aci 80493_E User manual

Use these instructions to install an in roll tube cable return on 2 or 3” roll tube. Read
and follow these instructions along with the standard instructions carefully before
installing or using tarp system.
NOTICE TO INSTALLER: Even if familiar with hardware, read instructions prior to
installation as improvements may be made without notice. Always handle components
with care. If you have questions or problems, call customer service. When done, these
instructions must be given to the consumer.
NOTICE TO CONSUMER: Before using this product, read special instructions. Save
these instructions for future reference.
IN ROLL TUBE CABLE RETURN
Questions? 800-233-4655
agricover.com

2
PREPARATION
COMPONENTS
• Return assembly with hardware
• Guide with hardware
• End plug with hardware
• Adhesive packet
TOOLS NEEDED
• Drill with 5/16” bit
• 9/16” Socket and wrench
• #2 Phillips head driver
• Rubber mallet
• Marking pen
• Tape
• Protective eyewear
NOTE: Inspect path of cable. Remove or grind smooth any sharp edges and points.
NOTE: Components and hardware appearance may vary.
1: ASSEMBLING RETURN
NOTE: For best adhesion, ensure air and surface temperatures are above 60° F.
A. Unfold return assembly and apply adhesive (supplied in kit) around male end of PVC
connection.
B. Slide PVC tubes together, tape joint and let adhesive set (dry time will vary depending
on environment).
NOTE: Handle joint with care.
Guide
End plug
Return tubes
Apply adhesive on male
end of return tube
Cable

2 3
2: INSERT RETURN ASSEMBLY
NOTE: Remove any existing returns. Unroll tarp to hang down on latch plate side. Install
return on non-drive side (opposite side of tarp motor or crank handle).
Perform one of the following to install return assembly, then proceed to Step 3:
ALUMINUM ROLL TUBE
A. Carefully insert return assembly into roll tube. Align groove in end plug with channel
groove inside roll tube and tap in place.
B. Use hole in end plug to insert #8 x 1/2” Phillips self-drilling screw at end of roll tube.
STEEL ROLL TUBE
NOTE: Tarp clip’s self-drilling screws need to be replaced with shorter 1/4” x 3/4”
Phillips screws (supplied in kit).
A. Carefully insert return assembly into roll tube. Gently tap end plug into roll tube.
TIP: Rotate roll tube with screws on top for easier insertion of return.
B. Use hole in end plug to insert #8 x 1/2” Phillips self-drilling screw at end of roll tube.
#8 x 1/2” Phillips self-drilling screw
End plug
Aluminum roll tube

121019 80493_E
Product subject to change without notice.
3: ATTACH GUIDE
NOTE: Cable should follow a natural path on top of end cap without interference from
edge of tarp or wind deector (ensure cable does not get caught on corner of end cap
or latch plate).
A. Place guide 1/2” back from edge of latch plate. Mark and drill (2) 5/16” holes.
Fasten guide with (2) 3/8” x 1” self-threading hex bolts.
1/2”
Guide
3/8” x 1”
Self-threading hex bolts
Latch
plate
B. Open and close tarp several times. Make adjustments in knot location if needed.
Path
of cable
Cable