Adly Motor ATV-400XS User manual

ATV-400XS
OWNER’S MANUAL

- 1 -
CONTENTS
Page
Foreword --------------------------------------------------------------------------------------------------------- 2
Operation Warning --------------------------------------------------------------------------------------------- 3
Safety Information ---------------------------------------------------------------------------------------------- 4
Specifications ---------------------------------------------------------------------------------------------------- 5
Periodical Chec and Services ------------------------------------------------------------------------------ 6
Pre Operating Inspection ------------------------------------------------------------------------------------- 7
Operation -------------------------------------------------------------------------------------------------------- 12
Maintenance ---------------------------------------------------------------------------------------------------- 27
Correct Way of Driving --------------------------------------------------------------------------------------- 28
Abnormalities and Trouble Shooting ---------------------------------------------------------------------- 30
VIN number and Identification ------------------------------------------------------------------------------ 33
Pre-Delivery Inspection -------------------------------------------------------------------------------------- 34
Maintenance and Service record -------------------------------------------------------------------------- 35
Abnormalities Service Record ------------------------------------------------------------------------------ 38
Speedometer Operation instructions ---------------------------------------------------------------------- 40

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FOREWORD
May we, the manufacturer, ta e this opportunity to than you for choosing our ATV to serve
you.
This Owner’s Manual is prepared for you to properly operate in safety. It also includes
information about the general care and maintenance of your ATV. Therefore, we would li e you
to read the manual before operating the vehicle.
It is our sincere wish that you enjoy operating the ATV and receive fun from it. Should you
have any problems, please feel free to contact our local dealer in your area.

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OPERATION WARNING
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
NEVER OPERATE THIS VEHICLE WITHOUT PROPER INSTRUCTION.
THIS VEHICLE IS NOT FOR YOUTH UNDER 16 YEARS OLD.
ALWAYS WEAR A HELMET AND PROPER PROTECTION CLOTHES.
READ THIS OWNER’S MANUAL CAREFULLY.
IT’S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION.
TO LOWER YOUR SPEED WHEN DRIVING AT NIGHT.
NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR DURING RIDING.
NEVER OPERATE THIS VEHICLE ON HILLS TOO STEEP.
ALWAYS INSPECT YOUR VEHICLE EACH TIME BEFORE YOU USE IT.

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SAFETY INFORMATION
Don’t allow your child to ride.
Read all warning stic s on vehicle and follow the instruction.
Keep a safe distance between your vehicle and other vehicles.
Ta e a training course if you are a beginner.
This vehicle is designed to be operated only on level, off road surfaces, free of obstacles.
This vehicle is not equip with differential gears, do not ma e turns within high speed.
When operate this vehicle on public streets, follow all safety rules that required.

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SPECIFICATIONS
MODEL TYPE ATV-400XS
DISPLACEMENT 372cc
TYPE 4 Stro e, SOHC, 4 Valves, air+oil cooled.
STARTING Electric
LUBRICATION Wet sump with oil filter
TRANSMISSION 5 Speed with Reverse gears.
SPARK PLUG DR8EA
BATTERY 12 volts, 8 Amp/h Maintenance free
OIL CAPACITY 2.0 L SAE 5W-40 or 10W-40
FUEL TANK 10 Liter
OVERALL LENGTH 1830 mm (72.04 inches)
OVERALL WIDTH 1160 mm (45.67 inches)
OVERALL HEIGHT 1180 mm (46.46 inches)
SEAT HEIGHT 830 mm (32.68 inches)
WHEEL BASE 1250 mm (49.21 inches)
CLAIMED DRY WEIGHT 215 KG (474.0 lb)
BRAKE Front: R/L Disc Bra e Rear: Disc Bra e
SUSPENSION Front: Double A-Arm with 5 way preload adjustable shoc
Rear: Swing arm with preload adjustable shoc
FRONT TIRE 21x 7 – 10 (Optional 22x7–10, 195/50-10)
REAR TIRE 20 x 11 – 9 (Optional 20x10–9, 255/40-10)
M nuf cturer reserves the right to m ke ch nges without notice.

6
PERIODICAL CHECK & SERVICES
M inten nce Schedule
The maintenance intervals in the following table are based upon average riding conditions.
Riding in unusually dusty areas, require more frequent servicing.
Regular Service Mileage ( KM) Frequency
Item 500 1000 2000 3000 4000 5000 6000
Engine Oil R I R I R I R
Oil Filter C C C C
Spar Plug I I I
Valve Clearance I I I,A
Air Filter CLEAN AND CHECK EACH 1000KM OR AFTER OFF-ROAD USE
Carburetor I A A C,A
Driver Chain CHECK AND LUBRICATION EVERY RIDE
Suspension I I I
Bra e System CHECK EVERY RIDE
Tires Pressure CHECK EVERY RIDE
Tire Wear I I I
Steering I I I I
Chassis Nuts，Bolts I I I I
Battery I I I I
C: Clean; A: Adjust; R: Replace; C: Clean; I: Inspect, Adjust, Verify, Lubricate.

7
PRE OPERATING INSPECTION
Inspect your vehicle before you ride it.
It only ta es a few minutes to chec and may save your life.
Chec the tires condition and pressure.
Chec the nuts, bolts and other fasteners.
Chec the drive chain condition and slac .
Chec the engine stop switch for good function.
Chec the throttle for smooth opening and closing.
Chec the fuel level in fuel tan
Chec oil level in cran case thru oil screen.
Chec brea fluid to ma e sure it’s sufficient and not contaminated.
Chec the bra e operation to see if there is any binding of the bra e cables.
Chec the ease of turning to the left and right of steering handle.
Chec bra e lever for effective bra ing. Try bra ing soon as you are driving off.

8
PRE OPERATING INSPECTION
Check nd / or Refill Oil
CAUTIONS：
：：
：
＊
Be sure to have sufficient oil,
chec oil
dipstic every ridding and the tighten
dipstic properly.
＊ Total oil capacity：2.0 Liter
＊ Prescribed 4-stro e engine oil only,
synthetic type is recommended.
＊ Select the proper viscosity of oil.
＊ It would damage or burn down the engine
parts if oil is insufficient.
Oil
Dipstick

9
PRE OPERATING INSPECTION
Check nd refueling
Insert the ey and turn to “open” position
And turn counter cloc wise direction to open
the cap.
After refueling, insert the cap properly and
turn the ey to “loc ” position.
Pull out the ey and chec fuel cap to ma e
sure it’s loc ed.
CAUTIONS：
：：
：
＊ Stop the engine for refueling.
＊ Use unleaded gasoline with octane level
91 or higher.
＊ Turn the gasoline cap counter cloc wise
to loose it, cloc wise to tighten.
＊ Avoid overfilling the gasoline, when
refueling, it could cause a fire when the
engine is hot.

10
PRE OPERATING INSPECTION
Tire pressure
CAUTIONS：
：：
：
Do not over infl te the tire pressure s indic ted on the tire.
Chec if there is any gravel in the tread grooves or any nail puncture. If so clean it.
Chec for any crac or heavy worn-out. If worn-out exceeds the limit, replace it with new one.
Please chec the mar ing on tires for detail specification.
Front nd Re r Shock Absorbers
Apply pressure on both front steering handle and seat to chec the function of front and
rear shoc absorbers.
Recommended tire pressure:
On-road：10 psi (0.49 gf/cm
2
), Off-road 5 psi.
Max. pressure : 10 psi (0.7 gf/cm
2
)
Min. pressure : 3.
0
psi (0.245 gf/cm
2
)

11
PRE OPERATING INSPECTION
B ttery
This vehicle is equipped with a maintenance
free battery that requires no maintenance.
Remove nd Check
Pull the rubber strap or remove the steel
strap to release the battery.
Remove negative and positive terminals
(negative first).
Remove battery and chec voltage.
Normal voltage：12V and above
Keep terminals clean constantly.
Charge the battery base on the
instruction that printed on battery.

12
OPERATION
MAIN SWITCH
OFF
To turn off the engine.
The ey can be extracted.
ON
To start the engine.
To operate the head light.
The ey can not be ta en out.

13
OPERATION
ELECTRIC STARTER
Grip the bra e lever then push the starter
switch to cran s engine
CAUTIONS：
：：
：
When cran s the engine:
Don’t push down g in the st rter
button s the engine is running.
Don’t press the st rter button
more th n 10 seconds when st rt
up.
Starter
Switch

14
OPERATION (EC)
SIGNAL LIGHT SWITCH
 Right signal light flashing indicates turning
to the right.
 Left signal light flashing indicates turning to
the left.
Push switch to turn off lights.
CAUTIONS:
HORN BUTTON
Turn on main switch and press down the horn
buttom, the horn will sound.
Always tu n on signal lights befo e tu ning.
H
orn Button
Signal Light
Switch

15
OPERATION
ENGINE STOP SWITCH(US)
This switch is located on the left handle and can
be used for emergency or safety switch.
Run
Engine can start-up and operate
STOP
Engine can start-up and operate

16
OPERATION (EC)
HEADLIGHT BEAM SWITCH
Low beam
For normal condition.
igh beam
For farther lighting.
HAZARD WARNING SWITCH
HAZARD
Push switch and all indicator lights will start
blin ing together.
Beam Switch
Hazard Switch

17
OPERATION
INSTRUMENT PANEL(US)
Reverse
N
eutral
Speed
Hi
gh
Beam
RPM & Time
Trip &
Odometer
Setting Button
Fuel Meter

18
OPERATION
INSTRUMENT PANEL(EC)
Reverse
N
eutral
Speed
Hi
gh
Beam
RPM & Time
Trip &
Odometer
Setting Button
Turn Indicator
Fuel Meter

19
OPERATION
INSTRUMENT PANEL
Reverse
N
eutral
Speed
Hi
gh
Beam
Odometer
Trip
Setting Button
Turn Indicator