A.T.I.B. INTEGRAL SIDESHIFT 122 Instruction manual

atib.com I-D02-01-43 –Rev.2
INSTRUCTIONS
MANUAL FOR USE
INTEGRAL SIDESHIFT TYPE 122

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INDEX
INTEGRAL SIDESHIFT TYPE 122
INDEX ......................................................................................................................................................1
1SAFETY RULES ...............................................................................................................................2
2INTRODUCTION ...............................................................................................................................3
2.1 Use and upkeep of this manual .........................................................................................3
2.2 Description of equipment...................................................................................................4
3INSTALLATION ................................................................................................................................8
3.1 Installation ...........................................................................................................................9
3.1.1 Installation the attachment without welded brackets................................................ 9
3.1.2 Installation the attachment with welded brackets ....................................................15
4USE RULES....................................................................................................................................17
5PERIODIC MAINTENANCE............................................................................................................20
5.1 Maintenance every 100 hours ..........................................................................................20
5.2 Maintenance every 300 hours ..........................................................................................20
5.3Maintenance every 1000 hours ........................................................................................21
5.4 Maintenance every 2000 hours ........................................................................................21
6DISASSEMBLY PROCEDURE.......................................................................................................22
6.1 Cylinder removal...............................................................................................................22
7BREAKDOWNS AND SOLUTIONS................................................................................................24
7.1 Breakdowns and solutions...............................................................................................24
7.2 Lubricate............................................................................................................................25
WARNING
READ THIS MANUAL VERY CAREFULLY BEFORE STARTING-UP THE MACHINE.

1SAFETY RULES
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1SAFETY RULES
Don’t carry passengers
Don’t cross the mast
Don’t pass under the load
Swing
UP
March
75mm

2INTRODUCTION
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2INTRODUCTION
2.1 Use and upkeep of this manual
This “User Manual” (hereinafter referred to as Manual) is supplied together with the A.T.I.B. –
INTEGRAL SIDESHIFT TYPE 122 pursuant the CE DIRECTIVE 2006/42/CE date 17/05/2006
and amendments.
The information contained here are imperative for the correct use of the attachment and must
be known by the personnel who install, use, maintain and repair it.
This manual must be considered integral part of the attachment and must be kept as long as the
attachment is in use on any machine in an accessible place, protected, dry and available for
immediate consultation.
Should this manual be lost, the operator can apply for the supply of further copies from the
manufacturer.
The manufacturer is not liable in cases of:
- Improper use of the attachment;
- Use by untrained personnel;
- Use contrary to current national and international laws;
- Lack of recommended maintenance;
- Non authorised modifications and repairs;
- Use of non original spare parts or parts for other models;
- Failure to adhere, either totally or partially, to these instructions;
- Exceptional circumstances.
The manufacturer reserves the right to modify this Manual without notice and without
the obligation to update the copies previously distributed.
The Nominal Capacity of the forklift / Equipment combination is established by the
original manufacturer of the forklift and may be lower than that indicated on the
identification plate.
Consult the plate of the forklift (Directive 2006/42 / EC)

2INTRODUCTION
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2.2 Description of equipment
All the A.T.I.B. –INTEGRAL SIDESHIFT TYPE 122 are identified by means of a sticky
identification label (

2INTRODUCTION
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Tab 1) position of identification label on equipment (Picture 1), always refer to serial number.
1. TTYPE
8. NOMINAL CAPACITY
kg/mm
11. MAX. TORQUE
daN m
2. CODE
9. CLAMPING CAPACITY
kg/mm
3. SERIAL N°
4. YEAR OF MANUFACTURE
10. MAX. OPERATING
PRESSURE
bar
A.T.I.B. S.r.l.
Via Quinzanese snc,
25020 Dello (BS) - ITALIA
+39 030/9771711
[email protected] - atib.com
5. WEIGHT
6. THICKNESS
WARNING: RESPECT THE RATED
CAPACITY OF TRUCK AND ATTACHMENT
COMBINED
7. CENTER OF GRAVITY
Tab 1
1. TYPE
It identifies the model of the equipment as shown in the catalogue.
Picture 1
POSITION LABEL

2INTRODUCTION
Pag. 6 di 26
2. CODE
It identifies the equipment order code.
3. SERIAL N°
It progressively identifies the individual equipment.
The series number has been stamped should the tag go missing or be damaged. Always refer
to the series number for any kind of information.
4. YEAR OF COSTRUCTION
It indicates the year of construction.
5. WEIGHT
It indicates the Q weight of the equipment in kg.
6. THICKNESS
It indicates the thickness of the equipment in mm.
7. CENTRE OF GRAVITY
It indicates the distance in mm of the equipment CG center of gravity from the fork holding
plate table.
8. NOMINAL CAPACITY
It indicates the maximum P load applicable to the hoisting equipment and the maximum CC
barycentric distance of the load itself.
9. CLAMPING CAPACITY
It indicates the maximum load that can be lifted by clamping.
10. MAX OPERATING PRESSURE
It indicates the maximum pressure applicable to the equipment.
11. MAX COUPLE
Not applicable to this equipment.
The A.T.I.B. - INTEGRAL SIDESHIFT TYPE 122 was planned and built to to perform the function
of fork holder plate and allow the translation of load lifting and transport groups used by
forklifts.

2INTRODUCTION
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This equipment must be installed directly on the forklift mast, and connected to the distributor
by means of a hydraulic circuit; the attachments must then be applied to it (forks, clamps ecc.).
The sideshifting movement through cylinder hydraulic actioning.
The coupling components of the fork holding plate are manufactured in compliance with the
ISO 2328 norm.
Two construction solutions are proposed for coupling with the mast:
1. Attachment with welded brackets (design and structural dimensioning charged to the
customer).
2. Attachments without brackets (design, structural dimensioning and welding charged to the
customer).

3INSTALLATION
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3INSTALLATION
Verify the nominal capacity of equipment
To check the nominal capacity of equipment, consult the identification label
Tab 1 a pag.5)
Check operating pressure and flow rate of oil
A.T.I.B. advises to respect the hydraulic flow rates and operating pressures shown in Tab 2, in
order to optimize the operation of the equipment and avoid problems during the work or
commissioning phases. The values are indicative and may vary depending on the equipment.
ISO 2328
PORTATA (l/mm)
Max. operating
pressure (Bar)
Min.
Max.
recommended
122 ISO II
5
15
10
200
122 ISO III
10
20
15
200
122 ISO IV
12
25
18
200
Tab 2
WARNING
Make sure that the operator of the forklift is aware of the maximum capacity of the
attachments, so as NOT to pose a danger to himself and to the people who work in his
vicinity.
WARNING
RESPECT THE MAXIMUM WORKING PRESSURES INDICATED

3INSTALLATION
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3.1 Installation
3.1.1 Installation the attachment without welded brackets
1. Before installation, verify the condition of the fork carriage,
ensuring that it is not deformed.
2. Also make sure that the profiles of the fork holding plate are not deformed, in order to allow
a good coupling with the equipment.
3. Check the condition of the pipes, replacing those that are in bad condition.
4. Remove the lower hook A(Picture 2).
WITHOUT BRACKET
Picture 2