Zimmer HF150-003 User guide

www.zimmer-group.de
INSTALLATION
AND OPERATING
INSTRUCTION
HF150-003
Motor spindle
DDOC00746
THE KNOW-HOW FACTORY

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
2
EN / 2020-10-22DDOC00746 / -
Article number: HF150-003
Date of issue: 2020-10-22
Index: -
Most recent index date: -
Document language: EN
Foreword
Dear Customer,
Thank you for the condence you have placed in us by selecting our motor spindle.
Our motor spindle represents the current state of technology in terms of development and design.
In order to utilize the full performance capability of this motor spindle and maintain it in a state of constant readiness and
e󹱺ciency, operating personnel require in-depth training from our experts.
These installation and operating instructions are a constituent part of the operating instructions of the machine in which this
incomplete machine is installed and shall be kept available for operating personnel to use at all times in accordance with
the Machinery Directive.
For this reason, always keep the installation and operating instructions along with the operating manual at an accessible
work post near the machine.
Name and address of the manufacturer:
Zimmer GmbH
 Im Salmenkopf 5, 77866 Rheinau, Germany
 [phone]
 [phone]
 [e-mail]
 www.zimmer-group.com
For any follow-on orders, please contact Zimmer Customer Service.

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
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Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 2020-10-22DDOC00746 / -
Glossary
Abbreviation Explanation
HTS Hollow taper shank
MSDS Material safety datasheets
PTC Positive temperature coe󹱺cient/thermistor
SBT Silicon-based thermistor
MQL Minimum quantity lubrication
MQCL Minimum quantity cooling lubrication
►Handling instructions
ÖConsequences or additional information of an instruction
• Bulleted list 1
–Bulleted list 2

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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EN / 2020-10-22DDOC00746 / -
Content
1 Supporting documents ......................................................................................................................................................... 6
2 Notices and graphics in the installation and operating instructions ................................................................................. 6
2.1 Hazard levels of warning notices ...............................................................................................................................................................................6
3 Handling/Transport/Scope of delivery................................................................................................................................ 7
3.1 Handling .......................................................................................................................................................................................................................7
3.2 Transportation data .....................................................................................................................................................................................................7
3.3 Scope of delivery .........................................................................................................................................................................................................7
4 Safety notes ........................................................................................................................................................................... 8
5 Proper use ............................................................................................................................................................................. 9
6 Personnel qualication ......................................................................................................................................................... 9
7 Product description ............................................................................................................................................................10
7.1 Type plate ...................................................................................................................................................................................................................10
7.2 Functional description ..............................................................................................................................................................................................10
7.3 Design of the motor spindle .....................................................................................................................................................................................11
8 Technical data .....................................................................................................................................................................12
8.1 Motor ..........................................................................................................................................................................................................................12
8.2 Clamping state ...........................................................................................................................................................................................................12
8.3 Standstill monitoring .................................................................................................................................................................................................12
8.4 Use of thermistors .....................................................................................................................................................................................................12
8.5 Rotary encoder ..........................................................................................................................................................................................................13
9 Installation ............................................................................................................................................................................14
9.1 Safety notes ...............................................................................................................................................................................................................14
9.2 General installation information ...............................................................................................................................................................................15
9.3 Installing the motor spindle ......................................................................................................................................................................................15
9.4 Installing the attachment part ...................................................................................................................................................................................16
9.5 Installing the power supply .......................................................................................................................................................................................17
9.6 Installing the electrical connections ........................................................................................................................................................................18
9.7 Installing the uid connections ................................................................................................................................................................................19
9.8 Installing the cooling system ....................................................................................................................................................................................19
9.8.1 Cooling duct connections ..........................................................................................................................................................................21
9.8.2 Requirements for the screw-on surface ....................................................................................................................................................21
9.8.3 Cooling unit .................................................................................................................................................................................................21
9.8.4 Requirements for the cooling circuit .........................................................................................................................................................21
9.9 Tool holder .................................................................................................................................................................................................................22
10 Commissioning ...................................................................................................................................................................23
10.1 Safety notes ...............................................................................................................................................................................................................23
10.2 Checking operational readiness ..............................................................................................................................................................................24
10.3 Tool interface (setting dimensions/clamping force) ...............................................................................................................................................25
10.3.1 Checking the clamping force ....................................................................................................................................................................26
10.4 Checking the tool interface (analog sensor and switching states) ........................................................................................................................26
10.5 Commissioning the cooling circuit ..........................................................................................................................................................................27
10.6 Thermistors ................................................................................................................................................................................................................27
10.6.1 PTC130 thermistor ......................................................................................................................................................................................27
10.6.2 PT1000 thermistor.......................................................................................................................................................................................27
10.7 Grease distribution ....................................................................................................................................................................................................28
11 Operation .............................................................................................................................................................................28
11.1 Safety notes ...............................................................................................................................................................................................................28
11.2 Warm-up cycle at the start of work ..........................................................................................................................................................................29

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
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Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 2020-10-22DDOC00746 / -
11.3 Operating temperatures ............................................................................................................................................................................................29
11.4 Preparing for operation .............................................................................................................................................................................................30
11.4.1 Machining tools ...........................................................................................................................................................................................30
11.4.2 Tool data ......................................................................................................................................................................................................30
11.4.3 Feed rate ......................................................................................................................................................................................................30
11.4.4 Angular acceleration ...................................................................................................................................................................................30
11.5 Removing from operation .........................................................................................................................................................................................30
12 Maintenance ........................................................................................................................................................................ 31
12.1 Safety note .................................................................................................................................................................................................................31
12.2 Cleaning agents .........................................................................................................................................................................................................32
12.3 Denitions of maintenance work ..............................................................................................................................................................................32
12.3.1 Visual inspection of the motor spindle ......................................................................................................................................................32
12.3.2 Inspection of the motor spindle .................................................................................................................................................................32
12.3.3 Maintenance of the motor spindle .............................................................................................................................................................32
12.3.4 Overhaul of the motor spindle ....................................................................................................................................................................32
12.4 Maintenance plan ......................................................................................................................................................................................................33
13 Disassembly for decommissioning .................................................................................................................................... 34
14 Decommissioning and disposal ......................................................................................................................................... 34
15 Cleaning/preservation ........................................................................................................................................................ 34
16 Storage .................................................................................................................................................................................35
17 Recommissioning ............................................................................................................................................................... 35
18 Provision of spare parts ...................................................................................................................................................... 35
19 Troubleshooting .................................................................................................................................................................. 36
20 Appendix ..............................................................................................................................................................................37
21 RoHS declaration ................................................................................................................................................................ 38
22 REACH declaration ............................................................................................................................................................. 38
23 Declaration of Incorporation .............................................................................................................................................. 39
24 Declaration of conformity ................................................................................................................................................... 40

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
6
EN / 2020-10-22DDOC00746 / -
1 Supporting documents
NOTICE
Read through the installation and operating instructions carefully before installing the product!
The installation and operating instructions contain important notes for your personal safety. They must be read
and understood by all persons who work with or handle the product during any phase
of the product life cycle.
The documents listed below are available for download on our website www.zimmer-group.com
. Only those documents currently available on the website are valid.
• Drawing
• Specication
• CAD data
• General Terms and Conditions of Business with specications for the warranty entitlement
2 Notices and graphics in the installation and operating instructions
The individual hazard levels, notices and warnings are marked with signal words.
2.1 Hazard levels of warning notices
DANGER
This notice warns of an imminent danger to the life and health of people. Ignoring these notices can result in
serious injury or death!
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
WARNING
This notice warns of a situation that is potentially hazardous to personal health. Ignoring these notices can result
in serious injury or damage to health.
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
CAUTION
This notice warns of a situation that is potentially hazardous for personnel or that may result in material or
environmental damage. Ignoring these notices may result in slight, temporary injuries or damage to the product
or to the environment.
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
NOTICE
General notices contain usage tips and valuable information, but no warnings of dangers to health.
INFORMATION
This category contains useful tips for handling the product e󹱺ciently. Failure to observe will not lead to damage
to the product. This information does not include any information relevant to health and workplace safety.

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
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Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 2020-10-22DDOC00746 / -
3 Handling/Transport/Scope of delivery
3.1 Handling
DANGER
Injuries from suspended loads
Improper handling of suspended loads will cause serious injury or death!
Observe the following points:
ÖUse suitable hoisting devices.
ÖWear appropriate personal protective equipment.
ÖAlways keep an adequate safety distance from suspended loads.
ÖNever walk underneath a suspended load.
CAUTION
Material damage if unsuitable hoisting devices and attachment equipment are used
Unsuitable hoisting devices or attachment equipment may damage the product.
ÖDo not use any chains or steel cables.
ÖUse only tested lifting belts with su󹱺cient load capacity.
3.2 Transportation data
CAUTION:
Improper transportation
Improper handling of the transportation box will cause transport damage to the motor spindle!
ÖDo not tilt the transportation box.
ÖAvoid powerful vibrations and impacts.
NOTICE:
Transportation temperature
During transport of the motor spindle, the temperature must not exceed or fall below the following range:
• - 10 °C
• +60 °C
The motor spindle is always delivered in a reusable transportation box.
Remove the packaging of the motor spindle only to the extent necessary for internal forwarding.
3.3 Scope of delivery
• Motor spindle
• Installation and operating instructions
• Maintenance plan (constituent part of the installation and operating instructions)
• Transportation box
• Supporting documents (see Section “20 Appendix”)

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
8
EN / 2020-10-22DDOC00746 / -
4 Safety notes
CAUTION:
Risk of injury in the event of improper installation, commissioning or maintenance and improper use
Non-compliance may result in severe injuries!
Installation, commissioning, maintenance and repairs may only be performed by qualied specialists in
accordance with these installation and operating instructions.
The motor spindle is state-of-the-art. It is installed on industrial machines and is used to hold tools. The following
are examples of situations in which the motor spindle may pose a hazard:
• It is not properly installed or maintained
• It is not used for its intended purpose
• Local regulations (legislation, ordinances, guidelines), such as the EC Machinery Directive, accident
prevention regulations and the installation and operating instructions, are not observed.
The motor spindle may be used only as intended and in accordance with the technical data. Zimmer GmbH shall
accept no liability for any damage caused by improper use.
Any use other than the intended use requires written approval from Zimmer GmbH.
Make sure that the power supply is disconnected before you install, retool or maintain the motor spindle.
Zimmer GmbH recommends performing maintenance tasks, renovation work or attachment work outside of the
machine's danger zone when possible.
When commissioning or testing, make sure that the motor spindle cannot be actuated by mistake.
Modications to the motor spindle, such as adding drilled holes or threads, may be made only with prior
approval from Zimmer GmbH.
The specied maintenance intervals are to be observed; also refer to the "Maintenance" section. When the
motor spindle is used under extreme conditions, the maintenance interval must be adapted.
Use of the motor spindle under extreme conditions, such as aggressive liquids and abrasive dust, is subject to
prior approval from Zimmer GmbH.
Do not reach into the operating range of the motor spindle!
Notes and handling regulations for electrostatically sensitive components
Electrostatically sensitive components are individual components, integrated circuits or assemblies that can be
damaged by electrostatic elds or electrostatic discharge.
ÖWhen handling electrostatic components, make sure that personnel, the work area and the packaging are all
fully grounded!
ÖElectronic components may be touched by personnel only in appropriately identied areas with conductive
ooring and only if:
• These persons are grounded by means of special bracelets.
• These persons wear shoes that are suitable and approved for discharging electrostatic charges.
ÖElectronic assemblies must not be brought into contact with plastics and parts of clothing that contain
plastic.
ÖElectronic assemblies may only be placed on conductive underlays.
ÖElectronic assemblies must not be installed in the vicinity of data back-up devices or monitors (monitor
distance > 100 mm).
ÖMeasurements may be performed on electronic assemblies only if:
• The measuring instrument is grounded (e.g. via a ground conductor)
• The measuring head is momentarily discharged before measuring with a oating measuring instrument.

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
9
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 2020-10-22DDOC00746 / -
5 Proper use
NOTICE:
The motor spindle is to be used only in its original state with its original accessories, without any unauthorized
changes and within the scope of its dened parameters for use.
Zimmer GmbH shall accept no liability for any damage caused by improper use.
The motor spindle is designed for installation in machines with separating safety equipment in accordance with EN ISO
14119 and for the following production methods:
• Machining with geometrically dened cuts/dry machining (DIN 8589-0) for non-abrasive materials.
• Drilling, counterboring, reaming (DIN 8589-2)
• Milling (DIN 8589-3)
• Grinding (DIN 8589-0)
The motor spindle is used to hold and drive cutting tools.
Permitted materials:
• Wood
• Plastics
• Light metals, non-ferrous metals or comparable materials
Any other or more extensive use is improper. Zimmer GmbH accepts no liability for any damage resulting from improper
use. The operator/user bears sole responsibility.
6 Personnel qualication
DANGER:
Intervention is not permitted and can lead to serious injuries!
ÖWarranty and disclaimer
Installation, commissioning and maintenance may only be performed by qualied personnel.
These personnel must have read and understood the installation and operating instructions in full.

INSTALLATION AND OPERATING INSTRUCTIONS: Motor spindle, HF150-003 series
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
10
EN / 2020-10-22DDOC00746 / -
7 Product description
7.1 Type plate
A type plate is attached to the housing of the motor spindle.
The article number and the serial number are shown on the type
plate.
►The serial number should be assigned to the project.
ÖArticle number: am
ÖSerial number: an
ÖInterface ao
ÖMaximum speed: ap
XXX
XXX
am
an
XXX
XXX
ao
ap
7.2 Functional description
The product is directly driven by a three-phase motor.
The product is operated by means of a frequency converter. An inductive proximity switch is installed for speed sensor
monitoring and standstill monitoring (optional: a sin/cos 1Vss). The heat created by the motor must be discharged by a
suitable cooling system. The product features corresponding internal cooling ducts.
The loosening unit is designed for automatic tool exchange and has an inductive analog sensor with corresponding
evaluation electronics for monitoring.
A high-resolution rotary encoder can be installed as an option for speed control/standstill monitoring (Lenord + Bauer).