ACO AL-35N User manual

de Instalación Oleolift P
Apendice 1 para Manual
Oleolift P Instalación de superfície

HCP PUMPS
AF– sludge pump for extreme loads
AL– portable waste-water pumps
BF– portable sludge pumps
SS– stainless-steel portable pumps for
aggressive waste waters
SF– stainless-steel portable sludge pumps
for aggressive sludge
AS, AG– pumps for sandy water
IC, GD, GDR– dewatering pumps
GF– cutter pumps
L– propeller pumps
Operation Manual
Operation and Assembly Instruction
Version 2.8 published 10.3.2019

2
Thank you for purchase of HCP pump and read carefully this Operation Manual before using.
CONTENT:
1.0 GENERAL INSTRUCTIONS
3
1.1 Use 3
1.2 Specifications 4
2.0 SAFETY
4
2.1 Summary of important notices 4
3.0 TECHNICAL DATA
5
4.0 TECHNICAL DESCRIPTION OF PUMPS
8
4.1 Production labels 9
4.2 Pumps sections 9
4.3 Transport and storage 11
5.0 CONNECTION TO ELECTRICITY
11
5.1 Generally 11
5.2 Connecting the pump 12
5.3 Commissioning 13
5.4 Operation and maintenance of electric devices 13
5.5 Maintenance of electric devices 13
6.0 PUMP OPERATION
14
6.1 General requirements 14
6.2 Preparing pump for commissioning, assembly of pump and guide rail system 14
6.3 Mechanical inspection 16
7.0 OPERATION, MAINTENANCE AND REPAIRS
16
7.1 Generally 16
7.2 Pump and oil refill inspection 17
7.3 Service – repairs, spare parts 17
7.4 Service centres 17
7.5 Pump disposal 17
8.0 CONTENT OF SHIPMENT
18
9.0 OPERATION FAILURES, THEIR CAUSES AND REMOVAL
18
10.0 GUARANTEE
18
11.0 DECLARATION OF CONFORMITY
19
GUARANTEE CERTIFICATE
This Operation and Assembly Manual is valid for submersible pumps of the following type series:
AF – sludge pumps for extreme loads
AL – portable waste-water pumps for light and medium loads
BF – portable sludge pumps for light and medium loads
SS – stainless-steel portable pumps for aggressive waste waters
SF – stainless-steel portable sludge pumps for aggressive sludge
AS, AG – pumps for sandy water
IC, GD, GDR – dewatering pumps
GF – cutter pumps
L – propeller pumps
This manual contains instructions necessary for proper operation, maintenance, safety etc.
Disallowed interventions in the pump and failure to observe the given instructions will result in expiry of guarantee.
Handle the pump carefully. Check, whether the delivered items correspond to the delivery note and make sure that
you have received all parts of the equipment. Make sure that no damage has been caused during the transport.
Should you find any defect, record the respective damage immediately with the forwarder.

3
1.0 GENERAL INSTRUCTIONS
1.1 USE
AF
Submersible industrial pumps AF series are designed to pump sludge and water polluted by nonabrasive small solid and fibre
particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an increased wear and
tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The maximum content of impurities may be up to 10% of
the weight. The maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is
1100kg/m3. The pump maximum immersion depth is 30 m at liquid density of 1000kg/m
3
.
The pumps are used particularly in wastewater treatment plants, building, mining and ore-mining industry, excavation and
amelioration works, in removing flood consequences, drainage of tunnels, sewers and reservoirs containing solid parts. pH of
the pumped liquid ranges from 6 to 9.
AL
BF
Submersible portable pumps AL and BF series are designed to pump wastewater polluted by nonabrasive small solid and
fibre particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an increased wear
and tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The maximum temperature of the pumped liquid is
35°C. The maximum density of the pumped liquid is 1100kg/m
3
. The maximum immersion depth of the pumps is 10 m at
liquid density of 1000kg/m
3
. The pumps are used particularly in building industry, excavation and amelioration works, in
removing flood consequences, drainage of flooded cellars, basements, septic tanks and wastewater reservoirs etc. pH of the
pumped liquid ranges from 6 to 9.
SS
SF
Submersible portable industrial stainless steel pumps SS and SF series are designed for pumping aggressive wastewater
polluted with mechanical impurities non-abrasive character. When using for pumping wastewater containing abrasive
particles, it is necessary to expect an increased wear and tear of the hydraulic part, oil sealing, shaft and mechanical sealing.
The maximum temperature of the pumped liquid is 40°C. The maximum density of the pumped liquid is 1100kg/m
3
. The
maximum immersion depth of the pumps is 10 m at liquid density of 1000kg/m
3
. The pumps are used particularly in draining
tanks and reservoirs in chemical, pharmaceutical and food-processing industry and wherever it is necessary to pump
aggressive and caustic substances or liquids, the nature of which requires the hydraulic parts of the pumps to be made of
stainless steel. pH of the pumped liquid ranges from 2 to 14.
AS
AG
Submersible portable industrial pumps AS and AG series are designed to pump wastewater polluted by sand, mud, grit, clay
and similar abrasive particles. Pumps of AG series are equipped with a cast iron agitator to create powerfull stirring opositte
botom of reservoir and pumping action for slurry. When using for pumping wastewater containing abrasive particles, it is
necessary to expect an increased wear and tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The
maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is 1100kg/m
3
. The
maximum content of impurities may be up to 10% of the weight. The pump maximum immersion depth is 30 m at liquid
density of 1000kg/m
3
. The pumps are used particularly in building industry, in building construction foundations, pumping of
excavations, in accidents of water ducts, in mining and ore-mining industry, in amelioration works, in removing flood
consequences, drainage of tunnels, sewers, cellars and reservoirs containing small solid particles. pH of the pumped liquid
ranges from 6 to 9.
IC
Submersible portable pumps IC series are designed to pump wastewater polluted by nonabrasive small solid and fibre
particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an increased wear and
tear of the hydraulic part, oil sealing, shaft and mechanical sealing. The maximum temperature of the pumped liquid is 40°C.
The maximum density of the pumped liquid is 1100kg/m
3
. The maximum immersion depth of the pumps is 30 m at liquid
density of 1000kg/m
3
. The pumps are used particularly in building industry, excavation and amelioration works, in removing
flood consequences, drainage of flooded cellars, basements, septic tanks and wastewater reservoirs etc. pH of the pumped
liquid ranges from 6 to 9.
GD
GDR
Submersible portable pumps GD and GDR series are designed to pump wastewater polluted by sand, mud, grit, clay and
similar abrasive particles. When using for pumping wastewater containing abrasive particles, it is necessary to expect an
increased wear and tear of the hydraulic part, oil sealing, shaft and mechanical sealing. Pumps of GDR series allows
pumping water down to level about 2 mm. The maximum temperature of the liquid being pumped is 40°C. The maximum
density of the pumped liquid is 1100kg/m
3
. The maximum content of impurities may be up to 10% of the weight. The pump
maximum immersion depth is 10 m at liquid density of 1000kg/m
3
. The pumps are used particularly in building industry, in
building construction foundations, pumping of excavations, in accidents of water ducts, in mining and ore-mining industry, in
amelioration works, in removing flood consequences, drainage of tunnels, sewers, cellars and reservoirs containing small
solid particles. pH of the pumped liquid ranges from 6 to 9.
GF
Submersible portable grinder industrial pumps GF series fitted with cutting device are designed for pumping of wastewater
containing long-fibre partticles and objects as e.g. incontinency and hygienic pads, tampons, plastic bags, textiles and
disposable wipes. When using for pumping wastewater containing abrasive particles, radial cutter and cutter ring will
be quickly worn-out and pump wil be quickly clogged! The maximum temperature of the liquid being pumped is 35°C.
The maximum density of the pumped liquid is 1100kg/m
3
. The pump maximum immersion depth is 10 m at liquid density of
1000kg/m
3
. The pumps are used wherever the sanitary sewerage contains objects to be cut by the pump cutter, mainly in
commercial facilities, industrial plants, hospitals, apartment buildings, family houses, hotels and leisure facilities, sewerage
systems of parks, systems situated under the level of gravitation sewerage and in pressure waste systems. pH of the
pumped liquid ranges from 6 to 9.
L
Submersible industrial pumps L series are designed for pumping of great flow rates of slightly polluted water in small delivery
heads. The maximum temperature of the liquid being pumped is 40°C. The maximum density of the pumped liquid is
1050kg/m
3
. The maximum content of impurities may be up to 5% of the weight. The pump maximum immersion depth is 10 m
at liquid density of 1000kg/m
3
. The pumps are used particularly in water resources engineering, in supplying water in
countryside, in pumping water from rivers, lakes and ponds, for various types of drainage works, regulation of water during
floods, pumping wastewater in great volumes. pH of the pumped liquid ranges from 6 to 9. Thanks to very good resistance of
the main parts against corrosion the pumps can be placed in seawater for long periods of time.
The real immersion depth is always at least by 1 m shorter than the supply cable length and at the same time it must
not exceed the maximum immersion depth.
The pumps are not intended for pumping of flamable fluids, oil products and for instalation in potentially explosive
conditions.
Maximum number of switch-on/off is from 10 to 12 per hour. The pumps are designed for use in vertical position.

4
1.2 SPECIFICATIONS
Read carefully the specifications for the pump model you have bought.
The ambient air temperature within 0 - 40°C.
The pump has a heat protection protecting the motor from overheating as a result of a high temperature or
should an inter-phase failure occur during the start-up period or a voltage decrease or should the impeller
wheel become clogged. Sizes AL/BF-01, AL/BF-05 and SS/SF-05 1ph/230V is equipped with thermostat.
Sizes from AF-615 to AF-1660 is eqipped MTP – Miniature Thermal Protection built in stator winding.
1.2.1 Noise level:
AF, AS, AG, IC, GD, GDR, L: Acoustic pressure layer A emitted by pump not exceed 70 dB while using weight
filter A. The highest actual (peak) value of acoustic pressure weighted by function C not exceed 63 Pa (130 dB
refered to 20 µPa). Acoustic power layer not exeeds 85 dB value. Measurement of acoustic noise emitted from
machinery was in accordance with ČSN EN 809: 1999, ČSN EN 12639: 2000, ČSN EN ISO 3744:1996, ČSN
EN ISO 4871: 1998 methods and conditions.
AL, BF, SS, SF: The maximum measured level A – of the weighted acoustic pressure for was measured in
environment with noisiness of 26.2 db (A) and reached the value of 66.3 db (A).
GF: Acoustic pressure layer A emitted by pump not exceed 68 dB while using weight filter A. The highest
actual (peak) value of acoustic pressure weighted by function C not exceed 63 Pa (130 dB refered to 20 µPa).
Acoustic power layer not exeeds 85 dB value. Measurement of acoustic noise emitted from machinery was in
accordance with ČSN EN 809: 1999, ČSN EN 12639: 2000, ČSN EN ISO 3744:1996, ČSN EN ISO 4871:
1998 methods and conditions.
2.0 SAFETY
This manual contains the instructions, which have to be observed during the installation, operation and
maintenance of the pump. It is necessary that the operating personnel read the text carefully before start of the
pump installation and commissioning. It is also necessary that the operation manual is permanently available
in the place where the pump is installed. It is necessary to observe not only basic safety instructions but also
all the specific safety instructions below. Following instructions are used in operation manual:
- risk of health damage, - risk of electric shock,
- risk of break safe operation and pump damage.
2.1 SUMMARY OF IMPORTANT WARNINGS
THAT HAVE TO BE OBSERVED IN HANDLING, OPERATION AND USE OF PUMPS.
2.1.1 Connection to power supply according to the label information.
2.1.2 IN NO CASE MAY the L series pumps BE STARTED UP AND OPERATED INTO A CLOSED DISCHARGE!!
RISK OF ACCIDENT!!!
2.1.3 The right direction of rotation.
2.1.4 In any and all handling, use, connection, maintenance and repairs it is necessary to observe the national rules,
standards and regulations in force.
2.1.5 Lift or let down the pump using the handle or chain or hanger a not use the supply cable, float switch or WD
detector cable.
2.1.6 When hanging the pump on a rope or chain it is necessary to avoid rotation or rotating „swinging“ around the
vertical axis of the pump. This will prevent from a possible damage of the supply or WD detector cable.
2.1.7 When refilling and checking the oil it is necessary to make sure that there is always undamaged sealing under
the plugs and that the plugs are properly tightened.
2.1.8 All screw joints must be duly tightened and secured against loosening.
2.1.9 Before re-commissioning after a few-week operation pause it is necessary to make several turns of the
impeller wheel. (series AL, AS, IC, GD, GDR, L and S – must remove strainer)
2.1.10 If it is freezing, the pump must not be left in water that could get frozen in the pump if out of operation.
2.1.11 A special attention must be paid to the supply cable, float switch and WD detector clable sleeves and if there is
any damage found, the sleeve must be replaced immediately.
2.1.12 Prior to any manipulation in the electric part of the pump it is necessary to disconnect the pump from the
power supply and to prevent from the possibility of accidental reconnection to the power supply. The same
applies also in case of maintenance and adjustments of rotating parts.
2.1.13 A little pollution of the liquid by the refill oil cannot be excluded (e.g. in case of worn seal).
2.1.14 Submersible pump may not be carried if connected to the power supply.
2.1.15 Pumps may not be used in swimming pools if there are any people in there.
2.1.16 Submersible pumps are not designed for pumping flammable liquids or oil products, and for use in combustion
risk areas.
2.1.17 During the connecting, checks and inspections it is necessary to observe the national standards and
regulations in force.
WARNING
WARNING
WARNING

5
2.1.18 Pumps with float switch needs elbow-room around for free movement of float switch.
3.0 TECHNICAL DATA
AF
Output
Input
Discharge
Voltage – Phase*
Number of poles
Delivery head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Solid
passage **
Length Width Height
kW kW “ / mm m m
3
/h A A mm mm mm kg mm
50AFU20.4(F) 0,4 0,72/0,7 2“ / 50 1/3 2 6 9 3,3/1,3 11,5/5,7 236 152 418 19/18 35
50AFU20.4L(F) 0,4 0,72/0,7 2“ / 50 1/3 2 4 13,2 3,3/1,3 11,5/5,7 306 163 448 20/19 50
50AFU40.4 0,4 0,6 2“ / 50 3 4 3,5 15 1,3 5,0 346 204 516 28 50
50AFU20.8(F) 0,75 1,08/1,05 2“ / 50 1/3 2 8 12 5,2/1,9 18,3/9,9 236 152 418 20/19 35
50AFU20.8L(F) 0,75 1,08/1,05 2“ / 50 1/3 2 6,5 15 5,2/1,9 18,3/9,9 306 163 448 22/21 50
50AFU40.8 0,75 1,05 2“ / 50 3 4 5 18 2 9,1 346 204 516 29 50
50AFU21.5 WD 1,5 2,0 2“ / 50 3 2 14 12 3,5 18,7 288 202 477 29 35
50AFU21.5L WD 1,5 2“ / 50 3 2 3,4 50
80AFP21.5A WD 1,5 2,0 3“ / 80 3 2 7,5 36 3,5 18,7 413 260 525 33 35
80AFP41.5 WD 1,5 2,0 3“ / 80 3 4 8 30 3,8 17,4 472 290 567 52 50
80AFU21.5 WD 1,5 2,0 3“ / 80 3 2 8,5 24 3,5 18,7 379 202 524 36 50
80AFU21.5L WD 1,5 2,0 3“ / 80 3 2 4,5 30 3,5 18,7 402 217 575 39 76
80AFU41.5 WD 1,5 2,0 3“ / 80 3 4 5 36 3,8 17,4 443 255 621 52 76
100AFE41.5 WD 1,5 4“ / 100 3 4 4 60 3,8 17,4 76
80AFP22.2A WD 2,2 2,95 3“ / 80 3 2 11 36 5,0 28,1 413 260 525 35 35
80AFU22.2 WD 2,2 2,95 3“ / 80 3 2 12,5 24 5,0 28,1 379 202 524 38 50
80AFU22.2L WD 2,2 2,95 3“ / 80 3 2 7 30 5,0 28,1 402 217 575 41 76
80AFP42.2 WD 2,2 2,95 3“/ 80 3 4 10 36 5,4 25,3 553 313 623 70 50
80AFU42.2 WD 2,2 2,95 3“ / 80 3 4 7 36 5,4 25,3 538 289 675 70 76
80AFP23.7A WD 3,7 4,6 3“ / 80 3 2 20,5 36 8,2 27,5 500 290 578 48 32
80AFU23.7A WD 3,7 4,6 3“ / 80 3 2 16,5 30 8,2 27,5 481 222 573 46 50
80AFU23.7LA WD 3,7 4,6 3“ / 80 3 2 10,5 36 8,2 27,5 481 235 625 48 76
80AFP43.7 WD 3,7 4,7 3“ / 80 3 4 14,5 36 8,8 44,2 553 313 643 79 50
80AFU43.7 WD 3,7 4,7 3“ / 80 3 4 10 36 8,8 44,2 538 289 695 75 76
80AFP25.5 WD 5,5 6,7 3“ / 80 3 2 28 36 11,3 82,7 568 345 689 75 30
100AFP25.5 WD 5,5 6,7 4“ / 100 3 2 21,5 60 11,3 82,7 595 345 689 75 30
80AFU25.5 WD 5,5 6,7 3“ / 80 3 2 19,5 36 11,3 82,7 504 258 665 68 50
80AFU25.5L WD 5,5 6,7 3“ / 80 3 2 13 48 11,3 82,7 509 273 717 70 76
100AFU45.5N WD 5,5 6,8 4“ / 100 3 4 11 60 12,3 54,5 615 337 813 96 100
100AFE45.5N WD 5,5 6,8 4“ / 100 3 4 14 60 12,3 54,5 653 374 786 110 76
80AFP27.5 WD 7,5 8,8 3“ / 80 3 2 34,5 36 14,5 123,5 568 345 689 81 30
100AFP27.5 WD 7,5 8,8 4“ / 100 3 2 28 60 14,5 123,5 595 345 689 81 30
80AFU27.5 WD 7,5 8,8 3“ / 80 3 2 24 36 14,5 123,5 504 258 665 74 50
80AFU27.5L WD 7,5 8,8 3“ / 80 3 2 17,5 48 14,5 123,5 509 273 717 76 76
100AFU47.5N WD 7,5 8,8 4“ / 100 3 4 13,5 60 16 82,4 615 337 853 105 100
100AFE47.5N WD 7,5 8,8 4“ / 100 3 4 17 60 16 82,4 653 374 826 120 76
150AFE47.5N WD 7,5 8,8 6“/ 150 3 4 15 90 16 82,4 713 374 826 120 76
80AFP211 WD 11 12,8 3“ / 80 3 2 45 36 21,6 190,4 565 345 729 91 30
100AFP211 WD 11 12,8 4“ / 100 3 2 39,5 60 21,6 190,4 596 345 729 91 30
80AFU211 WD 11 12,8 3“ / 80 3 2 31,5 60 21,6 190,4 501 258 705 85 50
80AFU211L WD 11 12,8 3“ / 80 3 2 24,5 48 21,6 190,4 506 273 757 87 76
150AFE411 WD 11 13,2 6“/ 150 3 4 15,5 150 23 190,4 803 447 918 164 76
150AFE415 WD 15 17,2 6“/ 150 3 4 21 150 30,4 236,2 803 447 918 176 76
150AFE422 WD 22 25,2 6“/ 150 3 4 27,5 150 43 360,5 838 476 979 229 76
150AFE430 WD 30 6“/ 150 3 4 33,5 150 55,6 76
AF-610 WD 7,5 8,8 6“/ 150 3 4 11 150 15,4 131,1 888 449 870 221 70
AF-615 WD 11 12,4 6“/ 150 3 4 15,5 150 22,6 190,4 895 477 1026 260 70
AF-815 WD 11 12,4 8“/ 200 3 4 10 270 22,6 190,4 1045 501 1032 270 75
AF-820 WD 15 16,7 8“/ 200 3 4 14 270 31 236,2 1045 501 1032 288 75
AF-1030 WD 22 25 10“/250 3 4 13 360 47,5 360,5 993 541 1092 440 79
AF-1040 WD 30 33,5 10“/250 3 4 17 420 64,2 449,8 1273 676 1621 765 60
AF-1050 WD 37 41,5 10“/250 3 4 22 420 76,2 523,3 1273 676 1621 770 60
AF-1430 WD 22 25,5 14“/350 3 6 6 840 47,8 360,5 1544 813 1764 950 120
AF-1440 WD 30 33,6 14“/350 3 6 8,5 840 65,1 449,8 1544 813 1764 955 120
AF-1650 WD 37 41,5 16“/400 3 6 7,5 1200 79,1 523,3 1544 813 1764 965 120
AF-1660 WD 45 50 16“/400 3 6 9 1200 92,2 657,8 1544 813 1764 970 120

6
AL
BF
Output
Input
Discharge
Voltage –
Phase*
Number of
poles Delivery
head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Solid
passage
**
Length Width Height
kW kW “ / mm m m
3
/hod A A mm mm mm kg mm
AL-01N(F) 0,5 0,6 5/4“ /
32
1 2 7 6 2,8 9,1 209 149 350 13,5 5
AL-05N(F) 0,4 0,6/0,56 2“ / 50 1/3 2 8 6 2,8/1,2 8,2/5,7 227 161 349 14/13 8
AL-05LN(F) 0,4 0,72/0,7 2“ / 50 1/3 2 7 9 3,3/1,3 11,5/5,7 245 173 430 16/15 8
AL-21N(F) 0,75 1,08/1,05 2“ / 50 1/3 2 10 10,8 5,2/1,9 18,3/10,1 245 173 430 17/16 10
AL-21AN(F) 0,75 1,05/1,02 2“ / 50 1/3 2 13,5 7,2 5/2 262 187 408 18/17 7
AL-21.5N(F) 1,1 1,42/1,4 2“ / 50 1/3 2 15 9,6 6,4/2,4 262 187 428/408 20/18 7
AL-31N(F) 0,75 1,08/1,05 3“ / 80 1/3 2 6,5 18 5,2/1,9 18,3/10,1 278 173 457 19/18 10
AL-22N(F) 1,5 2 2“ / 50 3 2 18,5 15 3,5 282 207 499/568 27 10
AL-32AN(F) 1,5 2 3“ / 80 3 2 10,5 30 3,5 391 208 510(579) 29 10
AL-23AN(F) 2,2 2,95 2“ / 50 3 2 23,5 18 5 282 207 499/568 30 10
AL-33AN(F) 2,2 2,95 3“ / 80 3 2 15,5 30 5 391 208 510(579) 32 10
AL-43AN(F) 2,2 2,95 4“ / 100 3 2 11,5 42 5 389 207 540 32 20
AL-35N 3,7 4,65 3“ / 80 3 2 19 36 7,9 49,2 440 207 520(589) 35 20
50AL21.5 WD 1,5 2 2“ / 50 3 2 12,5 24 3,5 18,7 279 206 514 32 20
50AL22.2 WD 2,2 2,95 2“ / 50 3 2 18 24 5 28,1 279 206 514 35 20
80AL21.5 WD 1,5 2 3“ / 80 3 2 8 36 3,5 18,7 385 207 524 37 20
80AL22.2 WD 2,2 2,95 3“ / 80 3 2 12 24 5 28,1 385 207 524 40 20
80AL23.7A WD 3,7 4,6 3“ / 80 3 2 20,5 36 8,2 27,5 473 242 578 49 20
100AL25.5A WD 5,5 6,7 4“ / 100 3 2 21,5 60 11,3 82,7 564 291 689 75 20
100AL27.5A WD 7,5 8,8 4“ / 100 3 2 28 60 14,5 123,5 564 291 689 81 20
100AL211 WD 11 12,8 4“ / 100 3 2 39,5 60 21,6 190,4 565 291 729 91 20
BF-01UN(F) 0,5 0,6 5/4“ /
32
1 2 5 9 2,8 9,1 214 146 372 14 25
BF-05UN(F) 0,4 0,72/0,7 2“ / 50 1/3 2 6 9 3,3/1,3 11,5/5,7 237 154 427 16/15 35
BF-21PN(F) 0,75 1,08/1,05 2“ / 50 1/3 2 9 12 5,2/1,9 18,3/10,1 276 235 460 18/17 26
BF-21UN(F) 0,75 1,08/1,05 2“ / 50 1/3 2 8 12 5,2/1,9 18,3/10,1 237 154 427 18/17 35
BF-31UN(F) 0,75 1,08/1,05 3“ / 80 1/3 2 6,5 18 5,2/1,9 18,3/10,1 278 173 458 19/18 30
BF-22UN(F) 1,5 2 2“ / 50 3 2 14 12 3,5 288 202 477(546) 25 35
BF-22ULN(F) 1,5 2“ / 50 3 2 3,4 50
BF-32PN(F) 1,5 2 3“ / 80 3 2 9 30 3,5 18,1 408 258 530 38 32
BF-32APN(F) 1,5 2 3“ / 80 3 2 8,5 36 3,5 417 260 521(590) 30 35
BF-32AUN(F) 1,5 2 3“ / 80 3 2 8,5 24 3,5 402 202 519(588) 28 50
BF-33APN(F) 2,2 2,95 3“ / 80 3 2 12,5 36 5 417 260 521(590) 32 35
BF-33AUN(F) 2,2 2,95 3“ / 80 3 2 12,5 24 5 402 202 519(588) 30 50
BF-35PN 3,7 4,65 3“ / 80 3 2 19 36 7,9 49,2 468 260 541 35 35
BF-35UN 3,7 4,65 3“ / 80 3 2 16,5 30 7,9 49,2 453 202 539 33 50
GF
Output
Input
Discharge
Voltage –
Phase*
Number of poles
Delivery head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Length Width Height
kW kW “ / mm m m
3
/hod A A mm mm mm kg
32GF21.0(F) 1,0 1,4/1,35 1 ¼“/32 1/3 2 17 3,6 6,4/2,4 31,2/13,6 249 177 555/530 28/25
32GF21.2(F) 1,2 1,65/1,6 1 ¼“/32 1/3 2 17 3,6 8,2/2,8 41,9/15,5 285 203 597/546 34/30
32GF21.5 1,5 2,0 1 ¼“/32 3 2 23 3,6 3,5 18,7 285 203 546 33
40GF21.5 1,5 2,0 40/32 3 2 23 3,6 3,5 18,7 255 203 546 32
32GF22.2 2,2 2,95 1 ¼“/32 3 2 29 3,6 5 28,1 285 203 546 35
40GF22.2 2,2 2,95 40/32 3 2 29 3,6 5 28,1 255 203 546 35
50GF22.2 2,2 3,2 2“/50 3 2 19 12,0 5,5 27,5 393 226 616 51
50GF23.7 3,7 4,7 2“/50 3 2 26 12,0 8,2 59,1 393 226 616 53

7
SS
SF
Output
Input
Discharge
Voltage –
Phase*
Number of
poles
Delivery
head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Solid
passage**
Length Width Height
kW kW “ / mm m m
3
/hod A A mm mm mm kg mm
SS-05A(F) 0,4 0,72/0,7 2“ / 50 1/3 2 7 7,2 3,3/1,3 11,5/5,7 245 174 439 15/14 10
SS-21A(F) 0,75 1,08/1,05 2“ / 50 1/3 2 10 10,2 5,2/1,9 18,3/10,1 245 174 439 17/16 10
SF-05AU(F) 0,4 0,72/0,7 2“ / 50 1/3 2 6 9 3,3/1,3 11,5/5,7 237 154 427 15/14 35
SF-21AU(F) 0,75 1,08/1,05 2“ / 50 1/3 2 8 12 5,2/1,9 18,3/10,1 237 154 427 16/15 35
80SFP21.5 1,5 2,0 3“/80 3 2 8,5 36 3,5 18,7 417 260 421 28,5 35
80SFU21.5 1,5 2,0 3“/80 3 2 8,5 24 3,5 18,7 402 202 517 26,5 50
80SFP22.2 2,2 2,95 3“/80 3 2 13 36 5 28,1 417 260 421 31,5 35
80SFU22.2 2,2 2,95 3“/80 3 2 13 24 5 28,1 402 202 517 29 50
80SFP23.7 3,7 4,6 3“/80 3 2 20,5 36 8,2 27,5 495 290 568 43 32
80SFU23.7 3,7 4,6 3“/80 3 2 17,5 30 8,2 27,5 476 223 561 40 50
80SFP25.5 5,5 6,7 3“/80 3 2 28 36 11,3 82,7 563 345 684 67 30
100SFP25.5 5,5 6,7 4“/100 3 2 21,5 60 11,3 82,7 591 345 684 67 30
80SFU25.5 5,5 6,7 3“/80 3 2 21 36 11,3 82,7 499 258 657 61 50
80SFP27.5 7,5 8,8 3“/80 3 2 35,5 36 14,5 123,5 563 345 684 73 30
100SFP27.5 7,5 8,8 4“/100 3 2 29 60 14,5 123,5 591 345 684 73 30
80SFU27.5 7,5 8,8 3“/80 3 2 26 36 14,5 123,5 499 258 657 67 50
80SFP211 11 12,8 3“/80 3 2 46 36 21,6 190,4 563 345 724 82 30
100SFP211 11 12,8 4“/100 3 2 39,5 60 21,6 190,4 591 345 724 82 30
80SFU211 11 12,8 3“/80 3 2 33 36 21,6 190,4 499 258 697 76 50
AS
AG
IC
Output
Input
Discharge
Voltage – Phase*
Number of poles
Delivery
head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Solid
passage**
Length Width Height
kW kW Bayonet m m
3
/hod A A mm mm mm kg mm
50ASH21.1 1,1 1,65/1,6 C 52 1/3 2 13,5 12 8,2/2,8 41,9/15,5 210 496/437 28/24 8
50ASH21.5 1,5 2,0 C 52 3 2 15 15 3,5 18,6 235 530 36 10
50ASH22.2 2,2 2,95 C 52 3 2 19 18 5,1 28,9 235 530 39 10
80ASN21.5 1,5 2 B 75 3 2 10 30 3,5 18,6 235 531 36 10
80ASN22.2 2,2 2,95 B 75 3 2 14 30 5,1 28,9 235 531 39 10
80ASN23.7 3,7 4,7 B 75 3 2 21,5 30 8,3 55,2 235 561 44 10
80ASH25.5 5,5 7 B 75 3 2 28 30 11,6 78,4 286 692 72 10
100ASL23.7 3,7 4,7 A 110 3 2 12,5 60 8,3 55,2 259 235 606 44 10
100ASN25.5 5,5 7 A 110 3 2 19 60 11,6 78,4 297 286 677 75 10
100ASN27.5 7,5 9,2 A 110 3 2 25 60 15,3 108,7 297 286 677 80 10
100ASN211 11 12,8 A 110 3 2 35 60 21,8 190,4 330 785 123 10
150ASL25.5 5,5 7 DN150 3 2 12 90 11,6 78,4 286 724 78 10
150ASL27.5 7,5 9,2 DN150 3 2 17 90 15,3 108,7 286 724 81 10
150ASL215 15 16,9 DN150 3 2 35 90 28,6 236,2 330 819 133 10
80AGN22.2 2,2 2,95 B 75 3 2 13 20 5,1 28,9 260 612 40 10
80AGN23.7 3,7 4,7 B 75 3 2 21 26,5 8,3 55,2 260 642 45 10
80AGH25.5 5,5 7 B 75 3 2 27 37 11,6 78,4 318 766 73 10
100AGN27.5 7,5 9,2 A 110 3 2 24 35 15,3 108,7 318 751 81 10
50ICA21.1 1,1 1,65/1,6 C 52 1/3 2 13,5 12 8,2/2,8 41,9/15,5 210 496/400 28/24 3,5
80ICB21.5 1,5 2 B 75 3 2 10 30 3,5 18,6 236 235 536 36 10
80ICB22.2 2,2 2,95 B 75 3 2 14 30 5,1 28,9 236 235 536 39 10
100ICB23.7 3,7 4,7 A 110 3 2 13 60 8,3 55,2 265 235 589 44 10
GD
GDR
Output
Input
Discharge
Voltage – Phase*
Number of poles
Delivery head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Solid
passage**
Length Width Height
kW kW “/mm m m
3
/hod A A mm mm mm kg mm
GD-400 (F) (FV) 0,4 0,6 2“/50 1 2 8 6 3 *** 185 305 10,5(11) 7
GD-750 (F) (FV) 0,75 1,05 2“/50 1 2 11 9,6 5 *** 185 327 12,8(13,1) 7
GDR-400 0,4 0,6 1“/25 1 2 8 4,2 3 *** 205 305 10,5 1

8
L
Output
Input
Discharge
Voltage – Phase*
Number of poles
Delivery head
Flow rate
Nominal
current
Starting
current
Dimensions
Weight
Solid
passage**
Length Width Height
kW kW “/mm m m
3
/hod A A mm mm mm kg mm
L-41 0,75 1,05 4“/100 3 2 3 42 1,9 9,9 230 225 484 26 10
L-62 1,5 2 6“/150 3 4 2 120 3,8 20,4 - 285 638 51 20
L-63 2,2 2,95 6“/150 3 4 2,5 120 5,4 25,3 - 285 638 52 20
L-200A 5,5 6,8 200 3 4 4 210 12,6 70,4 - 340 923 116 22
L-250A 7,5 8,8 250 3 4 4 330 16 90,4 - 380 1015 157 22
L-300A 11 12,4 300 3 4 4,5 420 22,6 160 - 430 1077 201 23
WD: these types of pumps are equipped with WD (water detector – moisture sensor of leakage) in standard.
(F) in type marking means pump is equipped with float switch.
* Voltage-phase : 1F – one-phase – 1 + PE230V ČSN EN 60204-1
3 F – three-phase – 3 + c PE 400V
** Solid passage: diameter of solid particles that can get through the pump without clogging the impeller.
*** Depend on used discharge connection and hose.
4.0 TECHNICAL DESCRIPTION OF PUMPS
HCP submersible sludge pumps are one-stage pumps designed for various loads and types of operation.
4.0.1 AF – designed for maximum loads and permanent operation. Four types of impeller wheels are used:
P-TYPE IMPELLER: Single-blade or double-blade semi-open impeller.
U-TYPE IMPELLER: Vortex impeller enables pumping media containing solid particles and long-fibre
substances without going through the impeller. The impellers have good resistance against clogging.
E-TYPE IMPELLER: Closed, one-channel two-blade impeller characteristic for great delivery height. Very
efficient for pumping waste waters containing solid particles.
4.0.2 AL, BF - portable sludge pumps with open impellers, either single-blade (P) or multi-blade (U-vortex),
depending on type.
4.0.3 SS, SF – stainless-steel portable one-stage pumps designed for pumping aggressive waste waters. The
impellers are open, either single-blade (P) or multi-blade (U-vortex), depending on type.
4.0.4 AS, AG – portable sludge pumps with multi-blade impeller made from a special alloy with high content of
chrome (HCR). Having been heat-processed, this alloy is very hard and resistant against abrasion.
Pumps ASH and AGH has open impeller, and pumps ASN, ASL, AGN has closed channel impeller.
Pumps AG series is eqipped with cast iron agitator fitted on extended shaft to create powerfull stirring opositte
botom of reservoir and pumping action for slurry.
4.0.5 IC – portable one-stage pumps with closed multi-channel impeller. Type 50ICA21.1 impeller is made of
bronze, other types from chrome steel.
4.0.6 GD, GDR – portable one-stage pumps with open, multi-blade impeller. Impeller and casing are made of
special rubber with high abrasion resistance. GDR pumps have a special suction pad allowing the drawdown
water to the level of 2mm.
4.0.7 GF – portable one-stage pumps fitted with open, multi-blade impeller and a special cutting device. Radial
cutter and cutter ring protects clogging of the pump by matter type incontinency and hygienic pads, tampons,
plastic bags, textiles and disposable wipes etc. Cutting device effectively grings-up all these matters and
allows continual and long-time operation of the pumps.
4.0.8 L – industrial pumps fitted with axial or diagonal bronze impeller.
WD detector (AF and cast iron AL series - output 1,5kW and more)
WD detector is conductor placed in oil bath of mechanical sealing and insulated from frame of the pump. WD
detector has two used wires – one from insulated conductor and second yellow-green coloured on
grounding(frame). If water leaks to the oil bath the WD detector may signalizing or switch off the pump
(depend on protection conected to WD).
Electric motor constitutes a single assembly with the pump. The rotor has an extended shaft for fitting the
impeller, eventually radial cutter (GF) or agitator (AG). It is supported on bearings lubricated by grease. The
service life of the grease refill of the bearings is identical with the service life of the bearings. The hydraulic
part of the pump and the electric motor is separated by double mechanical sealing greased and cooled by oil .
The water side of the sealing is fitted with additional gufero sealing. A little pollution of the liquid by the refill oil
cannot be excluded (e.g. in case of worn seal).
The supply cable (eventually WD detector cable) terminates from the upper cover area with a cable base
sealed in upper cover to avoid penetration of water. The individual cables are sealed in cable base with a
special resin to prevent from penetration of water.

9
The pumps are fitted with a heat protection to protect the motor against overheating as a result of a high
temperature or should an inter-phase failure occur during the start-up period, or a voltage decrease, or should
the impeller wheel become clogged. Sizes from AF-615 to AF-1660 is equipped with MTP (Miniature Thermal
Protection) sensors in stator winding, which protects motor against overheating by activating external
protection in control panel. Sizes AL/BF-01, AL/BF-05 and SS/SF-05 1ph/230V is equipped with thermostat.
The pump must be operated with an appropriate control and protective device.
Discharge flanges dimensions of AL, BF, SS, SF, AF, GF series and GRS (Guide Rail Systems) are not in
accordance with ČSN/DIN, therefore dicharges are always equipped with threaded counterflange or welding-
neck flange.
4.1 PRODUCTION LABELS
4.1.1 Sticker label – sample
00 – pump version
f – frequency
INSUL. – insulation class
I – nominal current
U – voltage
Q – flow rate
H – delivery head
Pc – pump input
DN – discharge dimension
n – speed
m – pump weight
IP – covering
– max. submersion
35°C – max. temperature
The serial number is printed on separate label.
Sample of labeling: 204 30310 Sequence number
Two last digits of the year of production
4.1.2 Metal label – sample
00 – pump version
f – frequency
INSUL. – insulation class
I – nominal current
U – voltage
Q – flow rate
H – delivery head
Pc – pump input
DN – discharge dimension
n – speed
m – pump weight
IP – covering
– max. submersion
S.N. – serial number
DAT. – production date
HCP PUMP
Typ BF-21PN 00
f 50 Hz INSUL. B
I 5,2 A U230 V~
Q 12 m
3
/hod H 9,0 m
Pc 1,05 kW DN 50 mm
n 2850 rpm
m 18 kg IP68
10 m
Rotation

Tmax. 35°C
Made by: HCP PUMP MFR.CO.,LTD.
HCP PUMP
V.Č. 1301011703 DAT. 2013/11

Typ 3
2GF21.5 00

f 50 Hz IZOL B IP68
I 3,6 A U400 V~
Q 3,6 m
3
/hod H 23,0 m
Pc 1,95 kW DN 32 mm
n 2850 ot/min
SMĚR
OTÁČENÍ

m 34 kg
30 m
Výrobce: HCP PUMP MFR.CO.,LTD.

10
4.2 PUMPS SECTIONS
AF
AL, BF, SS, SF
L
GF

11
AS, IC
GD, GDR
4.3 TRANSPORT AND STORAGE
The pump can be transported in both vertical and horizontal position. It must be firmly anchored in
order not to tip over or roll away.
When handling, hang the pump for the handle only; never stretch the cable by pulling it!! Is possible to
use only approved and undamaged hanger with load capacity higher then weight of pump. In
consideration of pump weight does not recomend to handle of pump by women. Pumps up to 50kg
weight can handle by two men.
Pumps above 50kg weight hang the pump on hanger with suspension strand and use suitable
manipulation device (trolley etc).
When it is freezing, it is necessary to leave the pump submerged in a non-freezing liquid or to pull the pump out and
dry up. Should any left water freeze in the hydraulic enclosure, submerge the pump in a liquid, never use flame to
defrosting.
During a longer storage or operation pause of the pump it is necessary:
•To make time to time a few revolutions, so that the mechanical seal sealing rings do not get caked (about 1x
per 2 months); in storage longer than 6 months this is necessary;
•To place the pump in a dry place.
After a longer storage or operation pause of the pump it is necessary to carry out inspections as if before
commissioning.
The pumps can be stored within temperature range from –25°C to +55°C. For a short period not exceeding 24 hours
the pumps can be stored at temperature up to +70°C.
Pump and especially cables don’t expose to direct sun shininng or another sort of damaging radiation for long time.
Structure of rubber and plastic parts of pump can be damaged.
5.0 CONNECTION TO ELECTRICITY
5.1 GENERALLY
Connection to the power supply and inspection of this connection must be carried out by an expert and
it must comply with national standards and regulations in force. The pump must be properly and safely
grounded. Connection to a switchboard must be equipped with emergency switch!
5.1.1 It is necessary to install following devices for disconnection of power supply:
- Breakdown switch with or without fuse, according to CSN EN 60947-3 standard, class AC-23B.
- No-fuse circuit breaker suitable for disconnection according to CSN EN 60947-2 standard
5.1.2 Protective devices for excess current protection:
If no circuit breaker according to the CSN EN 60947-2 is used as a disconnecting device (see 5.1.1), it is
WARNING

12
necessary to install separate fuses or circuit breakers for supply conductors.
Series AF, AL, BF, AS, AG, IC, GD, GDR, SS, SF, L
Fuse: fuse nominal current of 100 % - 115 % of the pump nominal current.
Characteristics: gG
Circuit breaker: nominal current 100 % - 115 % of the pump nominal current.
Series GF
Input of grinder pump GF is higher then nominal in cutting operation! Current protection setting
value must correspond with this!
Fuse: fuse nominal current of 100 % - 140 % of the pump nominal current.
Characteristics: gG
Circuit breaker: nominal current 100 % - 140 % of the pump nominal current.
5.1.3 El.motor of pump is necessary to protect against short connection and overloading by suitable protecting
device, which in case of defect switch off all phase conductors. Devices protecting from overload according to
CSN EN 60947-4-1 standard or regional standards.
The current setting should be the same as the pump nominal current stated on the label (see 4.1 and 3.0).
Is necessary to observe all aforeside requirements, although in el.motor is installed additional thermal
protection.
Explanation: Additional thermal protection after switch-off can be started in time, when stator (wiring) and
motor frame are not enough cooled-down.
Recomended protection device is for example:
- motor starter
- current relay with contactor
5.1.4 Do not place electric connections under water, as there is a risk of short circuit.
5.1.5 Pump and Float switch cables must be 100% watertight connected in all length to el.switchbox. Otherwise
incorrect evaluation of signals or operation faults may occur.
5.1.6 The pumps must not be used in swimming pools if there are any people in water.
5.1.7 In case of using the pump in swimming pool, outside fountains, garden ponds and similar places the pump
must be powered via a current protector (RCD), the nominal residual operating current shall not exceed 30
mA.
5.2 CONNECTING THE PUMP
Single-phase motor
up to 0,75 kW incl. above 0,75 kW
without float switch with float switch without float switch
M-main motor winding, A-auxilliary motor winding, P-thermal protection, F-float switch, S-
centrifugal switch, C-capacitor, E-ground line wire (yellow-green), L-power (phase) line wire
(brown), N-power (zero voltage) line wire (blue)
Three
-
phase motor with float switch
witout float with float
P-thermal protection; M-motor winding; T–transformer; S–contactor; F–float switch; E–ground line
wire (yellow-green); U–power line wire (brown); V–power line wire (black); W–power line wire (gray)
C
E
L
N
P
M
A
C
E
L
N
P
M
A
F
S
E
L
N
P
M
A
C

WARNING

13
Connection of
motor Y
-
D, Y, D
with motor controler
(OVL1/OVL2)
for sizes
from
AF
-
615
to
830
Y-D connection 690/400V D connection – direct start 400V:
Y-D connection is recomended by manufacturer.
Motor winding thermal protection + Water detector (sizes from AF-615 to 830):
Common signal cable has four line wires. On the end each of line wires has a next labeling:
Motor winding thermal protection Water detector WD (Moisture sensor)
black
2
brown
2
gray 1
yellow
-
green
1
Water detector (small sizes):
Water detector cable has three line wires. On the cable end sticks out from cable only two line wires, which are
connecting to moisture leakage evaluation device.
blue/brown 1
yellow
-
green 1
Before cuting short of cable is necessary to transfer labeling of each line wires ends on cable new
end.
Don’t connect signal cable line wires to electric power supply!
Sections and length of power cables H07RN-F:
Type of pump Voltage
[V] Section [mm
2
] Length [m]
AL-01N,-05N,-05LN,-21(A)N,-31N, BF-01N,-05UN,-21PN,-21UN,-31UN, GD(R)-400,-750,
SS-05A,-21A, SF-05AU,-21AU, 50AFU20.4(L)F, 50AFU20.8(L)F 230V 3G 1,0mm
2
10m
AL-05N,-05LN,-21(A)N,-21.5N,-31N, BF-05UN,-21PN,-21UN,-31UN, SS-05A,-21A, SF-05AU,-21AU,
50AFU20.4, 50AFU20.4L, 50AFU40.4, 50AFU20.8, 50AFU20.8L, 50AFU40.8, L-41, 32GF21.0 400V 4G 1,0mm
2
10m
50ASH21.1, 50ICA21.1 400V 4G 1,0mm
2
15m
32GF21.0, 32GF21.2, AL-21.5N 230V 3G 1,5mm
2
10m
50ASH21.1, 50ASH21.5, 50ICA21.1 230V 3G 1,5mm
2
15m
AL-22N,-23AN,-32AN,-33AN,-43AN,-35N, 80SFP/U21.5, 80SFP/U22.2, 80SFP/U23.7,
BF-22UN,-32(A)PN,-32AUN,-33APN,-33AUN,-35PN,-35UN
32GF21.2, 32GF21.5, 32GF22.2, 50GF22.2, 50GF23.7, L-62,-63 400V 4G 1,5mm
2
10m
50AL21.5, 50AL22.2, 80AL21.5, 80AL22.2, 80AL23.7A, 80ICB21.5, 80ICB22.2, 100ICB23.7
50AFU21.5, 80AFP21.5A, 80AFP41.5, 80AFP22.2A, 80AFP23.7A, 80AFP42.2, 80AFP43.7
80AFU21.5(L), 80AFU41.5, 80AFU22.2(L), 80AFU42.2, 80AFU23.7(L)A, 80AFU43.7,
50ASH21.5, 50ASH22.2, 80ASN21.5, 80ASN22.2, 80ASN23.7, 100ASL23.7, 80AGN22.2, 80AGN23.7,
400V 4G 1,5mm
2
15m
80(100)SFP25.5, 80SFU25.5, 80(100)SFP27.5, 80SFU27.5, 80(100)SFP211, 80SFU211 400V 4G 2,5mm
2
10m
100AL25.5A, 100AL27.5A, 100AL211, 80(100)AFP25.5, 80AFU25.5(L), 80(100)AFP27.5, 80(100)AFP211,
80AFU27.5(L), 80AFU211(L), 100AFE/U45.5N, 100AFE/U47.5N,
80ASH25.5, 100ASN25.5, 100ASN27.5, 150ASL25.5, 150ASL27.5, 80AGH25.5, 100AGN27.5 400V 4G 2,5mm
2
15m
AF-610,-615,-815,-820, L-200A,-250A,-300A 400V 4G 4,0mm
2
15m
THE PUMPS CAN NOT BE USED FOR FLAMMABLE AND COMBUSTIBLE LIQUIDS.
ALLOWABLE VOLTAGE DECREASE IS 10% OF NOMINAL VOLTAGE
THREE-PHASE PUMP MUST RUN CLOCKWISE DIRECTION IF LOOKING FROM THE MOTOR DIRECTION
(THE UPPER COVER OR DISCHARGE). IF IT ROTATES OTHERWISE, IT IS NECESSARY TO CHANGE
TWO PHASE LINE WIRES IN THE SWITCH BOX OR THE CIRCUIT BREAKER. THE SINGLE-PHASE
PUMPS ARE DESIGNED AS CLOCKWISE DIRECTION RUNNING.
THE WATER LEVEL MUST ALWAYS BE HIGHER THAN THE PUMP BODY (EXCEPT FOR THE IC, AS, GD,
GDR AND L SERIES WHERE THE LIQUID BEING PUMPED FLOWS AROUND THE ELECTRIC MOTOR) –
NEVER START AND OPERATE THE PUMP "DRY".
MAKE SURE THAT THE VOLTAGE IS IDENTICAL WITH THE DATA ON THE PUMP LABEL
M
U
1 V
1
W
E
W
2
U
2
V
2
L
1
L
2
L
3
M
E
V
U
2
V
2
W
2
OVL1
W
1
U
1
OVL2
WARNING

14
5.3 COMMISSIONING
Before commissioning it is necessary to carry out inspection of the electric part, particularly:
•To check whether the pump supply cable, float switch or water detector cable is not damaged
•To check the correct setting of the current protection
•To check the protection against risky contact voltage
5.4 OPERATION AND MAINTENANCE OF ELECTRIC DEVICES
In any handling of the pump it is necessary to disconnect the pump from the power supply and to
make sure that the pump cannot be re-connected accidentally.
Submersible pump may not be carried if the electric motor is switched on.
Should a defect of electric equipment or the submersible pump be found during maintenance, the pump
must be switched off immediately and the defect must be reported to a person with electro-technical
qualification.
5.5 MAINTENANCE OF ELECTRIC DEVICES
In more frequent use the electric equipment must be checked at least 1x per month, in occasional use 1x per six
months and before any commissioning by a person having electro-technical qualification according to the
national standards and regulations in force.
It is necessary to check the protection against a risky contact voltage and integrity of supply cable or the pump.
Cable replacement and repairs of other parts of the pump where the sealing faces are being loosened must be
carried out by a service centre or repair shop as it is necessary to make sure that the sealing parts being
disassembled are waterproof tightened again.
Warning: Any works on the pump involving disassembly of the cable box enclosure, electric
connection, disconnection of the motor and replacement of the cable must be carried out by
an expert with an appropriate qualification observing the national standards and regulations
on connecting electric connections in force.
The supply cable MUST NOT be connected by ignorant and incompetent person.
6.0 PUMP OPERATION
6.1 GENERAL REQUIREMENTS
Before commissioning the pump it is necessary to make the operating personnel acquainted with the
instructions contained herein that are necessary for proper and safe operation. An emphasis is laid on the
necessity to observe this requirement as the product works in wet environment, which represents an extra risk
regarding the risk of injury by electric current.
6.2 PREPARING PUMP FOR COMMISSIONING, ASSEMBLY OF PUMP AND
GUIDE RAIL SYSTEM
6.2.1 After having the pump connected to the power supply it is necessary to verify the proper direction of rotation.
This can be done by putting a small pump (up to 1.1 kW) on the ground, tilting it a bit on a side (so that the
pump stands on the circumference edge of the frame), gripping by the handle and turning the motor on for a
moment. If the direction of rotation is wrong, proceed according to chapter 5.0 – electric connection. In case of
AL, AS, IC, SS, L pumps is necessary to remove strainer.
6.2.2 In case of big pumps you can check the direction of rotation as follows:
- Hang the pump on a rope or chain and turn the motor on for a moment.
- If the pump jerks opposite the direction of the "ROTATION" arrow placed on the pump box, the
direction of rotation is correct.
- If the pump jerks in the opposite direction, the direction of rotation is wrong and it is necessary to proceed
according to chapter 5.0 – electric connection. In case of big pumps the jerk can be very powerful.
6.2.3 Warning – the pump must be installed in vertical position ONLY. If the pump is installed in different position, it
is not possible to file a claim.
6.2.4 Is necessary to have free space arround pump equipped with float switch to ensure that float switch does not
catch on the sump surface or another things.
If the sump is small is possible to reduce free length of float switch in fixing point to pump handle. Reducion
free length of float switch cable changes switch-on and switch-off level – is necessary to check out.
Is necessary to fix the pump in sump against moving or rotating.
WARNING
WARNING
WARNING

15
Minimal dimensions of sump [mm]: width length height
AL-01NF, BF-01UNF, AL-05NF 600 750 700
AL-05LNF, AL-21NF, AL-31NF
BF-05UNF, BF-21UNF, BF-31UNF, BF-21PNF 650 800 750
AL-23ANF, AL-32ANF, AL-33ANF, AL-43ANF 900 1000 900
BF-32AUNF, BF-32APNF, BF-33AUNF, BF-33APNF 800 850 900
32GF21.0F, 32GF21.2F 750 1000 1060
SS-05AF, SS-21AF, SF-05AUF, SF-21AUF 700 900 880
6.2.5 Deaerate the sump tank or septic tank in accordance with the local rules and regulations.
6.2.6 When pumping from a reservoir where loose materials are sedimented, it is not suitable to put the pump on
these sediments as for one the pump will "bury" itself and then the functional surfaces of the hydraulic part will
get worn uselessly. In such case it is necessary to place pump on a fixed plate it is not possible to hang the
pump.
6.2.7 Do not place the pump in mud or sand. Do not allow the pump get clogged. In case of GF pump must not get
into the sump any abrasive particles because they quickly blunts the cutting device and the pump becomes
blocked.
6.2.8 A delivery hose or pipe must be connected to the delivery flange of the pump. The recommended materials the
hose should be made of are PVC, rubber etc. The pipe should be made of plastic or steel. The material must
always be resistant towards the medium being pumped.
6.2.9 Use only hoses and pipes of correct size, otherwise the hydraulic losses can become higher and the flow
capacity will be reduced. And in addition to this, the hose or pipe might get clogged.
6.2.10 For hanging the pump we recommend to use chain or steel rope. Load capacity of the chain or rope must be
chosen with respect to the pump weight (chapter 3.0) and additional load in the maximum immersion depth of
the pump in relation to the specific density of the liquid being pumped, so that the safety coefficient k > 3 is
observed. Larger pump sizes can not be hanging by handle. Material of the chain or rope must be resistant to
the pumped medium.
6.2.11 Pumps usually become warm. In order to avoid burns let the pump cool down after switching it off for about 20
minutes before you start to manipulate with it.
6.2.12 Do not let the pump run idle. The pump may get overheated and in such case you cannot file a claim.
6.2.13 The pipe can not be smaller than the pump discharge. The pipe must be able to convey medium with solid
particles. The flow speed in the delivery pipe must be sufficient enough for carrying any solid particles
dispersed in the liquid. In order to meet this requirement, the minimum speed of 0.6 m/s is required.
Pipe dimension
[mm] / [“] Minimal flow rate [lpm] / [m
3
ph]
32 / 1 ¼“ 29 / 1,8
50 / 2“ 84 / 5
80 / 3“ 189 / 11,3
100 / 4“ 320 / 19,2
150 / 6“ 633 / 38
200 / 8“ 1206 / 72,3
250 / 10“ 1897 / 114
300 / 12“ 2681 / 161
350 / 14“ 3223 / 194
400 / 16“ 4178 / 251
6.2.14 Is recomended to install ball-type check valve to discharge pipe to prevent from back flow and reverse rotation
of impeller. For type GF, it is necessary, otherwise the backflow would clog the cutting device by the cut
pieces.
6.2.15 The version fitted with the Guide Rail System consists of the GRS and the pump. The GRS is manufactured by
HCP PUMP MFR CO, LTD TAIWAN.

16
Picture of the BF pump with guide rail system
6.2.16 The Guide rail system consists of the following parts:
- footing
- 2x guide rail (not included in the shipment – provided by customer according to the necessary length)
- movable hook
- upper holder of guide rails
- stainless-steel chain of 4m length
6.2.17 Dimensions of discharge flanges series AL. BF, SS, SF, AF, GF and GRS are not in accordance with
ČSN/DIN and therefore are equipped with thread counterflange or welding-neck counterflange.
6.2.18 During instalation GRS care about dimension of acces hole above the pump Y>X ! Otherwise is not possible to
take out pump from sump.
6.2.19 Fixe the footing to the sump bottom using anchor bolts embedded in concrete. The bolts and nuts must be
made of stainless steel. On the footing, there are two benches for seating the guide rails that are attached by
the upper holder up in the acces hole.
For the correct placement of pump on footing is necessary to install the footing in a horizontal position!
6.2.20 Upper holder of guide rails fixe near acces hole for pump (stainless steel anchor bolts or another construction).
If want to drill anchor bolts to concrete care about sufficient height (thickness) of roof. During installation it is
necessary to make sure that the guide rails are in vertical position.
6.2.21 If the guide rails are long must be fitted every 3 meters by side bracing (see picture above) as protection
against lateral deflection of guide rails. Furthermore it is necessary to anchor the discharge pipe in
consideration of its bending resistance.
6.2.22 Remove the base stand (three legs with round rubber pads) and the counter-flange and mount on the movable
hook (or hook with bend – depend on type). Let the pump go down in the reservoir using the guide rails. The
movable hook will automatically fit in the footing. It is possible to take the pump out for a revision or repair
without any need to dismount anything.
6.2.23 In case of 32GF21.0 with GRS T50E must be from oval flange of movable hook on pump side milled or ground
off about 3mm material. Otherwise can not be movable hook mounted on the pump. If GRS is not supplied
with this modification has to be made additionally.
6.2.24 The cables can not be slack under the pump as they could be sucked in the hydraulic area (We recommend to
attach the cable to the stainless steel rope or chain, on which you lower the pump down, cca every 2 m).
6.2.25 Before switch on the pump the sump must be cleaned of any abrasive and large dirt.
6.2.26 Before switch on the pump it is necessary to check whether the pump is properly seated on the footing before
the sump is filled in for the first time.
WARNING
WARNING

17
6.2.27 If check valve is installed on discharge pipe pumps AF, AL, BF series is necessary to deaerate pump after the
first afloat. Especially in cases where the discharge pipe is equipped with check-valve.
6.2.28 Series AL, BF, SS, SF, AF is equipped with air vent bolt or hole in top of pump casing. This bolt/hole alows
outflow of gas, which may accumulate in casing when pump rest. When the pump with air vent hole is running
flows trickle of water from air vent hole – it is not a defect and air vent hole must be through.
6.3 MECHANICAL INSPECTION
Consists in visual inspection of the pump regarding its mechanical conditions.
Check especially the following:
•Integrity of the supply cable and attachment thereof in cable slleve. Also make sure that the cable sleeve
cover is sufficiently tightened so that the supply cable is properly sealed.
•The wear and tear range of parts caused by operation. Especially, pay attention to the impeller, casing cover,
casing and mechanical seal, in the GF series also to the radial cutter and cutter ring.
7.0 OPERATION, MAINTENANCE AND REPAIRS
7.1 GENERALLY
7.1.1 During operation the pump does not need any maintenance if the condition according to art. 5.2 is met.
Applications with continuous operating or in sump with GRS is necessary to follow Maintenance, revision and
control schedule for complete technological complex with regard to this manual requirements. Then it is also
necessary to make sure that the delivery hose is not bended – "broken" as this significantly reduces the pump
performance, and check whether the hose is not pushed on sharp edges of structures, stones etc.
7.1.2 When it is freezing, it is necessary to leave the pump submerged in a non-freezing liquid or take it out, cleanse
and dry out. Should ever any water left in the hydraulic area get frozen, submerge the pump in a liquid, never
use flame for defrosting.
7.1.3 After pumping liquids leaving sediments and soil in the hydraulic part it is necessary to flush the pump
immediately after taking it out with clean water. It is recomended to carry out the flushing after every use.
7.1.4 In order to prevent from running the pump dry it is recommended to monitor the minimum level. For continuous
operation the level of liquid must be at least above the motor area, so that the motor will not get overheated.
Series AS, AG, IC and L must have minimum water level 5cm above the top edge of strainer at least.
7.1.5 When commissioning a new pump or after a longer operation pause we recommend making a few revolutions
by the impeller.
7.1.6 IN NO CASE MAY the "L" series pumps BE STARTED UP AND OPERATED INTO A CLOSED
DISCHARGE!! RISK OF ACCIDENT!!!
7.1.7 Aditional thermal protection against overloading (thermostat in sizes AL/BF-01, AL/BF-05 and SS/SF-05
1ph/230V) protects the motor against burning as a consequence of overheating or overloading. When the
motor cools down, the protection against motor overloading is reset and the motor starts up again. Additional
thermal protection after switch-off can be started in time, when stator (wiring) and motor frame are not enough
cooled-down. If overloading occurs frequently, examine the cause thereof, which may consist in clogged
impeller wheel, incorrect – low voltage, incorrect heat breaker or a defect in the motor wiring. Should any
defect of electric motor be presumed, replace the stator and the shaft assembly.
7.1.8 Lubrication – the motor bearings are filled with permanent grease refill and do not require any additional
greasing. The pumps are not fitted with bearing thermostat and sensor for detection of oil refill leakage from
the sealing area. Pumps of cast iron series AL and series AF with output 1,5kW and more are equipped with
WD detector (moisture sensor) in mechanical seal oil bath.
7.1.9 Examine the pump performance by checking the delivery. Make sure that the pump does not vibrate and that it
does not make noise.
7.1.10 Series AL, BF, SS, SF, AF – check if the air vent bolt or hole are clean and through. If no, it may accumulate
gas in casing of the pump and pump may dry-runs!
7.1.11 The pumps are not intended for pumping of flamable fluids, oil products and for instalation in potentially
explosive conditions. If pumped liquid contens oil products it is danger of damage (swelling, etching etc)
cables and sealings in pumps. This damage is not a subject to any warranty claim.
7.2 PUMP AND OIL REFILL INSPECTION
The first inspection of the pump, cutting device (GF) and the oil refill is carried out after a month of operation.
In case of the L series after a year or 5.000 hours of operation (depending what occurs first). The next
inspection should be carried out according to the plan of inspections of the technological facility the pump is
part of, however, at least once per year.
Series AF, AL, BF, SS, SF a GF is necessary at least twice per year to inspect the seating surfaces of GRS
and guiding rails (if GDS is used). From surfaces must be cleaned of any deposits or incrusts, in order to
maintain full functionality of GRS.
If the pump is used for pumping substances with specific properties and influence on the running of the pump
(abrasiveness, pH, incrustation, sedimentation etc..) Should control and shorten service intervals as needed.
WARNING

18
If the pump is equipped with WD detector and evaluation device is signalizing leakage into the mechanical
seal oil bath, is necessary to check the mechanical seal condition and eventually change mechanical seal and
pour new oil refill into chamber. Although it is not serious defect needs to quick switch off operation, but
mechanical seal must be changed as soon as possible, that will not worn-out upper couple of mechanical seal
and leakaging water into the motor.
At the pumps equipped with WD detector must be routine checked oil refill of mechanical seal chamber, when
already small volume of water in oil show on mechanical seal worn-out.
We recommend entrusting the checking or replacement of the oil refill to a service centre.
Take the pump out of the sump, clean it and submerge it at least for one hour into a disinfecting solution or
neutralizing agent. After that put the pump on a levelled base and check it.
7.2.1 The pump – Make sure that the bolts are tightened, check the conditions of the guide rail system (if being part
of the pump) and hanger, electric cable, terminal, and wear and tear of the impeller wheel.
When tightening the bolts, the following tightening torques must be applied:
Bolt M8 M10 M12 M16 M20 M24 M30 M36
Moment [N.m] 12 25 40 90 175 300 500 700
7.2.2 Cutting device (GF) – check wear and tear range of the radial cutter and the cutter ring in the GF series. The
working edges of radial cutter and cutter ring must be sharp. Otherwise there will be a clogging the pump. If
the cutting device is worn, it must be replaced. Inspection or replacement of the cutting equipment should be
entrusted to a service center.
7.2.3 Lubricant inspection – for pump power:
≤0,75kW every 3000 working hours or 12 months (whichever comes first)
≥1,5kW every 6000 working hours or 12 months (whichever comes first). Loosen the oil plug screw and check
the colour of lubricant. If lubricant looks unclear, change mechanical seal and lubricant immediately.
Lubricant change – for pump power:
≤0,75kW ever 4500 working hours or 24 months (whichever comes first)
≥1,5kW every 9000 working hours or 12 months (whichever comes first)
Oil level must reach about 10 mm under low edge of oil plug bore (measured in horizontal pump axis position
with oil plug bore in top).
Sealing faces of oil plug and the bore must be clean, and the gasket must be entire. Apply adhesive before re-
securing the iol plug screw to strengthen the screw against leakage.
It is recomanded to provide oil inspection or change in authorized local HCP service. Used oil – turbine oil ISO
WG 32.
7.2.4 Mechanical seal inspection – every 24 months. Abrasive wear of ring sealing faces is inspected.
Only qualified mechanics with proper tools and knowledge should be attempting to service this pump or
contact authorized local HCP service.
7.3 SERVICE, REPAIRS, SPARE PARTS
Any possible repairs and servicing in the guarantee period perform in an authorized service centre only. We
recommend entrusting also after-guarantee repairs to service centres.
All the spare parts used for repair must be original parts and any additional spare parts must be approved by
the importer.
7.4 SERVICE CENTRES
7.5 PUMP DISPOSAL
In operation or disposal of the equipment it is necessary to observe the respective national regulations on
environment and waste disposal. In case that the equipment will have to be scrapped, it is necessary to
proceed in the disposal thereof according to the differentiated waste rules, which means that differences in the
materials and their composition must be respected (e.g. metals, plastics, rubber etc.). When applying the rules
of the differentiated wastes it is necessary to contact specializes companies dealing with collection of these
materials while respecting the local rules and regulations in force.
8.0 CONTENT OF SHIPMENT
•Pump assembled with cable and a packaging. Pump AS, AG, IC series with discharge branch (C52, B75,
A110) depend on size of pump.
•Pump AS, AG, IC series with cca 10 m fire-hose (C52, B75) depend on pump size (with the exeption of
pump with A110 discharge branches and hose conections).

19
•GRS – guide rail system (if having been ordered) consisting of:
- footing
- movable hook
- upper holder of guide rails
- stainless steel chain
Warning: The guide rails are not included in the shipment!!! They are available upon order.
9.0 OPERATION FAILURES, THEIR CAUSES AND REMOVAL
FAILURE CHARACTERISTIC
PROBABLE CAUSE
REMEDY
1. After switching on the motor
is not running and the pump is
not working
1.1 No voltage in the electricity network Check the power supply*
1.2 Disconnected cable Change the cable*
1.3 Defective connection Repair, finish connection*
1.4 Automatic disconnecting during activity Find cause, remove it
1.5 Burnt fuse, dropped out breaker Replace fuse, turn the breaker on*
2. Motor runs (buzzes) yet the
pump is not working 2.1 Casing is full of the gas Deaerate the pump
2.2 One-phase operation caused by a defect in connection Repair connection*
2.3 One-phase operation caused by interruption of one of
the cable conductors Replace the cable*
2.4 Blocking caused by defective bearing Replace defective bearing
2.5 Blocking of the impeller Check the impeller and clean it
2.6 Troubles with aditional thermal protection Check and replace if necessary*
2.7 Voltage decrease Set the power source*
3. The pump starts running,
however the output is low 3.1 Delivery head too big Replace the pump by more suitable one
3.2 Opposite direction of rotation of the motor Change two of three phases*
3.3 Delivery hose is clogged Clean it
3.4 Impeller is heavily worn Replace for new one
3.5 Clogged sucking of pump and impeller Clean it
3.6 Defective motor wiring Replace*
4. Aditional thermal protection
is switching off 4.1 Current breaker set improperly Set to the motor nominal current*
4.2 Overloading of motor caused by an object that has
blocked the impeller Dismount and remove the object
4.3 Overloading caused by high specific density or viscosity
of the liquid Reduce specific density or viscosity
4.4 Too high temperature of the pumped liquid Reduce the temperature of the pumped liquid
4.5 Insufficient cooling of the motor frame caused by
clogged delivery or too long "dry" operation Remove the defects (clean the delivery pipe). Increase the level of the pumped liquid.
5. Big vibrations 5.1 Impeller is worn on one side Replace the impeller
5.2 Pump rotates in opposite direction Change two of three phases and therefore
change the direction of rotation of motor*
5.3 Bearings are worn Replace by new bearings
6. Series GF – when pump
starts cutting, circuit breaker
switch off
6.1 Wrong settining of current protection Set the current protection in accordance with
5.0*
6.2 Worn cutting device Replace radial cutter and cutter ring
* This operations can must be carried out by an expert and it must comply with national standards and regulations in force.
10.0 GUARANTEE
The manufacturer provides guarantee in the length of 24 months from delivery performance.
It shall remove for free defects under the following conditions:
-The defect occurs by fault of improper design, manufacturing or use of defective material;
-The pump is operated according to this manual;
-Original spare parts or parts supplied by the pump importer are used;
-Servicing and repairs are carried out by the importer or a contracting service centre
The guarantee shall not cover the defects caused by:
-Improper operation and handling contrary to the safety regulations;
-Defective installation;
-Improper or unauthorized interventions in the pump;
-Natural wear and tear and if pumping liquids except for those recommended in chapter 1.0.
The guarantee shall be limited to the above-mentioned obligations and excludes any damage caused to the health,
chattels and property of persons.
The right to change text, technical data and pictures is reserved.