Absco J23083BK User manual

ABSCO INDUSTRIES Page 1 MARCH 17
INSTRUCTION MANUAL
J23083BK
Fastening to a concrete slab is highly recommended for optimal panel alignment and
correct functionality of moving parts.
A recess (75mm wide x 25mm deep) around the perimeter of the concrete slab is
recommended to minimise water ingress.
Further details about securing this product to the ground are on page 24 of this manual.

ABSCO INDUSTRIES Page 2 MARCH 17
INSTRUCTION MANUAL
J23083BK
CONTENT PAGE
SITE & PREPARATION 3
PACKING LIST 4
SNAPTiTE ASSEMBLY 8
JOINING SPLICED CHANNELS 9
SPLICED CHANNEL ASSEMBLIES 10
PANEL ASSEMBLY—LID (E) 11
PANEL ASSEMBLY—REAR (A) 13
PANEL ASSEMBLY—SIDE (B & C) 14
PANEL ASSEMBLY—FRONT (D) 15
PANEL ASSEMBLY—DOOR A 17
PANEL ASSEMBLY—DOOR B 18
PANEL ASSEMBLY - DOOR FITTINGS 19
WALL ASSEMBLY 20
HINGING & BRACING 21
DOOR & LID ASSEMBLY 22
ANCHORING 24
HASP & STAPLE INSTALLATION 25
WARRANTY INFORMATION 26

ABSCO INDUSTRIES Page 3 MARCH 17
INSTRUCTION MANUAL
J23083BK
This is a do-it-yourself product which requires several tools (illustrated on the left) along with basic construction skills and
knowledge. Use this manual as a guide, and be mindful of positioning parts square, centred and level where applicable
throughout the assembly processes illustrated. Prepare your kit by unpacking all components & check using the Packing
List at the end of this document.
Select a level and even surface for assembly, as uneven surfaces result in the misalignment of panels and parts.
This product includes lightweight components with large surface areas - avoid assembling your shed in windy conditions.
Ensure that your shed is anchored securely to a solid foundation immediately after assembly is completed.
Some parts include sharp edges which are likely to be handled during assembly.
Inspect and understand each part prior to assembly, and be mindful of sharp edges when handling them during
assembly. It’s advisable to wear gloves, particularly during each of the panel assembly processes.
Some holes on this product are not pre-punched, and will require drilling - use safety glasses for eye protection,
and gently clear the resulting swarf from the sheet metal to avoid marking and discolouration.
Wearing a pair of closed in shoes throughout the assembly process is highly recommended.
The panel assembly processes can be undertaken by one person, however assistance from a second person is recommended for
the wall, door and roof/lid assembly processes.
SITE & PREPARATION

ABSCO INDUSTRIES Page 4 MARCH 17
PACKING LIST
J23083BK
CODE IMAGE DESCRIPTION QTY CHECK
43N SHEET - 1310mm Long 1
43O SHEET - 1310mm Long 2
39D
SHEET - 1180mm Long SHEET - 1180mm Long
1 1
X3L
SHEET - 1310mm Long
LEFT SHEAR CUT @ 1x END
1
X3R
SHEET - 1310mm Long
RIGHT SHEAR CUT @ 1x END
1
43M SHEET - 805mm Long 1
43I SHEET - 805mm Long 1
43P SHEET - 805mm Long 1
H SHEET - 1130mm Long 1
I SHEET - 1130mm Long 1

ABSCO INDUSTRIES Page 5 MARCH 17
PACKING LIST
J23083BK
CODE IMAGE DESCRIPTION QTY CHECK
58C
CHANNEL
773mm LONG
4
81DL
81DR
CHANNEL - NOTCHED
1126.5mm LONG - SPLICED
1 1
81J
CHANNEL
773mm LONG
2
54PL
54PR
CHANNEL - NOTCHED
1126.5mm LONG - SPLICED
1 1
61B
CHANNEL
786mm LONG
2
54RL
54RR
CHANNEL - NOTCHED
1114mm LONG - SPLICED
2 2
79A
CHANNEL
1568mm LONG
1
54SL
54SR
CHANNEL
1129.5mm LONG - SPLICED
1 1
54TL
54TR
CHANNEL
1129.5mm LONG - SPLICED
1 1
58U
CHANNEL
1130mm LONG
2
58X
CHANNEL
1130mm LONG
1

ABSCO INDUSTRIES Page 6 MARCH 17
PACKING LIST
J23083BK
CODE IMAGE DESCRIPTION QTY CHECK
89R
JAMB - NOTCHED
1180mm LONG
2
89T
JAMB
1130mm LONG
1
90A
JAMB - NOTCHED
1568mm LONG
1
91A
JAMB
1120mm LONG
2
91G
JAMB
1235mm LONG
2
88N
LIP
805mm LONG
2
88M
LIP
780mm LONG
2

ABSCO INDUSTRIES Page 7 MARCH 17
PACKING LIST
J23083BK
CODE IMAGE DESCRIPTION QTY CHECK
ZACSJ CHANNEL JOINER 6
ANCHORSET
FLOOR MOUNT ANCHOR KIT
SET OF 8
1
FAST001 SELF TAPPING SCREW 132 FAST004 CSK SCREW - 3/16 8 FAST005 HEX NUT - 3/16 8 FAST006 PADBOLT 3 FAST007 PADBOLT HASP 2 FAST009 POP RIVET 42
FAST012A BUTT HINGE - 6 HOLE 7
12A DOOR PLATE 2
HASP HASP 1
STAPLE STAPLE 1
DRILL 3mm DRILL BIT 1

ABSCO INDUSTRIES Page 8 MARCH 17
INSTRUCTION MANUAL
J23083BK
SNAPTiTE ASSEMBLY
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the SnapTite
system, as detailed on the following
pages wherever you see the symbol.
Position sheets on timbers,
trestles or partly over
edge of concrete slab.
Each perimeter channel must finish flush with the edges of the sheets. The
SnapTite system allows adjustment for this process by simply tapping the
channel along the sheets until each end is neatly flush. If you need to
remove channels from the panels, pull the channel along the panel from
opposing ends. You may need someone to help with this.
The SnapTite assembly system locks most perimeter channels to all roof and wall sheets without the need for tools and fasteners.
After joining sheets together, position channel over one
end of the sheets, gently tapping it over the SnapTite
lugs, working along the sheets to the other end.

ABSCO INDUSTRIES Page 9 MARCH 17
INSTRUCTION MANUAL
J23083BK
JOINING SPLICED CHANNELS
Position the channels and the CSJ
joiner channel so the centre of the
CSJ is in line with the end of each
channel to be joined together.
Join the first channel to the CSJ by inserting the centre of the CSJ
(on an angle) to the end of the channel where the JOIN>> text is
marked. Push down one side of the CSJ until you hear a 'click'.
Join the second channel to the CSJ
by positioning the <<JOIN end of
the channel at the centre of the CSJ
(on an angle). Push the CSJ into the
channel until you here a 'click'.
The joined channels should
now look like the picture
above with the CSJ positioned
equally inside of the joined
channels.
DRILL 4x 3mm (0.12") (2 PER
A SIDE) HOLES TO SECURE
SECTIONS TOGETHER. (THESE
SCREWS MAY HAVE TO BE
TEMPORARILY REMOVED
AND REPLACED DURING
LATER ASSEMBLY)
STEP ONE STEP TWO STEP THREE STEP FOUR

ABSCO INDUSTRIES Page 10 MARCH 17
INSTRUCTION MANUAL
J23083BK
SPLICED CHANNEL ASSEMBLIES
NOTE: SOME CHANNELS HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL
HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS
HOLES ON THE CHANNELS YOU ARE CONNECTING
JOIN TOGETHER 12 X CHANNEL SECTIONS
USING 6 X CHANNEL JOINERS (PART CSJ)

ABSCO INDUSTRIES Page 11 MARCH 17
INSTRUCTION MANUAL
J23083BK
1) Ensure that 54S & 54T Channels are centred on Sheets.
3) Do not install FAST001 Screws in splicing holes on
underside of 54T Channel: these will be installed with
the HASP during a later process.
2) Do not install FAST001 Screws in splicing holes on
underside of 54S Channel: these will not be installed
as they would interfere with the hinging of this panel.

ABSCO INDUSTRIES Page 12 MARCH 17
INSTRUCTION MANUAL
J23083BK
1) Install 2x FAST001 Screw to each 91G Jamb from
underside.
2) Install remaining FAST001 Screws from top as illustrated.
3) Remove initial FAST001 Screws and install from top.

ABSCO INDUSTRIES Page 13 MARCH 17
INSTRUCTION MANUAL
J23083BK

ABSCO INDUSTRIES Page 14 MARCH 17
INSTRUCTION MANUAL
J23083BK
1) Drill hole in 88M Lip as indicated in DETAIL C.
2) Fit 88M Lip to 61B Channel once 61B Channel
has been fitted to X3L/R Sheet.

ABSCO INDUSTRIES Page 15 MARCH 17
INSTRUCTION MANUAL
J23083BK
The FAST001 Screws illustrated in this process locate the 54R Channels onto the Sheets in
an important position which will determine correct alignment of the doors and lid.
It is important that these are installed before proceeding further.

ABSCO INDUSTRIES Page 16 MARCH 17
INSTRUCTION MANUAL
J23083BK
1) Ensure that 54R Channels are secured to 39D Sheets.
2) Place the 89R Jambs into position by nesting end
notches around the high edges of 54R Channels.
3) Align top & bottom holes with corresponding holes
in 54R Channel and fit FAST001 Screws.
9) Place short side of 79A Channel
in front of short side of 54R Channel.
10) Install FAST001 Screws.
4) Squeeze 89R Jambs
against rib in 39D Sheets to
align 89R Jamb as straight
as possible (check edge
of Jamb and edge of rib).
5) Pre-drill holes in 39D Sheet using
holes in 89R Jamb as guide.
6) Install FAST001 Screws.
7) Place the 90A Jamb into position
by nesting end notches around the
edges of the 89R Jambs
8) Install FAST001 Screws.

ABSCO INDUSTRIES Page 17 MARCH 17
INSTRUCTION MANUAL
J23083BK
1) Tuck the 20mm Face of the 91A Jamb
into the Bottom 58C Channel.
2) Install 2x FAST001 Screw to each 91A
Jamb from back.
3) Install remaining FAST001 Screws from
front as illustrated.
4) Remove initial FAST001 Screws and install
from front as illustrated.

ABSCO INDUSTRIES Page 18 MARCH 17
INSTRUCTION MANUAL
J23083BK
1) Tuck the 20mm Face of the 91A Jamb
into the Bottom 58C Channel.
2) Install 2x FAST001 Screw to each 91A
Jamb from back.
3) Install remaining FAST001 Screws from
front as illustrated.
4) Remove initial FAST001 Screws and install
from front as illustrated.

ABSCO INDUSTRIES Page 19 MARCH 17
INSTRUCTION MANUAL
J23083BK

ABSCO INDUSTRIES Page 20 MARCH 17
INSTRUCTION MANUAL
J23083BK