ABS CP114 User manual

www.absgroup.com
0825-0001
GB 0825-A
ABS Control panel CP114
1 597 0825 GB 10.2009
Installation and Operating Instructions

2 Installation and Operating InstructionsInstallation and Operating Instructions
ABS Control panel CP114
GB 0825-A
CP114 is a control panel for connection to a single-phase mains supply 230 V/N/PE.
mMax. pre-fusing 16 A. If a residual-current protection device (RCD) is used, a 2-pol. universal-current-Max. pre-fusing 16 A. If a residual-current protection device (RCD) is used, a 2-pol. universal-current-
sensitive or a super immunized RCD is recommended.
A three-phase pump 3x230 V max. IN=10 A can run on a variable frequency drive (VFD) type Altivar ATV12
(see part-no.).
Part-no.: 6216 0870 – CP114 up to 1,5 kW; 7,5 A (Part-no. VFD 1285 0276)
Part-no.: 6216 0871 – CP114 up to 2,2 kW; 10,0 A (Part-no. VFD 1285 0277)
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affect the EMC.
CP114 will be controlled by the ABS Pump Controller PC111 (part-no. 1270 0002). Useable PC111 units with the
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0825-0002
Figure 1 Pump controller PC111
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connections must be carried out in accordance to the enclosed wiring diagram.
General Information
Main switch –Q0 interrupted the total control panel.
Fuse – F2 only protects the controller – A1. VFD –A10 remains active.
mAnalogue and digital level-inputs of PC111 are not intrinsically safe. In Ex-applications additional ap-
propriate safeguards are necessary.
Fuse – X1/8 protects circuit of accumulator (option).
Key lockable steel cabinet with separate wall brackets and cable glands.
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Installation and Operating Instructions 3
ABS Control panel CP114
GB 0825-A
Options
Backup-battery 12 V; 1,2 Ah (part-no. 6216 0961)
It is possible to operate parts of the PC111 unit independent of mains. An integrated charger functions as a
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Thermostatic controlled heater 230 V, 10 W (part-no. 6216 0088)
If unfavourable mounting is necessary e.g. outdoor installation, a thermostatic heater can be installed inside of
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guide.
External alarm unit (audio-visual) 12 VDC (part-no.: 6216 0978)
The external alarm unit combines a 12 VDC LED-alarm light and a piezo-buzzer IP65, mounted in plastic box
IP66.
All fundamental settings and operating steps are described in the standard manual of the PC111 (part-no.
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Menu item Value Comment
Stop criteria 6WRSÀRDW VWRSFULWHULDXVLQJÀRDWV
New Functions Ľ
Relay 2 function [Reversing pump, Start Cap., Off] Reversing if fault. Activated by output
LO1 from VFD.
Rev. Delay time Minutes Delay reverse function, so that the
pump can stop.
Rev. Run time Seconds Running time in changed direction.
Max. no Attempts 1 - 3 After reversion the pump starts. Pro-
cedure is considered as successful if
at least the running time of the “Rev.
delay” is reached.
After that the counter will be reset. If
fault occurs again, next start attempt,
max. 3 attempts possible. All further
attempts stop the pump, created alarm
have to be reset manually.
P1 Rel. when Rev. ON - OFF Function of relay 1 during reversion of
rotation (MUST BE in position „OFF“).
Curr. Sensor P1 ON - OFF Position „OFF“. Current measuring
occurs via VFD.
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4 Installation and Operating InstructionsInstallation and Operating Instructions
ABS Control panel CP114
GB 0825-A
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part-no when distributed. An examination of the parameters is urgently recommend.
0825-0003
Figure 2 Frequency converter (Fa. Schneider Electric)
A VFD of the Schneider Electric company, type Altivar ATV12 is used.
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guideline is available on the Schneider Electric Website under
http://www.global-download.schneider-electric.com as Download.
After connecting mains voltage and switching on the main switch, the display of the VFD shows [rdy].
The following settings are to be made and/or checked.
Menu item Value Comment
Main menu [COnF] 
Submenu [FULL] 
Menu [I_O_] 
[ctd]
AmThreshold value for high pump
current. Activate motor protection and/
or reverse function.
Main menu [COnF] 
[nCr]
A Nominal current of pump.
Main menu [COnF] 
[nPr]
kW Nominal power of pump.
Main menu [COnF] 
Submenu [FULL] 
Menu [drC]
[nsP]
rpm Nominal speed of pump.
These settings can be stored with the following function.
Menu item Value Comment
Main menu [COnF] 
[SCS]
nO
Str 1
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Main menu [COnF] 
[reC 1]
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Installation and Operating Instructions 5
ABS Control panel CP114
GB 0825-A
Technical data
(further technical data see manual PC111 and ATV12)
Ambient operating tempera-
ture
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Ambient storage temperature WR&
Humidity 5 – 95 % non-condensing
Dimensions HxBxT 420 x 300 x 230 mm
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Depth top edge lock
Degree of protection IP54
Power supply 210 – 240 V, 50 – 60 Hz single
phase
Weight Ca. 10 kg
Colour RAL 7035
Special VFD values
Max. altitude of site 1000 m
2000 m current reduction 1 %
per added 100 m
Range of output frequency 0,5 – 400 Hz
Max. transient current for
60 sec.
2 sec.
150 % of VFD nominal current
165 % of VFD nominal current
C1 EMV category Max. 5 m shielded cable, swit-
ching frequency 4, 8 or 12 kHz
0825-0004
Figure 3 Dimensions

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