Accesus KOMPLET 211062 User manual
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KOMPLET 211062
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Index:
1-Information for this manual 4
2-Explanation of symbols used in this manual 4
3-General. 5
3.1-Glossary and abbreviations used in this manual 5
4-Previous instructions and warnings 6
5-Machine’s description. 8
5.1-Area of application. 8
5.2-TSP equipment. 8
5.3-Main components 9
6-Setting up 10
6.1-Efforts due to suspended loads 10
6.2-Configuration / dimensions 10
6.3-Assembly of the platform 11
6.4-Electric components 20
6.5-Introduction of the wire ropes in the platform 21
6.6-Running test 25
7-Safety devices 27
7.1-Integrated safety devices in electric hoist e.lift501 27
7.2-Integrated safety devices in electric cabinet 27
7.3-Fall arrest device system securichute600 28
7.4-Overload safety device system in e.lift501 29
7.5-Upper and final limit switch in e.lift501 29
7.6-Phase controller 30
7.7-Emergency descent in e.lift501 30
7.8-Acoustic bleeper (optional) 30
8-Operating the platform 30
8.1-Preliminary checks 30
8.2-Rated capacity 33
8.3-Loading / unloading areas 33
8.4-Electric controls. 34
8.5-No power emergency descent 35
8.6-Action in case of the fall arrest locking 36
8.7-Request for help with the acoustic bleeper (optional) 36
8.8-Platform leveling 37
8.9-Moving the platform horizontally 39
8.10-Removing the wire ropes 40
8.11-Dismanting the platform 41
9-Resual risks not covered by the design of the TSP 42
10-Troubleshooting 42
11-Maintenance 45
11.1-Wire ropes 46
11.2-Elevator 47
11.3-Fall arrest device securichute 48
12-Spare parts 48
12.1-Komplet 211062 platform. 48
12.2-Elevator 48
12.3-Fall arrest device securichute600 48
12.4-Electric cabinet 48
12.5-Nameplates and labels 49
13-Disposal and environmental protection 50
14-Model for Declaration of Conformity 51
15-Machine’s historic 52
15.1-Daily inspection report 52
15.2-Periodic inspection report 55
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DANGER!
IMPORTANT!
NOTE
DANGER!
Type and origin of danger Result: for example fatal or serious injuries.
-Solutions to eliminate the danger.
Type and origin of danger Result: for example damage to machines or the environment.
-Solutions to eliminate any possibility of accidents
Useful tips for optimum working. Instructions to operation / documentation in writing.
Risk of wound and injuries due to
fall of objects, failure, incorrect ap-
plication and/or incorrect utiliza-
tion.
Read the whole operating instructions manual before the as-
sembly and set up of the platform. Follow the instructions and
procedures described in this manual in order to ensure a safety
utilization of the equipment.
1- Information for this manual:
Date of edition: Manufacturer:
1th Edition: 02/2020 ACCESUS plataformas suspendidas, S.L.
C/Energia 54
08940 Cornellà de Llobregat (Barcelona)
Telf.: (+34) 93 475 17 73
www.accesus.es
Copyright:
All rights reserved.
2- Explanation of symbols used in this manual
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3- General:
This operating instructions manual is destined to the workers of the described machine. This op-
erating instructions manual must be accessible to workers every time. Request more copies if it’s neces-
sary.
ACCESUS Plataformas Suspendidas S.L. saves the rights to modify the product described in this
manual as a part of his continued improvement.
The clients can obtain more information about other ACCESUS products, demanding the docu-
mentation through address described at section 1 of this instructions manual.
Please, check our website: www.accesus.es.
3.1-Glosary and abbreviations used in this manual:
W.L.L. Working Load Limit.
Electrician Aprofessionalworkerwhoknowsandhasthecorrespondentandnecessaryqualication
to know the risks and to avoid the danger that has an electrical environment.
Worker A person who works professionally with the machine.
TSP Temporary Suspended Platform.
Exploiter The responsible for both the regulatory operation of the installation of the device and
compliance with maintenance intervals and repair works.
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4- Previous instructions and warnings:
•TSP(TemporarySuspendedPlatforms)isdestinedexclusivelytoaprofessional use. Must be
destinedonlytoqualiedpeoplewithknowledgeforsetupandutilization.Workersmustbepreparedfor
works at heights. Workers must know and assimilate the Law of Labor Risk Prevention.
•Themachinemustbedismantledandstoredattheendoftheworks.
•ForasafetyutilizationtheTSPrequiresatleast2workersatthesametime.
•ThisTSPcanonlybeusedbyauthorizedstaffwithadequateformationandpsychologicallysuit-
able. Keep out from unauthorized people.
•BeforetoinstallanduseaTSPisessential,forsafetyandefficiency,to read and assimilate all
the contents of this manual and proceed in agreement to this instructions. Likewise, before the service,
it’s important to read all the labels fixed on the machine.
•Thismanualmustbeconservedingoodconditionandalwaysbeavailableforallworkerswhouse
the TSP.
•Incaseoflossordeteriorationofthelabels,thesemustbereplacedbeforetheuseofthema-
chine. Request more copies of the instructions manual and labels if it’s necessary.
•Theresponsiblecompanymustapply the regulation of safety relative to the assembly, utiliza-
tion, maintenance and technical controls referred to all the equipment. The responsible company must give
the instructions to the workers and verify his aptitudes.
•Beforeputtinginservicetheplatform,thepersoninchargeofwork,mustverifyandensurethe
good condition of the TSP equipment.
•Don’tuseaTSPoranaccessory(wirerope,suspensionpoints,etc.)inbadcondition.Aperiodic
control of the machine by an authorized person is essential for safety. The maintenance not described in
this manual must be realized by the manufacturer or by an authorized repairer.
•Don’tusetheequipmentforotherusesthantheindicatedinthismanual.Themanufacturercan’t
guarantee the product for other configurations not described in this manual. For other applications consult
the manufacturer or a professional specialized technician before proceeding to assembly the equipment.
•Don’t use the TSP beyond the limits of utilization described in this manual and the platform
manufacturer, and specially don’t exceed the rated load of use indicated in the labels.
•Apartfromtheinstructionsindicatedinthismanual,themanufacturerdeclinesanyresponsibility
for the consequences of a disassembly of the devices, modifications or manipulations, specially in case of
substitution of the original pieces by others from different origin.
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•ThisTSPhasalifeof10years.Thisdurationisbasedonautilizationoftheplatformaccording
to the instructions of this manual of 200 hours per year and with the condition that the annual reviews ef-
fect.
•AspecialcareisneededbydangersthatwillappearwhentheTSPisoverwater,publicareasor
where it’s not possible to get the platform down to a safe position.
•Whenplanningthework,theclimaticandwindcharacteristicsofthesitemustbetakenintoac-
count: in case of doubt, check the weather and wind conditions in the meteorological service before start-
ing work.
•Don’tusetheTSPinsevereconditionssuchasatmosphericextremeconditions,corrosiveen-
vironments, magnetic fields, explosive atmospheres (ATEX), works under tension, works in low voltage
network, etc.
•AspecialcareinneededduetodangersderivedformworkwithTSPinconfinedspaces.
•Inthevicinityofthewinchitisnecessarytousehearingprotection.
•Don’tusetheTSPforloadswhichcangeneratedangeroussituations(forexample:moltenmetal,
acids, radioactive materials, etc.)
•Forplatformsemployedatheightsupperthan40mandexposedtowindsover50km/h,they
must limit the lateral movements by a guide system, composed by anchorages each 20m.
•Aspecialcareisneededbydangersthatwillappearwhentheloadsaremanipulated.
•In some countries of the European Union is obligatory an inspection before the putting in
service of a new work. This control must be realized by an authorized organism.
•To cover risks arising from misuse, it is necessary the use of personal protective equip-
ment (PPE) fall arrest by operators. See section 8.1 of this instructions manual.
•The elaboration of the procedure for entering a confined space is the responsibility of the
company that uses the machine.
IMPORTANT:
If you entrust this equipment to subcon-
tracted personnel you have to apply and
check his obligations about safety at
work, specially for verifications and tests
before the putting in service.
RISK ASSESSMENT:
According to 92/57/CEE, each contractor
shall prepare a Safety and Health plan at
work which analyses, studies, develops and
supplements the previsions contained in the
study or basic study, based on their own sys-
tem of execution of the work.
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5-Machine’s description
5.1-Area of application
The machine described in this manual is destined to be used temporary for inspection and main-
tenance works for interior surfaces in sloping flat roofs (persons elevation and tools included), such as
deposits.
The platform remains excluded for:
-Temporary suspended platforms equipped with elevators with a maximum capacity of use exceeding
500kg.
-Temporary suspended platforms suspended by 3 points or more.
-Suspended platforms designed for permanent installation in buildings.
-Platforms suspended from the hook of a crane.
-Explosive atmospheres (ATEX).
5.2-TSP equipment
The equipment described in this manual is composed by a steel suspended platform equipped with
two e.lift501 powered hoist (with fall arrest device securichute600), suspended by steel wire ropes.
ACCESUS can also provide or advise in choosing of the most suitable roof beam or suspension
structure. If you have a roof beam, ACCESUS can study your case and document it so you can use the
aluminium suspended scaffold safely and documents in order.
The limit of the equipment described in this manual are the hooks of work an safety wire ropes.
If this equipment does not adapt to your needs, ACCESUS can advise in the correct choice of a
suspended scaffold and/or suspension structure for your specific case. If it’s necessary we can design a
bespoke solution for you.
The TSP includes all the safety devices to make a temporary suspended access installation cov-
ered by the declaration of conformity made by the manufacturer and according to the Machine Directive.
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5.3-Main components
The main components are:
Suspended platform Accesus KOMPLET 211062 manufactured in steel, composed by:
1-Electric hoist e.lift501. (2 units),
2-Fall arrest device securichute 600. (2 units)
3-Electric cabinet for elift501 (1 unit),
4-Lower end panel (1 unit),
5-Upper end panel (1 unit)
6-Floor-stairs panels 3m (2 units)
7-Floor-stairs panels 2m (1 unit)
8-Works and safety wire ropes (4 units)
9-Side panels 3m (4 units)
10-Side panels 2m (2 units)
11-Handrails 3m (4 unid.)
12-Handrails 2m (2 unid.)
13-Lower elevator anchorage (1 unit)
14-Upper elevator anchorage (1 unit)
15-Electric cabinet support (1 unit)
16-Connection stirrup (2 units)
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6.2-Congurations/dimensions
The Komplet 211062 platform is a special platform of length 8m and width 700mm.
The following tables describe the configurations, load capacity and dead weight.
The vertical reaction to the hooks of the wire ropes (work and safety) of the suspended scaffold
Komplet 211062 is:
E.lift 501
Reaction not-factored on hook (R) 500 kg
According to the UNE-EN 1808 standard, the anchor point must support the greater reaction with
a safety factor of 3.
ACCESUS recommends the use of standard suspensions such as the Brakoo system, or the rest
of the ACCESUS suspension range.
A qualified person must perform the calculations or load test and be the responsible of the struc-
ture’s capacity to support the efforts due to the suspended loads.
ACCESUS recommends a test load for your special suspension structure in order to verify that the
anchorage points are correct. ACCESUS proposes this service and gives you a certification of the load
test.
L
LOAD CAPACITY
Elevator Platform length (m) 8
e.lift® 501
Weight load capacity (kg) 320
Number of people 3
Dead weight (kg) 550
6-Setting up
6.1-Efforts due to suspended loads
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6.3-Assembly of the platform
IMPORTANT!
Risk of wounds and injuries due
to fall of objects, fall from different
level and / or breaks.
Danger of death due to fall of objects, fall from different level and
/ or breaks.
-Before the assembly of the wire ropes ensure that the support-
ing point have enough capacity to support the efforts of the sus-
pended loads.
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The assembly of the modules can be done with any of the following two types of fasteners:
-ACCESUS Nut fastener with safety DIN985 nut and DIN125 washer.
List of materials and necessary tools for the assemble:
Torque and ratchet wrenches for M10 and M12 hexagonal screws. 2 people.
- The following table shows the necessary fasteners and the correct torque setting::
DESCRIPTION TORQUE SETTING UNITS
T1 Accesus fastener - 36
T2 DIN931 M12x50 8.8 Screw + DIN985 Nut 62 Nm 4
T3 Screw DIN931 M12x90 8.8 + DIN985 Nut + 2 Washer DIN125 62 Nm 4
T4 Screw DIN931 M12x100 8.8 + DIN985 Nut + 2 Washer DIN125 62 Nm 10
T5 Screw DIN931 M10x80 8.8 + DIN985 Nut + 2 Washer DIN125 36 Nm 4
-ACCESUS fastener with safety clip.
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9
9
10
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Then place the floors (6 or 7) and secure them with the 4 stops per floor. The tubes that protrude
from the crossbar of the connection stirrup (16) or upper end (5), must fit to the ears that come out at the
ends of the floors (6 or 7), from the bottom.
The assembly of the scaffolding with the location of the fastener is described below:
Floor stop
Stirrup - floors
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6 o 7
9 o 10
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Pay attention to the orientation of the steps, where “x” is always longer than “y”. Support the pla-
tform at the ends to raise it about 15cm from the ground to assemble the floors.
The outer floor frame (6 or 7) must rest on the lower projection of the lateral supports (9 or 10).
Display next image where an end panel has been hidden in order to see the support mentioned.
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T4
16
T3
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Fix the floors - stairs (6 or 7) with 4 T4 screws for each floor. The floor - stair (6 or 7) closest to the
lower end panel (4) will only be secured by 2 T4 screws at the top with the connection stirrup (16).
Place the elevator anchorage (13) in the lower end panel (4) using 2 T3 screws.
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T3
14
5
T2
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Place the upper anchorage on the upper end panel using 2 T3 screws
Then assemble the elevators using 2 T2 screws for each elevator. Each elevator is positioned so
that the most protruding part of the elevator with respect to the anchors will face the outside of the platform,
each rotated 180 degrees with respect to the other elevator.
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In the case of the platform equipped with two electric elevators e.lift501 and its corresponding elec-
trical cabinet.
Ensure that the power supply connector is compatible with the electric cabinet.
- Three-phase 400 V 50 Hz
- Mono-phase 230 V 50 Hz
•Thepowersupplymustbeprotected,beforetheconnector,witha16Adifferentialcircuitbreaker30
mA.
•Thecable’sgaugebetweenthefloorandtheplatformmustbecompatiblewiththepowerofthedevices
and the cable’s length. See table:
•Fixtheelectriccabinetonthehandrail.
•Connectthepowersupplycablefromtheelectriccabinettothepowersupplyhosebymeansofa
CEE 16A connector. The hose must be fixed to the platform with a pin. For superior heights to 100 m you
have to verify the efforts admitted by the cable.
•Connectthee.lift501hoisttotheelectriccabinetandcheckthecorrectrunningofthedevice.
Before a working day is obligatory to check the stop emergency.
•Thedeviceisprotectedwithasystemofphasecontrolrelay.If
this device doesn’t work try to reverse the phases with a screwdriver.
See attached photo.
•Earthwireisdonethroughthepowersupplyline.Theearthing
function must be checked (check the protective cable and isolation). Op-
tionally additional measures will be necessary.
6.4-Electric components
Hose length 50 m 100 m 200 m
Three-phase 380-400V 2.5 2.5 2.5
Three-phase 230V 2.5 2.5 4
Monophase 2.5 4 6
Minimum cross-section in mm2(per wire) for 2 e.lift501
•Ifnecessary,ageneratorwithapowerequivalenttothreetimestheratedpowerofthewinch
(nominal power of the generator [kVA] = number of winches x nominal capacity of the winches [kW] x 3)
can be used. The generator must be grounded by the operator. The earthing function must be checked
(check the isolation protection).
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