ABACO MACHINES S1 Operator's manual

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Abaco Site Saw Mod S1
Instruction Manual and Safety Instructions
READ THIS MANUAL BEFORE USING THE SAW.
Contents:
Safety pg. 3
Product Specifications pg. 8
Unpacking and Assembly pg. 14
Operation pg. 18
Clean Up pg. 21
Maintenance pg. 21
Troubleshooting pg. 22

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1. Safety
READ AND UNDERSTAND ALL OF THE OPERATING
INSTRUCTIONS, SAFETY PRECAUTIONS AND WARNINGS
IN THE INSTRUCTION MANUAL BEFORE OPERATING OR
MAINTAINING THIS SAW.
Most accidents that result from the operation and maintenance of Wet Saws are
caused by the failure to observe basic safety rules or precautions. An accident can
often be avoided by recognizing a potentially hazardous situation before it occurs
and by observing appropriate safety procedures.
Safety messages inform the user about potential hazards that could lead to
injury, death and/or equipment damage. Each safety message will be preceded
by one of the following (3) three words that identify the severity of the message.
Definitions of Signal Words
DANGER Not following instructions WILL lead to DEATH or SERIOUS INJURY.
WARNING Not following instructions COULD lead to DEATH or SERIOUS INJURY.
CAUTION Not following instructions CAN lead to injury.
Damage Prevention and Important Messages:
A Damage Prevention Message is used to inform the user of important
information and/or instructions that could lead to equipment or other property
damage if not followed. Information Messages convey information that pertains to
the equipment being used. Each message will be preceded by the word NOTE, as
in the example below.
Note:
Equipment and/or property damage may result if these instructions are not
followed.

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Important Safety Precautions:
Read all Instructions before use.
Always wear eye protection.
•When operating the Saw, always wear eye protection, and make sure
others in the work area wear eye protection, too.
Wear a dust mask.
•A face dust mask or respirator should be worn if the cutting operation
is dusty.
Always wear ear protection.
Always wear ear protection to protect your ears from loud noise.
Keep guards in place.
•In order to prevent injury, keep guards in place and in working order
at all times.
Keep work area clean.
•Cluttered areas invite injuries. Clear all work areas of unnecessary
tools, debris, etc.
Do not use in dangerous environments.
•Do not use the Saw in wet locations or expose it to rain. Always ensure
that the work area has plenty of light.
Keep children and visitors away.
•All visitors and children should be kept a safe distance from the work
area.
Do not force the Saw.
•The Saw will do a better job and operate safer at the rate for which it
was designed.
Dress properly.
•Do not wear loose clothing or jewelry as they can be caught in moving
parts. Non-slip footwear is recommended.
•Wear protective hair covering to contain long hair.

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Secure your work.
•Clamps or a vise should be used to hold work whenever practical. It is
safer to keep your hands free to operate the Saw.
Do not overreach.
•Keep proper footing and balance at all times by not overreaching.
Stay alert.
•Focus on what you are doing. Use common sense. Do not operate the
Saw when you are tired.
•The Saw should never be used if you are under the influence of alcohol,
drugs or medication that makes you drowsy.
Never stand on the Saw.
•Serious injury could occur if the Saw is tipped, or if the Saw is
unintentionally contacted.
Disconnect tools.
•Power should always be disconnected before servicing or when changing
accessories, such as blades, pumps, etc.
Check for damaged parts.
•Before using the Saw, check for damaged parts. A guard or any other part
that is damaged should be carefully checked to determine if it will operate
properly and perform its intended function.
•Always check moving parts for proper alignment or binding. Check for
broken parts and mountings and all other conditions that may affect the
operation of the Saw. A guard, or any damaged part, should be properly
repaired or replaced.
Check the direction of feed.
•Always feed work into a blade against the direction of rotation. A blade
should always be installed such that rotation is in the direction of the
arrow imprinted on the side of the blade.
Never leave the saw running unattended. Turn the power off.
•Do not leave the Saw until it comes to a complete stop. Always turn the
Saw OFF when leaving the work area or when a cut is finished.

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Use the proper extension cord.
•If using an extension cord,first make sure it is in good condition. Always
be sure to use an extension cord heavy enough to carry the current your
product will draw.
•An undersized cord will cause a drop in line voltage that will result in a loss
of power and overheating.
Maintain the Saw with care.
•Keep the Saw clean for the best and safest performance. Always follow
maintenance instructions for lubricating and when changing accessories.
Keep clear of rotating or moving parts.
•Keep hands, feet, hair, and clothing away from all moving parts to prevent
injury. Never operate the Saw with covers, shrouds, or guards removed.
Prevent electrical shock.
•Never touch electrical wires or components while the motor is running.
Exposed, frayed or worn electrical motor wiring can be sources of electrical
shock that could cause severe injury or burns.
Electrical Requirements and Grounding Instructions
In order to prevent potential electrical shock and injury, the following electrical
safety precautions should be followed at all times!
•In case of a malfunction or breakdown, grounding provides a path of least
resistance for an electric current to reduce the risk of electric shock. This
Saw is equipped with an electric cord having a grounding conductor and a
grounding plug. The plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with all local codes and
ordinances.
•Do not modify the plug provided. If it will not fit the outlet, have the
proper outlet installed by a qualified electrician.
•Improper connection of the grounding conductor can result in a risk of
electric shock.
•The grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes.
•If a repair or replacement of the electric cord or plug is necessary, do not
connect the grounding conductor to a live terminal.

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•Check with a qualified electrician or service personnel if the grounding
instructions are not completely understood or if in doubt as to whether the
Saw is properly grounded.
•Use only 3-wire extension cords that have 3-prong grounding plugs and 3-
pole receptacles that accept the Saw's plug.
•Repair or replace a damaged or worn cord immediately.
•To reduce the risk of electrocution, keep all connections dry and off the
ground.

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2. Product Specifications
The Abaco SITE SAW MOD S1 is a Precision Saw designed to cut all types of
materials including, but not limited to, granite, pavers, porcelain, terracotta,
marble, quarry, sandstone and slate, and almost any other non-ferrous material.
General Description
The Abaco SITE SAW MOD S1 has a “Cast Aluminum Machined Working Table”
guided by dual linear bearings on an induction hardened chrome bar (Rust Free).
The Saw includes a powerful 3HP motor and a thermal protective overload.
Model MOD-S1 (USA Mod) MOD-S1 (Aus Mod)
Power 3HP 2.2KW
Voltage 220V 240V
Hertz (Cycle) 60 50
Full Load Amps 14.4 13
Motor RPM 3400 2800
Switch Contains Thermal Circuit Breaker
Inches Millimeters
Blade Capacity 10 x 12 x 14 250 x 300 x 350
Arbor Size 1 25.4
Depth of Cut at 90° 2 x 3 x 4 50 x 75 x 100
Length of Cut 47 1193
Cutting Table 48 x 19 1219 x 482
Saw Weight Uncrated 275lbs 125kg
Saw Weight Crated 350lbs 160kg
Crated Dimensions LxWxH 63 x 29 x 39 1600 x 736 x 990
Saw Dimensions LxWxH 59 x 19 x 51 1498 x 482 x 1295
Water Tray LxWxH 55 x 19 x 6 1397 x 482 x 152
Water Tray Capacity 24G 90L

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002
003
004
005
006
007
008
009
010
011
010
012
013
009
007
014
015 016
017
POS Description Qty
001 Ruler / Square Guide 01
002 Hex Bolt M8 x 20 02
003 Washer Ø8 x Ø19 x1.5 06
004 Leveling Guide 01
005 Cap Screw M6 x 15 05
006 Roller Table Frame 01
007 Roller Bearing 10
008 Plastic Roller 05
009 Bearing 6000z 10
010 Circlip Ø10 10
011 Roller Shaft 05
012 Al. Washer Ø10 x Ø16 x 0.8 05
013 Roller Spring 05
014 M8 Knob 11
015 Locking Bracket 02
016 Extension Leg 02
017
Plastic Cap 40mm
10

10
005
018
019
020
022
023
024
025
027
028
029
030
031
032
027
030
034
035
036
038 039
042
043
044
045
046
043
047
048
052
053
054 055
056
057
034
062
063
064
065
066
034
067
068
069
076
077
078
026
037

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POS Description Qty
018 Washer Ø6 x Ø25 x 1 01
019 Circlip Ø12 05
020 Stop Pin 01
021 Wheel Handle 01
022 Handle Spindle 01
023 Handle Spacer 01
024 Hex Bolt M10 x 30 06
025 Spring Washer Ø10 06
026 Washer Ø10 x Ø20 x 1.5 06
027 Washer Ø6x Ø12 x 1 05
028
Screw M5 x 50
02
029 Switch 01
030 Screw M6 x 15 06
031 Switch Base 01
032 Handle 01
033 Grease Screw M6 x 5 05
034 Hex Bolt M6 x 20 10
035 Linear Bearing LBB40 04
036 Linear Bearing Seal 04
037
Circlip Ø52
04
038 Rubber Absorber Ø40 x 10 01
039 Stopper 01
040 Cap Screw M8 x 10 04
041
Chrome Bar Holder
02
042 Nut M8 10
043 Washer Ø8 x Ø20 x 2.5 08
044 Motor Plate 01
045 Counter-Sunk Cap Screw M10 x 20 02
046 Motor 2.2 KW 01
047 Hex Bolt M8 x 30 08
048 Hose Clamp 02
049 Nozzle Holder 01
050 Water Nozzle 01
051 Blade Cover Rear 03
052 Knob M6 03
053 Blade Cover Front 01
054 Nut M20 01
055
Motor Flange (outside)
01
056 Blade 01
057 Motor Flange (inside) 01
058 Rubber Pieces 01
059 Blade Guard 01
060 Nylon P Clip 04
061 Screw M4 x 15 04
062 Induction Hard Chrome Bar Ø40 02
063 Rubber Absorber Ø40 x 20 02
064 Head Stopper 01
065 Cap Screw M8 x 20 01
066 Acme Thread 01
067 Head Guide Tube 02
068
Cap Screw M6 x 50
04
069 Housing 01
070 Flange Bush F16-14 04
071 Flange Bearing F205 01
072 Circlip Ø36 04
073 Locking Pin 01
074 Locking Spring 01
075 Wheel 01
076 Positioning Bush 01
077 Locking Knob Sleeve 01
078 Locking Knob 01
079 Cup Point Socket Head Screw M6 x 15 01

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080
081
014
082
087
014
088
017
097
098
100
101
102
103
014
104
047
105
106
014 104
099
Number Description Qty. Number Description Qty.
80 Saw Table 1 94 Rubber Grommet 1
81 Stop Guide 1 95 Water Pump 1
82 Cap Screw M8 x 40 6 96 Water Pump Wall Plate 1
83 Stop Rod Block 2 97 Water Tray 1
84 Stop Rod 2 98 Al. Table Lock M8 6
85 Cap Screw M8 x 30 2 99 Water Pump Coupling 1
86 Support Arm 2 100 Circlip ø20 4
87
Stop Rod Guide
2
101
Washer ø20 x ø24 x 1
4
88 Tray Leg 2 102 Solid Rubber Wheel 0205 2
89 Support Table Bar 1 103 Tray Leg with Wheel Shaft 2
90 Washer ø10 x ø22 x 1 4 104 Washer ø8 x ø30 x 2.5 6
91 Nylon Nut M10 2 105 Counter Sunk Cap Screw M10 x 40 2
92 Bearing 6021z 2 106 Swing Arm 2
93 Bearing Shaft 2 107 Water Plug 1

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108
POS Description Qty
108 Cap Screw M10 x 40 04
109 Cap Screw M8 x 20 02

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3. Unpacking and Assembly
UNPACKING
Your Saw has been shipped from our factory thoroughly inspected.
The Saw has been aligned and adjusted and is ready for work.
Package Contents
Packed into your container, you will find:
1 x Abaco SITE SAW MOD S-1
1 x Water Recycling Pump (installed)
1 x Pump Guard/ Water Filter (installed)
1 x Cutting Guide
1 x Spanner
1 x Allen Key 6mm
2 x Legs with Wheels
2 x Legs
4 x Knob Screws for Legs
1 x Water Tray Drain Plug
1 x Overflow Drain Valve
2 x Support/ Stop Arms
1 x Side Table with 2 legs
Assembly
THE SITE SAW MOD S1 COMES STANDARD WITH THE EUROPEAN POWER PLUG.
1. Alternately this power plug has been removed. Ensure that the correct
plug is fitted to the power cable. Check with your local authorized service
center for more information.
2. Ensure that the Saw is placed on level ground.
3. Screw the 4 legs onto the water tray of the Saw using the 4 knob screws
provided, ensuring that the legs with wheels are at the motor’s beginning
position end (closest to the water pump).
4. Fit the support/stop arms into the desired position on the off cut side of
the Saw by slotting over the tension bar and tightening.
5. Screw the side table legs on to the side table. Adjust the height of the
table using a spirit level to ensure that the side table and working table
are level.
6. Loosen the “Travel Lock” on the chrome bars before use.

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Your Abaco SITE SAW MOD S1 comes standard with a “Travel Lock” located on
the induction hardened chrome bar.
1. Before transporting the Saw, ensure that the “Travel Lock” is in position
and tightened using the 6mm Allen key supplied.
2. Return the Saw’s head to the first position.
3. Slide the “Travel Lock” against the Saw’s head.
4. Tighten using the 6mm Allen key supplied.
Your Abaco SITE SAW MOD S1 has a unique “Single Person Moving System”.
1. The bearings on the under side of the carry handle are used to roll the
Saw onto the vehicle.
2. Lay the handle with the bearings onto the tray of the vehicle.
3. Unscrew the front legs.
4. Slide the Saw onto the tray.
5. Lock the Saw’s head using the 6mm Allen key.
6. Secure the Saw firmly to the vehicle.

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Diamond Blade Installation
Important - Do not “cross thread” and do not over tighten the retaining-nut.
The Abaco SITE SAW MOD S-1 can be fitted with a 10”, 12” or 14” diamond
blade.
1. Use the spanner and the 6mm Allen key provided.
2. Ensure that the power is OFF and the power cable is disconnected.
3. Remove the blade cover by unscrewing the 3 black knobs.
4. Insert the 6mm Allen key into the middle of the motor shaft. This will lock
the shaft.
5. While holding the Allen key, remove the retaining-nut (left hand thread)
and the outer flange using the spanner provided.
6. Install the diamond blade onto the blade shaft.
7. Make sure that the direction of rotation is correct.
8. Verify that the arrow on the blade cover and the arrow on the blade are
rotating in the same direction.
9. Reinstall the outer flange and retaining-nut (left hand thread) holding the
shaft locked with the Allen key. Tighten the retaining-nut.
10.Reinstall the blade cover by screwing back on the 3 black knobs.
Head Adjustment
Depending on the size of the blade and type of cut required (i.e. Step Treads);
the Abaco SITE SAW MOD S-1’s head is adjustable.
1. Ensure that the locking lever located next to the hand wheel lever is UP.
2. Turn the hand wheel on the top of the Saw to the desired height.
3. Be sure not to lower the head too deep to cut the working table.
4. Once the desired height has been reached, lock the wheel with the locking
lever located next to the hand wheel lever.
Water Pump Operation
The water pump is designed for water recirculation.
1. Ensure that the drain plug is installed into the water tray.
2. Ensure that the water pump’s guard is installed.
3. Fill the water tray until the water completely covers the water pump.

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4. The overflow drain valve is supplied for use with the Saw when used
indoors or a place that the water in the water tray cannot simply be let
out.
5. Screw the overflow drain valve to the under side of the drain hole.
6. Connect a hose to the overflow drain valve to run the water to the desired
location.
7. Remove the drain plug in the water tray to start water removal.

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4. Operating the Abaco Site Saw Mod S1
Cutting Straight Edges
1. Ensure the Saw is turned OFF.
2. Tighten the cutting guide to the desired location using the ruler on the
working table.
3. Place the tile against the ruler and the cutting guide.
4. Turn the motor ON.
5. Make sure water is flowing through the nozzles before cutting.
6. Perform the cut.
7. Turn the motor OFF when the cut is complete.

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Cutting 45° Miter
1. Ensure the Saw is turned OFF.
2. Loosen both knobs on the support arms of the Saw.
3. Swing the Tile Saw’s head over to 45°.
4. Tighten both knobs on the support arms of the Saw.
5. Tighten the cutting guide to the desired location using the ruler on the
working table.
6. Place the tile against the ruler and the cutting guide.
7. Turn the motor ON.
8. Make sure water is flowing through the nozzles before cutting.
9. Perform the cut.
10.Turn the motor OFF when the cut is complete.

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Cutting Step Treads
1. Ensure the Saw is turned OFF.
2. Turn the hand wheel on the top of the Saw to the desired height.
3. Once the desired height has been reached, lock the wheel with the locking
lever located next to the hand wheel lever.
4. Tighten the cutting guide to the desired location using the ruler on the
working table.
5. Place the tile against the ruler and the cutting guide.
6. Turn the motor ON.
7. Make sure water is flowing through the nozzles before cutting.
8. Perform the cut.
9. Turn the motor OFF when the cut is complete.
10.Repeat steps 4, 5, 6, 7, 8, 9.
11.Turn the motor OFF when completed.