Ace 73-801 Instructions for use

INSTRUCTION
&
MAINTENANCE MANUAL
F'OR
MODEL
#73-801
CENERAL INFORMATION
Caretully
inspeclthe
unitiorconcealed
damage
thatmayhave
occuned
duringshipping
andhandting.If anyda,nageis
found,fienyou
asthereceiver
mustnote
andimmed:ately
contactthe
fieightcompany.
Make
surerhereareno
dentsinthehousing.
astheywill prevent
thefilters
fiomstiding
intotheunits
smoothty.
THIS IS
yOUR RXSPONSIBILITY.
NOTE:Careful
whenunloading
theunitoffrhe skid!theunitis
tophervy.
CAUIION: Thisdevice
is
powered
by
rotatingelect
icalmachinery
lll Careless
or'mp.oper
usemayresutt
inpersonat injury.
Read
theSafetyPrecautions
andwamings
contained
withjnp4al tooperating
thisnachine.
READAND SAVETHESE
INSTRUCTIONS
SAFETY
WARNINGS
& CAUTIONS
FAILURE TO OBSERVE THF, FOLLOWING
PRECAUTIONS
COULDRESI.JLT
IN SERIOUS
INJURY,
INCLUDING
DEATHIN EXTREME
CASES.SAVE
TIIESE
INSI'RUCTIONS.
WARNINC:(EXPLOSION HAZARDI
Thisunit conrainspans
*hich can
arco. sparkduring
nomal operatjon.Do nol usein areascontaminated
by volatile
or flammable mare.ials as fiese sparks niay ignite ihe
contaminates
andcause
adange.ous
exptosion.
WARNING:(HARMFUL FUMES)
'Ihefilters
usedinrhis
unirwillrernove
sotidpa(iculate
QN!Y, anddonoteliminate
tumesandgases
rharmaybea
health
hazard.Failure
to obsewe
theprcsence
of such
tumes
couldcause
seriousillness
ordeath.
CAUTION:(SHOCK
HAZAR-D)
To insurecontinuedproiecrion
against
shockhazard,
connectA.C.
cordonly
to p.operl) grounded
ourtets
Reptace
defectivecords
immedialel),.
Donlexposeto
moisture
orliquid
as this coulddefeatthe electricalinsulation
thus causing
CAUTION:(STRONG
VACUUM)
Care
mustberalenro avoidpersonal
allo$
inehoseinleL
roconrrr
Idn\bod)&ea
such
CAUTION:(LIFTING)
injuryby not
Imprope.lifiing o. hardling of rhjs unit could cause
backinju'1. Follow the
recommended
methodfor lifting.
CAUTION:(AIRFLOW BLOCKAGE)
Since
exhausta; leavestheendofrfiis unit,caurion
should
beobservednor
to
position
unirinsuchawayasto
btock
MISCELLANEOUS
CAUTIONS:
LUseofany aftachment
notrecommended
orsoldbythe
aircleaner
manufacturer
mayresultinriskoftire, cleclricshock.
2. To reducc
therisk of damaSe
to the electric
plug or
cord,d;sconnect
bypullingplug
rather
thancordwhenremovin-q
power
Fom theairclcder.
l. Makcsure
cordandhose
arelocaredsoihe) willnor be
steppedon,tripped
over.
or otherwise
subjectedto damageor
4. An e\tensioncord
shouldnotbeusedunlessabsotuiet]
necessary.
Useofimproper extensioncordcouldresulr
in risk
of fife andelectric
shock.
NOTE : tf extension
cordmusrbeused,
useonlyagrounded
cordandfollow theserecommendations:
5.
(25 ft.#r2
AWG.)
(
50ft.#r0
Awc.)
( r00
ft.48Awc.)
Donor
disassemble
theaircleaner.
Takeit to a
6. 1o reduc€therisk
of eleetric
shockor bodilyinjury.
qualified serviceman
whcn service or rcpair is required.
IncoFect
reassernbly
rnayresuh
in riskofelecrric shock
or fire.
unplugthe air cleane.
ftom oullet beforeattempringany
marntenance
orcleaning.Tuming
offthepower
switchwitlnor
eliminatethis
risk.

THEORYOFOPERATION
Thisunitisaportable aircleanereurploying
oneth€rmally
protected,
bighperfonnance motor
producingveryhighvelocityair
flow throughthe
urit. Finesolid
Frticulate materialandsmoke
mayb€removedftomth€airbythe filtermedia.
An initial sparktrap
collectsla.ge
particles
beforetheyreachthepre-filter.Thistraptu.ther;solates
thefihersfrom sparksin
thecaseofa weldingoperation.
Upon leaving thet.ap.theair is passed
through
pre-fihers.These
pre-filters
aredesignedto catchthelarger
particles
leaving
ihetrap.Ttese ielatilely inerp€nsive
pr€-filtersprevents
themoreexpensivemainfilter frombecoming
quicklyclogged.Thepre-filters
maybechangedseveraltines before
th€mainfilter needsto bechanged.
All Factoryfurnished filters haveaU.L. classlI rering and 'rsing
rny filterx otherthan thosesuppliedfor lhis unil isnot
tjse of rny produdoiherthanthatrecommended
bythemanufaciurerwill voidthewarranty.
Themain
(or final) filtermaybeselected
liom several
grades
available,dependinguponthe levelofperformance
desired.All
ofthesearehighefficiency
muhi,flow filterswhich feature€xtendedsurfacearea
fo. longlife iDhighvelocityfiltrationsysicms.Seethe
ReplacementParts
& lihers secliontowardtheendofthis meual fo. pannumbersandfilterefiiciencies.
Seleclonofthcfilrcrben
.Jired
lorIhe
jobshouldbediscu-ed
wi!h
aocdlerorafa.roDrepresen!?ri\e.
A di$ereniial
pressu.egauge
isaninregral
part
ofthe unii. Whenthefilte.sbecomeclogged,fie gauge
will indicateanincrease
indifferential
pressu.e.
A1rhis
point,
thefiltersshould
bechanged.Dependingupontheapplication,the
pre-filter
can
be
changed
several
times
beforethenain filtermust be
changed.Changingthepre-filte[s regularlycanextend
theusetullife ofthe finalfilter up!o 50%-
OPERATION
Your ACE IndustrialProductsrnachineis designed
a5a source captu.ed€\'ice.i.e..il is intended1oeliminatesmokeand
particulate
attheir
pointoforigin. Keepingthis inmind, themachineshouldbeoperated
inrhefollowingmanner:
Re-readthesectionon Srfetv Weroinqs & Cautions beforeproceedins
any further.
1.
2.
3.
Plac€themachine
onaflar.lelel surface.Picka locationthat$ill allos unrestricted
flo* ofthe exhaust ai. totheatmospherc.
Forunitswilb wheeisor casters.lockthewheelso. blockthe
qhcels.
Placethecolleclion
nozle ascloseto.he work as
practical*ithout inlerfe.ingwilh thcopemlof-
Secu.e
thenozzleifnecessary'.
Using theOtuOfl switch.tum the mehin€ On. Shouldthe motor not s1art,
or shouldthe nachine makeunusualnojses.
immediately
tumthemachineotTandseektrainedmaintenance
personnel.Do notconlinuclo uscthedevice.
5. U poncompletionofthe specificmanulacturingorweldingoperatioD.tumlbemachineoff. Cloniinuousrunningofthe aircleaner
willrcduce fie life oflhe fillers
and
inffease
utiliry costs-
6. when thediffe.ential
pressure
gage
indicatethatthefilter(s)areclogged.tum th€mschineoffand.emove the
powcr
cordf-rom
itspose. source.Takeoutold liliers md usethereveEe
processto replacethencw fillcrs. Reconnectlhc machineto its powersource.
GENERALNTAINTENANCE
ONLY
QUALIFIED
SERVICE
TLCTINICLANSSHOUL,D
MAKEREPA]RS TOTHIS
UNIT.DO
NOTREPLACETIIESE
MOTORSWITHMOTORSOTiIERTTIANTHOSE
RECOMMENDEDBY-T}IENIANUFACTURER.
ASSEMBLYINSTRUCTIONS
l. Lift theunitfromtheoallet
intovert;cal
Dosition-
2. Mountthehoseassemblytorbeunii. Insentheshaftintotheiowerswiveljoint. Theilexible hosemustbe
pulled
back. lnsen
thecotterpin (supplied) by reachingthroughbothswiveljoints totheundeBide of thelowerswiveljoint (fig- l)
L MakesuretharthcsealispLrlled
upfromthelowerswivel
joint tocoverthe
gap
betweentheloweranduppersw'veljoints(fi9.
2).
4. Slipiheend
ofthe hoseoverthenozzleandsecure
it in placewiththebandcla,'np
(supplicd;
fig 3).
5. Mounl thehandleto thesideofthe unit*ith four 5/16 l8 hcxbolts andwashe.s
Guppliedifig.a).
'.'...''.
FIG.2
i:9 '
_ .ll'- l
FIG.4
l::1 - -{yl
\:\,{11u
FIG. I
[tG.3

SCHEMATIC WIRING DIAGRAM
FILTERLIST
!A: ''r
tt\rliD F:i_rt,1llt,a.: ',lr :.li,
-i_ I r,,..1-r
.rt tl
I
FILTER
MAIN FILTER
PRE.FILTER
,4' RIQUIREI)
l
DESCRJPTION
95%EFfICIEM-MIN],PI,EAT
65%EFFICIENTMN!.PLEAT
, .PRE.FILTERWRAP
211OSQ.FTSURfACE
a -r94sGFr SLJRTACE
ALUMINUMMESH
PRODUCT
NUMBER
9r 853
9l-962
SPECIAL
FN-TFR OPTION
REPLACEMENT
PARTSLIST
(s€e cxploded vE$)
ITEM NUMBER
I MOTOR .. 65024
2 POWERSOCKET 65025
POWERSWITCH 65026
CHARCOALTILTER
(ODOR
CONTROI,)
DESCRIPTION
DESCRIPTION
SERVICE
NUMBER
VACUUMGAUGE 650?7
ARMASSEMBLY 65023
(INCLUDES
HOSEANDBASE)
6 RIPI-ACEMENTITOSE
(HOSE
ONLY)
Sw]VELCASTER
(PKCOFONE)
FIXEDCASTER
(PKG
OFONE)
V BELTINOI SHO*N)
3
l0
t2
BLOW€RASSEMBLY
. POWER CORD(NOTSHOWN)
HANDLE
6i0i
65055
OPTIONLIST
OPTION PRODUCTNUMBER
2POWER.MATIC
HE{VY DIJTYTDSHOSE(HOSEONLY) 99-800

E)(PLODEDVIEW
ICE INDUSTRIAL PRODUCTS
A DivisionOf
ASSOCIATEDEQUIPMENTCORP,
5043
FarlinAvenu€
St.l,ouis,MO.63ll5
PHONE:
(314)3E5-5178
FAX: [phone]
w2133 REV. 2/99