ABB free@home DALI Gateway DG-M-1.16.1 User manual

9AKK107680A3585 │23.03.2020
Product manual
ABB-free@home
®
DALI Gateway, REG
DG-M-1.16.1

Table of contents
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Table of contents
1  Notes on the instruction manual....................................................................................................................4 
2  Safety.............................................................................................................................................................5 
2.1  Information and symbols used...........................................................................................................5 
2.2  Intended use ......................................................................................................................................6 
2.3  Improper use ......................................................................................................................................6 
2.4  Target group / Qualifications of personnel.........................................................................................7 
2.4.1  Operation ..................................................................................................................................... 7 
2.4.2  Installation, commissioning and maintenance .............................................................................. 7 
2.5  Safety instructions..............................................................................................................................8 
3  Information on protection of the environment ...............................................................................................9 
3.1  Environment .......................................................................................................................................9 
4  Setup and function.......................................................................................................................................10 
4.1  Introduction.......................................................................................................................................10 
4.2  Overview of types.............................................................................................................................11 
4.3  Device overview ...............................................................................................................................11 
4.4  Functions..........................................................................................................................................12 
5  Technical data .............................................................................................................................................13 
5.1  Technical data ..................................................................................................................................13 
5.2  Dimensional drawings......................................................................................................................15 
6  Connection, installation / mounting .............................................................................................................16 
6.1  Requirements for the electrician ......................................................................................................16 
6.2  Mounting / dismantling .....................................................................................................................17 
6.3  Electrical connection ........................................................................................................................18 
7  Commissioning ............................................................................................................................................19 
7.1  Requirements for commissioning ....................................................................................................19 
7.2  Initial commissioning ........................................................................................................................19 
7.3  Allocation of devices and definition of channels ..............................................................................20 
7.3.1  Add device ................................................................................................................................. 20 
7.4  Setting options per device (DALI Gateway, REG)...........................................................................26 
7.5  Setting options per channel .............................................................................................................27 
7.5.1  Actuator settings ........................................................................................................................ 28 
7.6  Links .................................................................................................................................................29 
7.6.1  Linking actuator and sensor ....................................................................................................... 29 
7.6.2  Linking an actuator with an additional sensor ............................................................................. 30 
8  Update .........................................................................................................................................................31 
9  Operation .....................................................................................................................................................32 
9.1  Control elements ..............................................................................................................................32 
9.2  Status indication...............................................................................................................................32 

Table of contents
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10  Maintenance ................................................................................................................................................33 
10.1  Maintenance-free device..................................................................................................................33 
10.2  Cleaning ...........................................................................................................................................33 
11  Index ............................................................................................................................................................34 

Notes on the instruction manual
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1 Notes on the instruction manual
Please read through this manual carefully and observe the information it contains. This will
assist you in preventing injuries and damage to property, and ensure both reliable operation and
a long service life for the device.
Please keep this manual in a safe place.
If you pass the device on, also pass on this manual along with it.
ABB accepts no liability for any failure to observe the instructions in this manual.
If you require additional information or have questions about the device, please contact ABB or
visit our Internet site at:
www.BUSCH-JAEGER.com
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Safety
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2 Safety
The device has been constructed according to the latest valid regulations governing technology
and is operationally reliable. It has been tested and left the factory in a technically safe and
reliable state.
However, residual hazards remain. Read and adhere to the safety instructions to prevent
hazards of this kind.
ABB accepts no liability for any failure to observe the safety instructions.
2.1 Information and symbols used
The following Instructions point to particular hazards involved in the use of the device or provide
practical instructions:
Danger
Risk of death / serious damage to health
– The respective warning symbol in connection with the signal word "Danger"
indicates an imminently threatening danger which leads to death or serious
(irreversible) injuries.
Warning
Serious damage to health
– The respective warning symbol in connection with the signal word "Warning"
indicates a threatening danger which can lead to death or serious
(irreversible) injuries.
Caution
Damage to health
– The respective warning symbol in connection with the signal word "Caution"
indicates a danger which can lead to minor (reversible) injuries.
Attention
Damage to property
– This symbol in connection with the signal word "Attention" indicates a
situation which could cause damage to the product itself or to objects in its
surroundings.
NOTE
This symbol in connection with the word "Note" indicates useful tips and
recommendations for the efficient handling of the product.
This symbol alerts to electric voltage.
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Safety
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2.2 Intended use
The device is a DALI Gateway, REG which establishes the connection between ABB-
free@home®and a DALI bus.
The device is intended for the following:
■Operation according to the listed technical data
■Installation in dry interior rooms on a mounting rail
■Use with the connecting options available on the device
The intended use also includes adherence to all specifications in this manual.
2.3 Improper use
Each use not listed in Chapter 2.2 “Intended use“ on page 6 is deemed improper use and can
lead to personal injury and damage to property.
ABB is not liable for damages caused by use deemed contrary to the intended use of the
device. The associated risk is borne exclusively by the user/operator.
The device is not intended for the following:
■Unauthorized structural changes
■Repairs
■The use in bathroom areas
■Outdoor use
■inserting of objects through device openings
■Use of available connection options contrary to technical data.
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Safety
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2.4 Target group / Qualifications of personnel
2.4.1 Operation
No special qualifications are needed to operate the device.
2.4.2 Installation, commissioning and maintenance
Installation, commissioning and maintenance of the device must only be carried out by trained
and properly qualified electrical installers.
The electrical installer must have read and understood the manual and follow the instructions
provided.
The electrical installer must adhere to the valid national regulations in his/her country governing
the installation, functional test, repair and maintenance of electrical products.
The electrical installer must be familiar with and correctly apply the "five safety rules" (DIN VDE
0105, EN 50110):
1. Disconnect
2. Secure against being re-connected
3. Ensure there is no voltage
4. Connect to earth and short-circuit
5. Cover or barricade adjacent live parts
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Safety
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2.5 Safety instructions
Danger - Electric voltage!
Electric voltage! Risk of death and fire due to electric voltage of 100 … 240 V.
Dangerous currents flow through the body when coming into direct or indirect
contact with live components. This can result in electric shock, burns or even
death.
■Work on the 100 … 240 V supply system may only be performed by
authorised and qualified electricians.
■Disconnect the mains power supply before installation / disassembly.
■Never use the device with damaged connecting cables.
■Do not open covers firmly bolted to the housing of the device.
■Use the device only in a technically faultless state.
■Do not make changes to or perform repairs on the device, on its components
or its accessories.
■Keep the device away from water and wet surroundings.
Danger - Electric voltage!
Install the device only if you have the necessary electrical engineering
knowledge and experience.
■Incorrect installation endangers your life and that of the user of the electrical
system.
■Incorrect installation can cause serious damage to property, e.g. due to fire.
The minimum necessary expert knowledge and requirements for the installation
are as follows:
■Apply the "five safety rules" (DIN VDE 0105, EN 50110):
1. Disconnect
2. Secure against being re-connected
3. Ensure there is no voltage
4. Connect to earth and short-circuit
5. Cover or barricade adjacent live parts.
■Use suitable personal protective clothing.
■Use only suitable tools and measuring devices.
■Check the type of supply network (TN system, IT system, TT system) to
secure the following power supply conditions (classic connection to ground,
protective earthing, necessary additional measures, etc.).
Caution! - Risk of damaging the device due to external factors!
Moisture and contamination can damage the device.
■Protect the device against humidity, dirt and damage during transport,
storage and operation.
Notes on the documentation
Observe also the associated operating manual of the connected devices.
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Information on protection of the environment
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3 Information on protection of the environment
3.1 Environment
Consider the protection of the environment!
Used electric and electronic devices must not be disposed of with domestic
waste.
– The device contains valuable raw materials which can be recycled.
Therefore, dispose of the device at the appropriate collecting depot.
All packaging materials and devices bear the markings and test seals for proper disposal.
Always dispose of the packaging material and electric devices and their components via the
authorized collecting depots and disposal companies.
The products meet the legal requirements, in particular the laws governing electronic and
electrical devices and the REACH ordinance.
(EU Directive 2012/19/EU WEEE and 2011/65/EU RoHS)
(EU REACH ordinance and law for the implementation of the ordinance (EC) No.1907/2006).
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Setup and function
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4 Setup and function
4.1 Introduction
The DALI Gateway, REG forms the interface between the ABB-free@home®system and a DALI
bus. The device converts the ABB-free@home®telegrams and transmits them to the DALI bus.
A maximum of 16 DALI participants can be connected to the DALI Gateway, REG.
DALI (Digital Addressable Lighting Interface) has established itself as a neutral company
standard in the lighting technology. The range of ballasts, transformers, dimmers and relays
with DALI interface characterizes the modern lighting technology. DALI increasingly replaces
the traditional 1-10 V technology and additionally offers many other functions such as flexibility,
comfort, ambience, functionality and energy savings.
DALI-2 is the ongoing development of the DALI standard (DIN EN 62 386), which improves the
compatibility between manufacturers and also guarantees a downward compatibility to DALI.
Supported are all DALI participants of type 0 (DALI Device Type 0, DT0).
The DALI-Gateway offers the following functions
■Switch-on / switch-off
■Dimming of brightness
■Setting of switch-on brightness
Notice
DALI ballasts that are not certified according to DALI-2, can be operated on the
DALI Gateway, REG.
Notice
The DALI Gateway, REG can be operated and parameterized only with the
connected auxiliary voltage.
Notice
The DALI Gateway, REG provides the DALI operating voltage.
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Setup and function
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4.2 Overview of types
4.3 Device overview
Fig. 1: Overview of devices
[1] Label holder
[2] Identification LED
[3] Device identification during commissioning
[4] Bus connection terminal
[5] Cover cap
[6] Operating voltage
[7] DALI output
[8] DALI status LED (yellow) 1)
[9] DALI push-button
2)
[10]Operating LED (green) 3)
1) LED yellow
On: DALI error
Flashing fast (5 Hz): Initialization/address assignment
Status during manual operation (On/Off)
2) Push-button
Long operation (>2 sec): Activation/deactivation of manual operation
Brief operation: Switching all electronic ballasts on/off during manual operation (Broadcast)
3) LED green
On: 230 V and free@home connected
Flashes fast (5 Hz): Only free@home is connected
Flashes slowly (1 Hz): Manual operation
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BUS free@home
8
9
10
1
2
3
4
5
6
7

Setup and function
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4.4 Functions
■Programming of the DALI Gateway, REG is only possible with the 230 V voltage applied.
■Wide–range voltage input 110 - 230 V AC ±10%
■Switching DALI participants on/off
■Dimming of brightness (linear dimming curve)
Options for parameterization
■Parameter setting of minimum brightness
■Parameter setting of switch-on brightness during the day (in %)
■Parameter setting of maximum switch-on brightness during the night (in %)
■Switch-off delay in seconds
■Brightness during bus voltage failure (in %) ("System Failure Level“)
■Brightness during return of electronic ballast voltage (in %) ("System Failure Level“)
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Technical data
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5 Technical data
5.1 Technical data
General technical data
Power supply Gateway operating voltage 100 - 240 V AC
110 - 240 V DC
Voltage range 85 - 265 V AC, 50/60 Hz
110 - 240 V DC
Total power input from the mains
network *)
6 W max.
Total power consumption from the
mains network *)
Max. 25 mA
Total power loss of device *) 2 W max.
Power consumption of
free@home
Max. 10 mA
Power consumption via
free@home
max. 210 mW
*) at 230 V AC and max. load
DALI outputs (channels) Number of outputs 1
Voltage-proof, short-circuit-proof 230 V AC
Number of DALI operating
equipment
Maximum of 16 per output
Distance of gateway to the last
DALI device for cable cross
section
■0.5 mm²
■0.75 mm²
■1.0 mm²
■1.5 mm²
100 m1)
150 m1)
200 m1)
300 m1)
Connectors free@home free@home connecting terminal,
0.8 mm Ø, single-wire
DALI outputs and mains voltage Screw-type terminal, combi-
head
0.5 - 4 mm² fine-wire
0.5 - 4 mm², single-wire
Tightening torque Max. 0.6 Nm
Protection rating IP 20 According to DIN EN 60 529
Protection class II According to DIN EN 61 140
Insulation category Overvoltage category III according to DIN EN 60 664-1
Pollution degree 2 according to DIN EN 60 664-1
Safety Extra Low Voltage SELV 24 V DC
DALI voltage Typical 16 V DC
(12 - 20.5 V DC)
According to DIN EN 60 929
and IEC 62 386
No-load voltage 18 VDC
Smallest supply current at 12 V
DC
160 mA

Technical data
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Largest supply current 250 mA
Temperature range Operation -5°C to +45°C
Storage -25°C to +55°C
Transport -25°C to +70°C
Environmental factors Humidity Maximum 95%, dew is to be
excluded
Air pressure Atmosphere up to 2,000 m
Design Rail mounting device (MDRC) Modular installation device, pro
M
Dimensions 90 x 70 x 63.5 mm (H x W x D)
Installation width 4 modules à 17.5 mm
Installation depth 68 mm
Mounting On 35 mm mounting rail According to DIN EN 60 715
Built-in position Any
Weight 0.13 kg
Housing, colour Plastic material, grey Halogen free
Flammability V-0 acc. to UL94
Licence DIN EN 50 491-5-2
DALI-2 according to IEC 62 386
Certificate
CE marking According to EMC and low-
voltage guidelines
1) The length refers to the entire installed DALI control line. The maximum values are rounded and referto the
resistance value. EMC influences are not taken into consideration.That is why the values should be viewed as
absolute maximum values.
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Technical data
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5.2 Dimensional drawings
Fig. 2: Dimensional drawing (all specifications are in mm)
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Connection, installation / mounting
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6 Connection, installation / mounting
6.1 Requirements for the electrician
Danger - Electric voltage!
Install the device only if you have the necessary electrical engineering
knowledge and experience.
■Incorrect installation endangers your life and that of the user of the electrical
system.
■Incorrect installation can cause serious damage to property, e.g. due to fire.
The minimum necessary expert knowledge and requirements for the installation
are as follows:
■Apply the "five safety rules" (DIN VDE 0105, EN 50110):
1. Disconnect
2. Secure against being re-connected
3. Ensure there is no voltage
4. Connect to earth and short-circuit
5. Cover or barricade adjacent live parts.
■Use suitable personal protective clothing.
■Use only suitable tools and measuring devices.
■Check the type of supply network (TN system, IT system, TT system) to
secure the following power supply conditions (classic connection to ground,
protective earthing, necessary additional measures, etc.).
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Connection, installation / mounting
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6.2 Mounting / dismantling
The modular DIN rail component must only be installed on mounting rails according to DIN EN
50022 / DIN 60715 TH 35 (including industrial version).
Installation
To install the device, perform the following steps:
– Latch the modular DIN rail component onto the mounting rail.
Fig. 3: Installation on mounting rails
Dismantling
To dismantle the device, perform the following steps:
– Press the device down [1] and then fold it toward the front [2].
Fig. 4: Removal from the mounting rails
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Connection, installation / mounting
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6.3 Electrical connection
The electrical connection is made via screw terminals. The description of the terminals is found
on the housing.
The connection to the free@home bus is made with the enclosed bus connection terminal. An
LS 16 is to be used as circuit breaker.
Bus 24 V DC
Fig. 5: Example for connection
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Commissioning
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7 Commissioning
7.1 Requirements for commissioning
A System Access Point is required to make the device operational. The device is ready when
the bus voltage is applied. However, programming of the device is possible only with an applied
230 V supply voltage.
Up to 16 participants with a DALI interface (e.g. ballasts) can be connected to the DALI output.
The following points must be observed for commissioning.
■All DALI participants should not yet have received a DALI address before commissioning.
This can happen when the ballast has been installed beforehand in a different DALI
installation. This can lead to conflicts in addressing. If it is not known whether all participants
are not addressed, all participants should be reset. For this the menu has two options
available.
– Reset only the DALI Gateway, REG.
– Reset DALI Gateway, REG and DALI participants.
■During commissioning all participants must be connected to the DALI Gateway, REG and
supplied with voltage (no stepwise commissioning). Otherwise there is the risk that
addresses are assigned twice.
■When replacing a defective ballast, the new ballast normally receives the address of the
defective ballast automatically. However, if several ballasts are replaced simultaneously, the
devices could then be allocated to the wrong room. In this case the participants must be re-
allocated via the interface of the System Access Point.
■The automatic assigning of addresses is always active.
7.2 Initial commissioning
The System Access Point establishes the connection between the ABB-free@home®
participants and the smartphone, tablet or PC. It is used to identify and program the ABB-
free@home®participants during commissioning.
Devices which are physically connected to the ABB-free@home®bus, log themselves
automatically into the System Access Point. They transmit information about their type and
supported functions (see chapter 4.4 “Functions“ on page 12).
During initial commissioning all devices are given a generic name (e.g. DALI Gateway, REG,
etc.). The user can change this name to a name practical for the system (Example: DALI
Gateway, REG living room").
The devices must be parameterised for the use of additional functions.
Commissioning of the DALI Gateway, REG is described in the following chapters. Here it is
assumed that the basic commissioning steps of the overall system have already been carried
out. General knowledge about the Web-based commissioning software of the System Access
Point is assumed.
Notice
General information about commissioning and parameterization is available in
the system manual and in the technical reference manual of the "System Access
Point" at www.abb.com/freeathome.
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Commissioning
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7.3 Allocation of devices and definition of channels
The devices connected to the system must be identified, i.e. they are allocated to a room
according to their function and are given a practical name.
The allocation is made via the "Devices" allocation function of the Web-based
user interface of the System Access Point.
7.3.1 Add device
Fig. 6: Selecting the device group
1. Select the desired device group in the "Add devices" bar.
Notice
Ensure that the correct filter is set, so that the correct device group is displayed.
Notice
The DALI Gateway, REG does not appear in the view; instead, the up to 16
connected DALI participants (ballasts) are displayed. These can then be added
to the floor plan.
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