
point
for
the
oscillator.
This
current
controls
the
oscillator.
The
oscillator,
an
RC
type,
is
controlled
by
the
current
applied
to
pin
7
of
ICSOl.
The
timing
capacitor
is
charged
up
by
an
external
resistor to a
trip
voltage set
in
the
integrated
circuit.
When
the
trip
voltage is reached,
the
capacitor
is
discharged
to a new
trip
value.
This
process is
repeated,
producing
a
sawtooth
waveform.
The
output
(pin
S
of
ICSOI)
of
the
phase
detector
controls
the
oscillator
through
RSIO
to
pin
7
of
ICS01.
The
horizontal
hold
control
RSI9
is
connected
to
pin
7
of
ICSO
l.
The
two
resistors, RSOS
and
RS18
in
the
horizontal
hold
circuit,
center
the
control's
range.
An
internal
diode
in
series
with
the
hold
control
is used
for
oscillator
temperature
compensation.
The
voltage set by
the
regulator
in
ICSOI
is
between 8
and
9 volts.
The
regulator
is
temperature
compensated
internally
by two
high
current
diodes
in
series
with
a
zener
diode
via
pin
6
of
ICS01.
The
zener
current
is
determined
by
an
external
resistor
RS28,
which
is
connected
to +12.7 VDC.
The
predriver
in
ICSOI is composed
of
a
four-
transistor
circuit
which
receives
the
sawtooth
waveform
formed
at
pin
7
of
ICS01.
It
produces a
variable
duty
cycle
waveform
at
pin
1.
This
output
is used to
drive
the
horizontal
driver
QS01.
The
period
of
the
output
waveform
is
determined
by
the
bias
voltage
on
pin
8
of
ICSO
1.
This
voltage is
derived
from
a series
of
clipping
resistors
which
match
the
integrated
circuit
to
the
video monitor.
The
output
of
horizontal
processor (ICS01) is
fed
to
the
horizontal
driver
QS01.
Transformer
TSOI
couples
the
signal
from
the
horizontal
driver
to
the
horizontal
output
transistor
QXS02.
Resistor
RSZ2
and
capacitor
CSII
are
used to
prevent
transformer
ringing.
Detailed
Circuit
Description

Transistor
QX502
functions
as
an
electronic
switch,
which
is
turned
on
for
approximately
60 to 70
percent
of
the
horizontal
scan
period.
Capacitors
C516
and
C520
provide
a
pseudo
B+
voltage
for
the
horizontal
deflection
yoke
TX202B. When
QX502
is on,
current
flows
out
of
C516jC520,
through
TX202B,
LX505A,
LX508,
LX503,
and
QX502
to
ground.
This
action
produces
the
right
side
of
the
scan.
Coil
LX503
provides
left
to
right
linearity.
Transformer
LX505
sets
the
horizontal
scan
width.
Thc
value
of
C520
determines
the
shape
of
the
parabolic
waveform
on
the
pseudo
B+
voltage
which
controls
the
center
to
edge
of
scan
linearity.
A
network,
composed
of
CR510
and
R531,
provides
suppression
of
spurious
ringing
(a
cause
of
black
vertical
lines
that
sometimes
appear
at
the
left
side
of
the
raster
).
When
QX502
turns
off,
the
resonant
circuit
consisting
of
CX514
and
LX503,
LX505,
and
TX202B,
continues
to
ring
for
one-half
cycle
equal
to
the
LC
time
constant
of
the
resonant
circuit
CX514
and
LX505.
This
is
the
retrace
pulse
that
moves
the
scanning
beam
from
the
right
to
the
left
side
of
the
CRT
and
also
produces
a
high
amplitude
pulse
for
use
in
developing
the
auxiliary
power
supplies.
The
fly
back
transformer,
TX502,
steps
up
the
pulse
to
develop
the
13
KY
high
voltage
used
by
the
CR
T
anode.
TX502
also
inverts
and
steps
down
the
high
voltage
pulse.
The
pulse
is
rectified
by
CR504
to
provide
the
video
B+
voltage
and
is
clamped
by
CR509
and
C525 to
provide
a
negative
supply
voltage
for
the
CR
T.
The
pulse
is
also
rectified
by
CR506
to
provide
the
B+
focus
voltage
for
the
CRT.
Diode
CR505
and
capacitor
C522 also
rectify
the
pulse
to
provide
the
B+
voltage
for
the
black
level
control.
At
the
end
of
the
retrace,
the
sine
wave
goes
negative,
biasing
the
damper
diode
CR503
on.
Current
flowing
through
the
yoke
circuit
into
the
damper
diode
provides
reference
point
for
the
left
side
of
the
raster
screen.
The
above
horizontal
output
cycle
is
then
repeated.
The
+
12
volts
DC
for
the
horizon
tal
scan
is
fed
to
diodes
CR507
and
CR508
via
a
parasitic
suppressor
choke,
LX504.
The
diodes
are
tied
to a
tap
on
TX502
where
transformer
action
increases
the
voltage
to
+24
volts
and
provide
the
pseudo
B+
voltage
necessary
for
the
vertical
deflection
circuits.
Detailed
Circuit
Description
The
posItIve
pulse
from
QX502
saturates
the
flyback
transformer
TX502
and
charges
C5l6
and
C520
through
the
width
transformer
LX505
and
horizontal
deflection
yoke
TX202B. When
QX502
turns
off,
the
magnetic
field
of
TX502
collapses,
generating
the
acceleration
voltage
need
by
the
CRT
through
an
internal
rectifier
diode.
Diode
CR506
rectifies
the
focus
voltage,
charging
C205 to a
static
level.
Diode
CR502
and
CX514
form
a
damper
network
to
eliminate
the
ringing
effect
of
flyback
transformer
TX502.
The
width
transformer
LX505
and
linearity
coil
LX503
modify
the
sawtooth
waveform
generated
by
TX502
to
provide
a
linear
horizontal
scan.
Vertical
Sweep
Circuit
The
vertical
sweep
circuit
is a
DC-coupled,
ramp-genera
ting
oscillator
circuit.
In
general,
the
vertical
sync
signal
is
coupled
through
C601,
R602, R603,
and
C606 to
the
base
of
the
vertical
oscillator,
Q601.
The
oscillator
output
is
fed
to
the
base
of
differential
amplifier
Q602.
The
difference
signal
is
applied
to
vertical
amplifier
driver
Q603,
which
drives
the
complimentary
push-
pull
class B
amplifier,
composed
of
transistors
Q604
and
Q606.
Transistor
Q607
provides
vertical
blanking
for
the
sweep
circuit
output.
The
output
from
the
emitters
of
vertical
output
stages,
Q604
and
Q606,
are
fed
back
to
oscillator
Q60I
through
resistor
R618
and
capacitor
C613.
This
differentiated,
positive-
going
flyback
pulse
from
the
Q604
and
Q606
charges
capacitors
C606
and
C608
through
Q601.
The
capacitors
discharge
through
their
respective
resistor
networks.
Capacitor
C606
discharges
during
the
trace
interval
to
0.6
volts
below
the
emitter
voltage
of
Q601.
At
this
point,
Q601
conducts
and
turns
off
the
amplifier
stages.
This
causes
the
yoke
voltage
to
fly
up
and
repeat
the
cycle.
The
presence
of
a
vertical
sync
signal
on
the
base
of
Q60I
causes
it
to
start
conducting
just
before
the
voltage
on
C606
discharges
to 0.6
volts
below
the
emitter
voltage
of
Q601.
This
synchronizes
the
oscillator
with
the
vertical
sync
signal.
Page 5.3
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Figure
5.1
Schematic

Capacitor
C608
discharges
in
a
linear
manner
through
its
resistor
network
to
the
yoke
current-sensing
resistor
R624.
Here,
the
ramp
voltage
appears
at
the
same
amplitude
as
the
ramp
voltage
across C608. Because a
constant
voltage
appears
across
the
discharge
resistor
R613,
it
maintains
a
constant
discharge
current
from
C608.
Capacitor
C608
provides,
to
the
base
of
Q602, a
linear,
negative-going
ramp
voltage
of
an
average
DC
value,
which
is
established
by
R608
and
R609.
The
signal
to
the
emitter
of
the
differential
amplifier
Q602
comes
from
the
yoke
return
circuit.
The
ramp
voltage
across R624 receives
an
inverse
S-correction
signal
to
produce
a
linear
display
on
the
CRT.
The
correction
signal
is
injected
through
capacitor
C609
and
is
derived
through
the
shaping
network
composed
of
resistors
R620
and
R621.
This
adds
to
the
ramp-plus-S-correction
signal
appearing
across
R624 to
produce
a
linear
ramp
at
the
emitter
of
Q602.
This
linear
ramp
is
compared
by
Q602 to
the
linear
ramp
across C608.
The
difference
between
the
two
ramps
is
coupled
to
the
succeeding
amplifier
stages
which
restores
the
yoke
current
to
the
desired
levels
for
producing
a
linear
display
on
the
CRT.
Schematic
In
some
instances,
redundant
circuitry
is
incorpora
ted
for
additional
circuit
protection
and
X-radiation
safety.
Special
circuits
are
also
used
to
prevent
shock
and
fire
hazard.
The
letter
X
in
the
schematic
(a
foldout
from
this
section),
parts
list
(see
Section
9),
and
component
location
illustration
(Figure
9.2
in
Section
9),
designates
special
critical
safety
components.
These
should
be
replaced
only
with
types
that
are
identical
to those
in
the
parts
list
and
on
the
schematic.
All
areas
of
the
schematic
that
contain
critical
circuit
components
are
outlined
using
a "dot
and
dash" line.
The
schematic
may
occasionally
differ
from
the
actual
circuit
used.
This
way,
implementation
of
the
latest
safety
and
performance
improvement
changes
into
the
equipment
is
not
delayed
until
new
service
literature
is
printed.
Page
5.4
NOTE:
When
servicing
this
equipment,
under
no
circumstances
should
the
original
design be
modified
or
altered
without
permission
of
Zenith
Electronics
Corporation.
Detailed
Circuit
Description

585-77
SERVICE
MANUAL
Monochrome Video Monitors
ZVl\1-124
and
ZVl\1-124-E
7'''I'H
I
data
systems
860-65

This
section
provides
instructions
to
disassemble
the
ZVM-124
video
monitor.
WARNING: Be
sure
the
signal
cable
and
power
cord
are
unplugged
from
the
computer
or
other
signal
and
power
sources
before
disassembling
this
monitor.
Normally,
the
disassembly
sequence
will be:
1.
Remove
the
back
cover.
2.
Remove
the
power
transformer
assembly.
a.
Remove
the
fuse
board.
3.
Remove
the
CRT
socket
board.
a.
Remove
the
cathode-ray
tube.
4.
Remove
the
main
circuit
board.
5.
Remove
the
power
switch
assembly.
6.
Remove
the
control
panel
assembly.
Note,
however,
that
some
of
the
assemblies
can
be
removed
independently
of
the
others; see
each
procedure.
D
Figure
6.1
Back Cover Removal
DISASSEMBL
Y
Back Cover Removal
1.
Refer
to
Figure
6.1
and
position
the
monitor
as shown.
Remove
the
three
8-18 x
.625" screws
at
A
from
the
back
top
and
rear
of
the
cabinet.
2.
Remove
the
two 8-18 x .625"
screws
at
B
from
the
rear
bottom
of
the
cabinet.
3.
Remove
the
6-20 x .500"
screw
at
C
that
secures
the
width
control
panel
to
the
back
cover.
4.
Turn
and
slide
the
width
control
board
and
panel
through
the
cutout
in
the
back
cover
into
the
monitor.
5.
Carefully
remove
the
back
cover
from
the
cabinet.
Power
Transformer
Assembly
Removal
1.
Remove
the
back
cover.
2.
Refer
to
Figure
6.2
and
remove
the
two
8-
18
x .625"
hex
head
screws
at
Q
that
secure
the
power
transformer
assembly
to
the
bottom
of
the
cabinet;
then
remove
the
assembly
from
the
cabinet.
NOTE:
If
the
power
transformer
is to be
replaced,
then
proceed
to
step
3.
Figure
6.2
Transformer Removal
Page 6.1

3.
Refer
to
Figure
6.3
and
remove
the
two
6-
20 x .312" screws
at
R
that
secur.e
the
cover
to
the
transformer;
then
remove
the
cover.
Figure
6.3
Transformer Disassembly
4.
Refer
to
Figure
6.4
and
unsolder
transformer
leads
A, B,
C,
and
D
from
fuse
board.
NOTE:
If
you
are
servicing
a 220-volt
monitor,
unsolder
leads
A
and
J,
instead
of
those
indicated
previously
in
this
step.
Figure
6.4
Fuse Board
5.
Refer
to
Figure
6.5
and
unsolder
transformer
leads
E
and
F
from
the
main
board.
6.
Refer
to
Figure
6.3
and
remove
the
two
8-
18
x 1.25"
transformer
screws
at
S; remove
the
transformer.
Page
6.2
Figure
6.5
Main Board
Fuse Board Removal
1.
Remove
the
back
cover
and
power
transformer
assembly.
2.
Refer
to
Figure
6.6
and
remove
the
8-18 x
.312"
hex
head
screw
at
H
that
secures
the
board
to
the
bracket;
then
remove
the
fuse
board.
3.
If
the
board
is
being
replaced,
prepare
a
chart,
showing
all
connections,
similar
to
Figure
2.3
and
Figure
2.7
in
Section
2.
4.
Once
the
chart
is
prepared,
unsolder
the
various
connections
and
remove
the
board.
CRT
Socket
Board Removal
CAUTION:
The
CRT
socket
board
plugs onto
the
pins
on
the
neck
of
the
cathode-ray
tube.
Use
extreme
care
when
you
remove
or
replace
this
board
to a
void
damaging
the
pins
on
the
cathode-ray
tube.
1.
Remove
the
back
cover.
2.
Refer
to
Figure
6.7
and
carefully
unplug
the
CRT
socket
board
from
the
pins
on
the
neck
of
the
cathode-ray
tube.
Disassembly
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