Absco 30302GK User manual

CONCRETE SLAB
PAGE 1
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
10mm
50mm
WHEN LAYING YOUR CONCRETE
SLAB, CHAMFER THE 50mm EDGES
DOWNWARDS BY 10mm.
50mm
THIS WILL ENSURE THAT
CLEAR FROM YOUR SHED
WATER RUN OFF IS KEPT
3100mm
3100mm
FRONT: 3.0m
SIDE: 3.0m
HEIGHT: 2.1m
Absco Premier Garden Shed
Assembly Instructions
Model: 30302GK
We thank you for choosing an Australian made shed. For further assistance please
visit our detailed instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be number ONE, so please let us
know what you think of our instructions. Feedback makes us better.
[email protected]

PAGE 2
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
GENERAL INSTRUCTIONS
A NOTE ON SAFETY
·The site for the shed must be level. An uneven surface may result in misalignment of
parts.
·It is recommended that the shed be set on a 100mm concrete slab and anchored down
appropriately (refer to last page for details).
·Anchor sets are not supplied as standard items with this product as some customers
wish to use their own anchoring systems.
·Before commencing any assembly, read through these instructions in
detail to gain a thorough understanding of assembly methods and
associated details.
·Unpack the carton and carefully identify and check off all the parts
against the parts described and illustrated on pages three and four.
·Some parts may have sharp edges. It is advisable to wear gloves when
handling these items and safety glasses if drilling holes. Sensible shoes
are highly recommended.
·Do not erect your shed in windy conditions, ensure that the shed is
securely anchored to a solid foundation immediately after construction is
completed.
·It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
Normal: 4mm & 10mm
Masonry: 10mm
OPTIONAL
SITE PREPARATION
Normal: 3mm

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
PAGE 3
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
STEEL SHEET
1785mm X 773mm 30A
2
STEEL SHEET
1785mm X 773mm 31A
2
STEEL SHEET
1915mm X 773mm 36L
2
STEEL SHEET
1915mm X 773mm 36R
2
90A
JAMB L= 1568mm
1
91A
JAMB L= 1120mm
4
87A
LIP TRIM L= 1546mm
4
15A
2PEAK BRACE
2CHANNEL
L = 1518mm
84L
58B
1CHANNEL
L = 1725mm
58A
2CHANNEL WITH HINGES
L = 1725mm
97A
1RIDGE
BEAM
L = 2993mm
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
STEEL SHEET
1785mm X 711mm 34A
2
STEEL SHEET
1725mm X 773mm A
1
89C
JAMB L= 1725mm
1
89A
JAMB L= 1785mm
2
STEEL SHEET
2045mm X 773mm 38R
2
STEEL SHEET
1546mm X 773mm 45A
8
STEEL SHEET
2045mm X 773mm 38L
2
STEEL SHEET
1725mm X 773mm B
1

PAGE 4
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
58C
4CHANNEL
L = 773mm
2CHANNEL
L = 1518mm
84R
79A
1CHANNEL
L = 1568mm
14A
2CAP GABLE
L: 170mm
12
4mm CSK SCREW &
NUT SECURE HINGES
TO DOOR
8
4mm NUT & BOLT SET
SECURE TWO
PADBOLTS TO DOOR
SHEET
220 SELF TAPPING
SCREWS 3DOOR
PADBOLT
2
DOOR
PADBOLT
HASP
12
3mm POP RIVETS SECURE
HINGES TO DOOR
(ALTERNATIVE FIXING
METHOD)
1ASSEMBLY
INSTRUCTIONS
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
CONTENTS OF FITTINGS PACKET
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
12A
2
DOOR
STRAP
L: 165mm
22A
8
1 1
SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
3mm (0.12") DRILL BIT
HEX TEK SCREW
DRIVER BIT

PAGE 5
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
55AL
55CL
55BL
81BL
81AL
60AL
97AL
55CR
1
1
1
1
4
2
1RIDGE
BEAM
THESE COMPONENTS ARE TO BE
JOINED
TO THESE COMPONENTS
1
1
1
1
4
2
1
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
L = 1521mm (59.9")
55BR
81BR
81AR
60AR
97AR
55AR
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
RIDGE
BEAM
L = 1521mm (59.9")
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY
CSJ
QTY
10 ZARSP 1
CHANNEL JOINER
L= 200mm (7.9")
RIDGE BEAM JOINER
L: 450mm (17.7")

20mm
15mm
QTY = 10pcs.
CHANNEL
(0.79")
(0.59")
PUSH PUSH
CHANNEL
CSJ
PAGE 6
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
CSJ
HIGH-SIDE
CHANNEL
LOW-SIDE
CHANNEL
CSJ
CSJ
CSJ
= =
= =
==
=
=
STEP 1.
Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2.
Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3.
Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN JOIN>>
JOIN>> SJ
JOIN>>
<<JOIN
JOIN>> <<JOIN
J
CSJ
DRILL 4mm (0.16") x 3mm (0.12")
(2 PER A SIDE) HOLES TO
SECURE SECTIONS TOGETHER.
(THESE SCREWS MAY HAVE TO
BE TEMPORARILY REMOVED
AND REPLACED DURING LATER
ASSEMBLY)
Premier Garden Shed -
Model: 30302GK

PAGE 7
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
=
=
=
=
=
=
2 X 60AR
2993mm (117.8")
4 x 81A
2 x 60A
1 x 55A
1 x 55C
1 x 55B
1 x 81B
NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)
81BL
81BR
55BR
55BL
55CL
55CR
55AR
55AL
60AL
60AR
81AR
81AL
4 X 81AR
4 X 81AL
2 X 60AL
1 X 55AR
1 X 55AL
1 X 55CR
1 X 55CL
1 X 55BR
1 X 55BL
1 X 81BR
1 X 81BL
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING
STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
Premier Garden Shed -
Model: 30302GK

PAGE 8
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP.
PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM
Premier Garden Shed -
Model: 30302GK

PAGE 9
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
TEK SCREW DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 450mm (17.7") LONG
ZARSP
RIDGE BEAM 1521mm (59.9")
PARTS 97AL & 97AR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
PUSH PUSH
97AL
97AR
16mm
(0.63")
200mm
(7.9")
250mm
(9.8")
2993mm (117.8") OVERALL LENGTH
(PART 97A)
16mm
(0.63")
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 50mm (2.0").
Premier Garden Shed -
Model: 30302GK

Premier Garden Shed - Model: 30302GK
87A
60A
14A
87A
81A
87A
87A
VIEW OF ROOF COMPONENTS
14A
81A
97A
45A
45A
45A
45A
45A
45A
45A
45A
NO. PAGE 10
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/14

VIEW OF WALL COMPONENTS
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed
Model: 30302GK
81A
84L
55B
84R
84L
15A
55A
30A
30A
31A
31A
81B
36L
38L
36R 34A
55C
84R
36R
34A
38R
81A
38R
38L
36L
79A
89A
89A
91A
90A
91A
B
22A
A
PAGE 11

PAGE 12
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snaptite assembly system locks most perimeter channels to all roof and wall
sheets without the need for tools and fasteners.
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush with the
edges of the sheets.The snaptite system allows
adjustment for this process by simply tapping the
channel along the sheets until each end is neatly
flush. If you need to remove channels from the
panels, pull the channel along the panel from
opposing ends. You may need someone to help
with this.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
4mm NUT & BOLT SET
3mm POP RIVETS
PUSH
PUSH
HIGH SIDE
HIGH SIDE
PUSH
HIGH SIDE
HIGH SIDE
After joining sheets together, position channel over one end of the sheets, gently
tapping it over the snaptite lugs, working along the sheets to the other end.
HIGH SIDE
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
Join components together by pre-drilling the holes
first. Use one component as a template to mark where
the holes are. Drill with 3mm drill bit.
D

PAGE 13
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
DOOR PANEL ASSEMBLYDOOR PANEL ASSEMBLY
20mm
58C
58C
FOUR HOLE SET
FOR PADBOLT
CONNECTION
58C
12A
58C
58A
58A
15mm FLANGE
A
B
89C
58B
A
B
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
ALL VERTICAL DOOR CHANNELS
ARE INSTALLED IN THE REVERSE
DIRECTION IN COMPARISON TO
HORIZONTAL DOOR CHANNELS
FLANGE

REAR PANEL ASSEMBLY
SIDE PANEL ASSEMBLY
(2 Required)
PAGE 14
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
55B
81B
Premier Garden Shed -
Model: 30302GK
SNAP
T TE
i
SNAP
T TE
i
TRIM THE TIP OF EACH
SHEET OR BEND OUT OF THE
WAY TO ALLOW CHANNELS
TO FIT HARD UP TO THE
EDGE OF THE SHEET
30A
31A
31A
30A
36L
38L
38R
36R
84R
81A
84L
15A
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i

2 x PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
NO. 81A FITTED
ROOF PANEL ASSEMBLY
(2 Required)
PAGE 15
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
SNAP
T TE
i
SNAP
T TE
i
45A
45A
45A
45A
87A
81A
87A
60A

FRONT PANEL ASSEMBLY
PAGE 16
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
89A
89A
55A
90A
79A
55C
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
34A
34A

DOOR PANEL ASSEMBLY
NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for
proper alignment. position each hasp centrally over the padbolt shaft, and drill 3mm holes and secure with screws
NOTE: Nuts and bolts (supplied) may be used instead of
pop rivets (supplied) by simply enlarging the hinge hole
sets in the jamb using a 4mm drill bit
PAGE 17
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
91A
91A
A
B
Premier Garden Shed -
Model: 30302GK

PAGE 18
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
PANEL CONSTRUCTION
NOTE: Take care to ensure that both front
and rear wall panels are not positioned
upside down. The top channel of each
panel is pre-punched for attaching roof
sheets, the bottom channels
are not.
SIDE WALL PANEL
CHANNELS FIT INTO THE
NOTCHED FRONT AND
REAR WALL PANEL
CHANNELS CHANNEL TYPE 60A
THIS END
CHANNEL TYPE
81A THIS END
97A

SLIDE THE ROOF PANEL INTO
POSITION, AND SECURE WITH
ONE SCREW AT EACH CORNER
ONLY AT THIS STAGE
SECURE PEAK
BRACE TO RIDGE
BEAM AND ROOF
PANEL WITH ONE
SCREW AT EACH
END
MOVE THE OTHER
ROOF PANEL INTO
POSITION AND SECURE
PEAK BRACE TO RIDGE
BEAM AND ROOF
PANEL WITH ONE
SCREW AT EACH END
ROOF CONSTRUCTION
PAGE 19
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
Premier Garden Shed -
Model: 30302GK
INSIDE VIEW OF FIXING

DYNABOLT
BOLT & NUT
STEEL
ANGLE
SLAB
WALL
SHEET
FINAL CONSTRUCTION
BEND THE TOP AND
BOTTOM FLANGES AS
SHOWN, THEN HOOK THE
BOTTOM FLANGES UNDER
THE TOP CHANNEL AND
SCREW THE TOP FLANGES
FOR BOTH AS SHOWN
GABLE CAPS
PAGE 20
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 30302GK 27/04/16
14A
- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,
DYNABOLT AND STEEL ANGLE
- DRILL A 10mm HOLE INTO
THE WALL SHEET
- DRILL A 10mm HOLE INTO THE
CONCRETE
Premier Garden Shed -
Model: 30302GK
ANCHORING OF SHED
LOCATION OF 12
CONCRETE ANCHORS