ABB SM3000 User manual

User Guide IM/SM3000–EN Rev. L
SM3000
Multipoint Videographic Recorder

The Company
We are an established world force in the design and manufacture of measurement
products for industrial process control, flow measurement, gas and liquid analysis and
environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers
application expertise, service and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and
unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100
years experience, combined with a continuous program of innovative design and
development to incorporate the latest technology.
EN ISO 9001:2008
Cert. No. Q 05907
EN 29001 (ISO 9001)
Lenno, Italy – Cert. No. 9/90A
Stonehouse, U.K.
0255
Electrical Safety
This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use'. If the equipment is used in a manner NOT specified by the Company, the protection
provided by the equipment may be impaired.
Symbols
One or more of the following symbols may appear on the equipment labelling:
Warning – Refer to the manual for instructions Direct current supply only
Caution – Risk of electric shock Alternating current supply only
Protective earth (ground) terminal Both direct and alternating current supply
Earth (ground) terminal The equipment is protected
through double insulation
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual
for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of
the Technical Publications Department.
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the
information given.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high
pressure and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling
procedures must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be
obtained from the Company address on the back cover, together with servicing and spares information.

SM3000
Multipoint Videographic Recorder Contents
IM/SM3000–EN Rev. L 1
Contents
1 Product Identification .....................................................3
2 Getting Started ................................................................4
3 Introduction .....................................................................6
4 Operation .........................................................................8
4.1 Powering up the Instrument .....................................8
4.2 Displays and Controls ..............................................8
4.3 Chart Views ...........................................................10
4.3.1 Electronic Signatures ..................................20
4.4 Bargraph Views ......................................................21
4.5 Digital Indicator View ..............................................24
4.6 Process View .........................................................28
4.7 Group Overview .....................................................31
4.8 Instrument Status / Audit Log View ........................34
4.8.1 Instrument Status View ...............................35
4.8.2 Audit Log View ...........................................36
4.9 Alarm Event Log .....................................................37
4.10 Totalizer Log ..........................................................39
5 Setup .............................................................................41
5.1 Introduction ............................................................41
5.2 Accessing the Setup Level .....................................41
5.3 Password Entry ......................................................42
5.4 Setup Menu ...........................................................43
5.5 Archiving ................................................................45
5.5.1 Card Compatibility ......................................45
5.5.2 Media Status ..............................................45
5.5.3 Inserting and Removing Media ....................46
5.5.4 Archive File Types .......................................47
5.5.5 Archive Filenames .......................................47
5.5.6 Channel Data Files ......................................47
5.5.7 Log files ......................................................48
5.5.8 On-line/Off-line ...........................................48
5.5.9 Data Verification and Integrity ......................48
5.5.10 Backing Up Archived Data .........................48
5.5.11 Archive Wrap ..............................................48
5.5.12 File Formats ...............................................49
6 Configuration ................................................................ 51
6.1 Introduction ........................................................... 51
6.1.1 Configuration Level Security ....................... 51
6.1.2 Configuration Level Access ........................ 51
6.2 Overview of Configuration ...................................... 54
6.3 Making Changes to Parameters ............................. 55
6.4 Common Configuration ......................................... 61
6.4.1 Setup ......................................................... 61
6.4.2 Security ...................................................... 65
6.4.3 Logs ........................................................... 67
6.4.4 Operator Messages .................................... 68
6.4.5 Ethernet ..................................................... 69
6.4.6 email .......................................................... 70
6.4.7 Modbus TCP .............................................. 72
6.5 Process Group Configuration ................................. 76
6.5.1 Setting the Recording Parameters .............. 76
6.5.2 Configuring the Chart View ......................... 78
6.5.3 Configuring the Bargraph View ................... 81
6.5.4 Configuring the Process View ..................... 82
6.5.5 Configuring the Digital Indicator View .......... 83
6.5.6 Archiving .................................................... 85
6.6 Channel Configuration ........................................... 86
6.6.1 Recording Channel Setup .......................... 87
6.6.2 Analog Input Configuration ......................... 89
6.6.3 Digital Input Configuration .......................... 92
6.6.4 Alarm Configuration .................................... 93
6.6.5 Totalizer Configuration ................................ 98
6.7 I/O Module Configuration ..................................... 101
6.7.1 Analog Inputs ........................................... 101
6.7.2 Relay Modules ......................................... 102
6.7.3 Hybrid Modules ........................................ 103
6.7.4 RS485 (Modbus™)
Serial Communications Module ................ 105
6.8 Functions ............................................................ 107
6.8.1 Custom Linearizers .................................. 107
6.8.2 Custom Chart Zones ................................ 108
6.8.3 Real-time Alarms ...................................... 108

SM3000
Multipoint Videographic Recorder Contents
2IM/SM3000–EN Rev. L
7 Installation ...................................................................109
7.1 Siting ....................................................................109
7.2 Mounting ..............................................................110
7.3 Electrical Connections ..........................................112
7.4 Analog Inputs .......................................................114
7.4.1 Current and Voltage .................................114
7.4.2 Thermocouple ...........................................114
7.4.3 Resistance Thermometer (RTD) .................114
7.4.4 Transmitter Power Supply .........................114
7.5 RS422/485 Serial Communications ......................116
7.5.1 Host Computer Serial Communications ....116
7.5.2 Two-wire and Four-wire Connection .........116
7.5.3 Pull-up and Pull-down Resistors ...............117
7.5.4 Termination Resistor .................................117
7.5.5 Serial Connections ....................................117
7.6 Mains Power Connections ....................................118
7.7 Relay Output Board Connections .........................118
7.8 Hybrid I/O Module Connections ............................119
7.8.1 Digital Output Connections .......................119
7.8.2 Digital Input Connections ..........................119
7.8.3 Analog Output Connections ......................119
7.9 Ethernet Network Connections .............................120
7.9.1 Direct Connection to a Computer ..............120
7.9.2 Connection to a Network Hub ...................121
7.9.3 Connection to a Dial-Up Router ................121
7.9.4 Connection to an Internet Gateway ...........121
8 Specification ................................................................122
Appendix A – Signal Sources ..........................................129
Appendix B – Modbus Guide ..........................................131
B.1 Introduction ..........................................................131
B.2 Setting Up ............................................................131
B.3 Modbus Protocol ..................................................131
B.3.1 Modbus Commands Supported ................131
B.3.2 Modbus Exception Responses ..................132
B.4 Operating Mode ...................................................132
B.4.1 Operating Mode Modbus Coils .................132
B.4.2 Operating Mode Modbus Registers ...........146
B.4.3 Communications –
Analog and Digital Inputs ...........................169
Appendix C – Storage Capacity ..................................... 170
C.1 Internal Storage Capacity ..................................... 170
C.2 Archive Storage Capacity ..................................... 171
Appendix D – Default Settings ....................................... 172
D.1 Company Standard .............................................. 172
D.1.1 Common Configuration ............................ 172
D.1.2 Process Groups 1 to 6 ............................. 172
D.1.3 Recording Channels ................................. 173
D.1.4 I/O Modules .............................................. 173
D.1.5 Functions ................................................. 174
D.2 QuickStart Templates .......................................... 174
D.2.1 QSMilliAmp ............................................... 174
D.2.2 QSFlow .................................................... 174
D.2.3 QSTHC_C ................................................ 174
D.2.4 QSTHC_F ................................................. 174
D.2.5 QSRTD_C ................................................ 175
D.2.6 QSRTD_F ................................................. 175
D.2.7 QSDEMO ................................................. 175
Appendix E – Ethernet .................................................... 176
E.1 Introduction ......................................................... 176
E.1.1 Ethernet Communications ........................ 176
E.1.2 Higher Level Protocols .............................. 176
E.2 Testing a Network Connection ............................. 177
E.3 Configuring FTP Access ....................................... 177
E.3.1 FTP Access via MS-DOS .......................... 178
E.3.2 FTP Access via Internet Explorer .............. 179
E.3.3 Using FTP Access with DataManager ....... 180
E.3.4 Using the Recorder's Web Server ............. 181
E.3.5 Glossary of Terms .................................... 187
Appendix F – Spare Parts and Accessories .................. 188
Appendix G – Error & Diagnostics Information .............. 189
Appendix H – Symbols and Icons .................................. 190
Appendix I – End User License Agreement ................... 191
Index ................................................................................. 192
Acknowledgements and Trademarks ........................... 196

SM3000
Multipoint Videographic Recorder 1 Product Identification
IM/SM3000–EN Rev. L 3
1 Product Identification
Check the product code on the serial number label to ensure the correct recorder has been received.
Multipoint Videographic Recorder SM30 XX X XXXXXXXXXXXXXX XXX
Analog Inputs
None
6 inputs
12 inputs
18 inputs
24 inputs
30 inputs
36 inputs
00
06
12
18
24
30
36
Universal Inputs
Standard
High Specification
S
H
Build Option
Standard
cCSAus*
UL*
B
C
U
Archive Media
None — (8 Mb internal flash memory only)
Compact flash drive
0
2
Software Option
None
Advanced Math & Logic
Batch Recording
Advanced Math & Logic & Batch Recording
0
1
4
5
Option Modules
Position A Reserved for analog inputs 0
Position B Reserved for analog inputs 0
Position C Reserved for analog inputs 0
Position D Reserved for analog inputs 0
Position E None (only option available if 30 or more analog inputs or a 24 V DC powered instrument is specified)
3 relays
6 relays
Hybrid
0
3
6
H
Position F None (only option available if 36 analog inputs or a 24 V DC powered instrument is specified)
3 relays
6 relays
Hybrid
0
3
6
H
Position G None
3 relays
6 relays
Hybrid
2-wire transmitter power supply
RS485 serial communications
0
3
6
H
T
S
Position H None
3 relays
6 relays
Hybrid
2-wire transmitter power supply
0
3
6
H
T
Mechanical Build
Without rear terminal cover
With rear terminal cover
1
2
Power Supply
100 to 240 V AC ±10 % (90 min. to 264 V max.) 50/60 Hz
24 V DC
2
3
Language
English
French
German
Italian
Spanish
E
F
D
I
S
Special Features
Standard
Custom configuration (customer to complete and supply SM3000 custom configuration sheet – INF08/035)
GAMP validation compatible instrument**
Engineered configuration (customer to supply configuration details required)
STD
CUS
VAL
ENG
*
**
Not available in conjunction with 24 V DC power supply
Instrument supplied preconfigured to customer's requirements, together with calibration and conformity certificates.
Configuration must be supplied using custom configuration sheet – INF08/035

SM3000
Multipoint Videographic Recorder 2 Getting Started
4IM/SM3000–EN Rev. L
2 Getting Started
1. Make connections and power-up the recorder.
2. Select the configuration level and a quick start template.
3. Set the time and date.
4. Set the sample rate.
5. Select the views required and the operator menu choices.
6. Configure the archive files.
7. Change the channel configurations.
Note. For detailed electrical connection information,
refer to Section 7.3, page 112.
Note. For detailed configuration information, refer to
Section 6, page 51.
Connection
Details
Configuration Operator 1
Operator 2
Operator 3
Operator 14
Operator 15
QuickStart
Template
Summary
Channels1.1 to 1.6
QSMilliAmp 4 to 20mA inputs,
0 to 100.0 units
QSTHC_C
or QSTHC_F
Thermocouple type K
0 to 100°C or 0 to 212°F
QSRTD_C
or QSRTD_F
Pt100 inputs
0 to 100°C or 0 to 212°F
QSFlow 4 to 20mA, 0 to 2000 l/hr,
Totalizer enabled
Main
Configuration
Menu
Chart Speed Sample Rate Internal Storage
10 mm/h 72s13.2 months
20 mm/h 36s6.6 months6
60 mm/h 12s2.2 monthsChannels
120 mm/h 6s1.1 monthsEnabled
240 mm/h 3s16.4 days
720 mm/h 1s5.5 days
Select the archive file enables
(the files to be archived)
Select a channel source
Select the input filter type:
instantanteous or max. and min. values
during the sample interval.
Select the input type, linearizer, ranges
and tag name
Select the alarm type, set the alarm trip
points, the tag and the hysteresis.
Set the count rate, preset &
predetermined count values

SM3000
Multipoint Videographic Recorder 2 Getting Started
IM/SM3000–EN Rev. L 5
8. Set up I/O.
9. Exit configuration and save changes.
10. Start recording!
Insert media to start the archiving process automatically.
Note. Modules fitted are detected automatically.
Set the mains rejection frequency
Select the relay source and the relay
polarity
Select the analog output source &
ranges
Select the digital output sources &
polarity

SM3000
Multipoint Videographic Recorder 3Introduction
6IM/SM3000–EN Rev. L
3 Introduction
Functional Overview
36 Recording Channels as standard, equally divided into up to 6 Process Groups, each with up to a maximum of 12 Recording
Channels.
Four Alarms and two Totalizers are assigned to each Recording Channel.
Signal sources derived from universal analog inputs, the optional Modbus serial link, optional digital inputs or internal analog
and digital signals.
Any source can be assigned to any recording channel.
Data from assigned sources can be displayed in:
– Vertical-, Horizontal- or Circular-Chart view format
– Vertical or Horizontal Bargraph view format
– Digital Indicator view format
– Process view format
Group Overview display – each enabled process group's vertical-chart view can be displayed together on one screen.
Three instrument logs record alarm events, totalizer values and system/configuration changes.
Screen Capture facility – Saves an image of any of the operator views to external archive media provided external archive media
with sufficient free space is inserted in the instrument. It is not necessary for archiving to be 'online'.
Fig. 3.1 Standard Accessories
Note. For optional accessories, refer to Appendix F on
page 188.
Keys
Mounting Clamps
Shunt Resistors
(1 per analog input)
Compact Flash Card
(If fitted with a compact flash dri e)

SM3000
Multipoint Videographic Recorder 3Introduction
IM/SM3000–EN Rev. L 7
Fig. 3.2 Functional Overview
Signal Sources – see
Appendix A, page 129
Chart View (Section 4.3) Bargraph View (Section 4.4)
Digital Indicator View (Section 4.5) Process View (Section 4.6)
Alarm Event Log (Section 4.9) Totalizer Log (Section 4.10)
Status and Audit Log (Section 4.8)

SM3000
Multipoint Videographic Recorder 4 Operation
8IM/SM3000–EN Rev. L
4Operation
4.1 Powering up the Instrument
When power is first applied to the instrument, its processor carries out a number of self-tests and displays the start-up screen. At the
end of the start up sequence the instrument displays the last Operator View that was displayed when the instrument was powered
down.
4.2 Displays and Controls
In normal day-to-day use, the instrument is operated via the Operator Keys located along the bottom of the screen.
Fig. 4.1 Displays and Controls
Status Icons –
see Appendix H, page 190
Enter Key
Selects the highlighted menu item.
If 'Screen capture' is set to 'Enabled' (see
Section 6.4.1, page 61) and external archive
media is inserted in the instrument, enables the
operator to save a snapshot of any operator
view to the external media if pressed when the
menu is not open.
Chart View –
see Section 4.3
Bargraph View –
see Section 4.4
Digital Indicator View –
see Section 4.5
Process View – see Section 4.6