Adly Motor ATV-600 User manual

ATV-600
OWNER’S MANUAL

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FOREWORD
May we, the manufacturer, take this opportunity to thank you for choosing our ATV-600 to
serve you.
This Owner’s Manual is prepared for you to properly operate in safety. It also includes
information about the general care and maintenance of your ATV-600. Therefore, we would
like you to read the manual before operating the vehicle.
It is our sincere wish that you enjoy operating the ATV-600 and receive fun from it. Should you
have any problems, please feel free to contact our local dealer in your area.

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CONTENTS
Page
Foreword --------------------------------------------------------------------------------------------------------- 1
Operation Warning --------------------------------------------------------------------------------------------- 2
Safety Information ---------------------------------------------------------------------------------------------- 3
Specifications ---------------------------------------------------------------------------------------------------- 5
Periodical Check and Services ------------------------------------------------------------------------------ 7
Pre Operating Inspection -------------------------------------------------------------------------------------10
Operation -------------------------------------------------------------------------------------------------------- 13
Inspection and Maintenance -------------------------------------------------------------------------------- 29
Correct Way of Driving --------------------------------------------------------------------------------------- 47
Abnormalities and Trouble Shooting ---------------------------------------------------------------------- 49
VIN number and Identification ------------------------------------------------------------------------------ 50
Pre-Delivery Inspection ---------------------------------------------------------------------------------------51
Maintenance and Service record -------------------------------------------------------------------------- 52
Abnormalities Service Record ------------------------------------------------------------------------------ 55

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OPERATION WARNING
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
NEVER OPERATE THIS VEHICLE WITHOUT PROPER INSTRUCTION.
THIS VEHICLE IS NOT FOR YOUTH UNDER 16 YEARS OLD.
ALWAYS WEAR A HELMET. AND PROTECTIVE CLOTHING.
READ THIS OWNER’S MANUAL CAREFULLY.
IT’S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION.
TO LOWER YOUR SPEED WHEN DRIVING AT NIGHT.
NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR DURING RIDING.
NEVER OPERATE THIS VEHICLE ON HILLS TOO STEEP.
ALWAYS INSPECT YOUR VEHICLE EACH TIME YOU USE IT.

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SAFETY INFORMATION
Don’t allow your child to ride.
Read all warning sticks on vehicle and follow the instruction.
Keep a safe distance between your vehicle and other vehicles.
Take a training course if you are a beginner.
This vehicle is designed to be operated only on level, off road surfaces, free of obstacles.
This vehicle is not equip with differential gears, do not make turns within high speed.
When operate this vehicle on public streets, follow all safety rules that required.

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SAFETY INFORMATION
Clothing
Actual weather condition should help
you decide how to dress. However, it is
important that the operator always
protective clothing and apparel,
including an approved helmet, eye
protection, boots, gloves, long sleeved
shift and pants. This type of clothing will
provide you protection from some of the
minor hazards you may encountered.
Operator must never wear loose
clothing such as a scarf that may get
entangled in the vehicle or on tree
branches and shrubs.
Depending on conditions, antifogging
goggles or sunglasses may be required.
Different colored lenses available for
goggles or sunglasses help you
distinguish terrain variations. Sun
glasses shall only be worn during the
daytime.

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SPECIFICATIONS
MODEL ATV-600
OVERALL LENGTH 2150 mm
OVERALL WIDTH 1280 mm
OVERALL HEIGHT 1250 mm
WHEEL BASE 1320 mm
NET WEIGHT 332 kg
DISPLACEMENT 565 cc
TYPE 4-stroke, 4V electroplated ceramic cylinder
FUEL Unleaded (octane 90 or higher)
COMPRESSION RATIO 10.2：1
STARTING Electric & Recoil Starter
TRANSMISSION CVT
SPARK PLUG NGK, CR8E
PERFORMANCE 15KW / 30KW (OPEN)
BATTERY 12 volts, 12Ah
COOLING TYPE Water-cooled
AIR CLEANER Sponge, Wet type
GEARS L / H / N / R / P
FRONT DRIVE 4x4 with Differential Lock
REAR DRIVE Shaft drive
FUEL TANK 18 Liter
OIL CAPACITY 3.0L (Without oil filter change : 2.4L)
(With oil filter change :2.7L)

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SPECIFICATIONS
FRONT DIFF. GEAR OIL 150cc (SAE 80 or SAE 90)
REAR GEAR OIL 250cc (SAE 80 or SAE 90)
FRONT LIGHT BULB(HIGH / LOW) H3 12V 55W x 2 / H7 12V 55W x 2
FRONT POSITION LIGHT LED 12V 0.5W x 2
BRAKE LIGHT BULB(TAIL LIGHT) 12V 5W / 21W x 2
LICENSE LIGHT BULB 12V 5W x 1
TURN SIGNAL LIGHT BULB 12V 10W x 4
FRONT SUSPENSION Double A-Arm
REAR SUSPENSION Independent Rear Suspension
FRONT TIRE 25x8-12, (Opt. 26x8-14)
REAR TIRE 25x10-12, (Opt. 26x10-14)
TIRE PRESSURE Front: 3.8~5.0psi / Rear: 3.8~5.0psi
Manufacturer reserves the right to make change without notice.

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PERIODICAL CHECK & SERVICES
Maintenance
kilometer 300km Every 500km Every 1000km Every 2000km Every 4000km Remarks
Check Item Maintenance Interval 1 Month 3 Month 6 Month 1 Year
Air cleaner element(Remark) I C R
Fuel filter I R
Oil filter R Replacement for every 1,000KM or 3 months
Engine oil change R Replacement for every 1,000KM or 3 months
Tire and pressure II
Battery inspection II
Brake & free ply check II
Steering handle check II
Cushion operation check II
Every screw tightening check II
Gear oil check for leaking II
Spark Plug check or change IIR
Differential gear oil RReplacement for every 4,000KM or 12 months
Final gear oil RReplacement for every 4,000KM or 12 months
Frame lubrication L
Exhaust pipe II
Ignition timing II
Emission check in idling A I

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PERIODICAL CHECK & SERVICES
Maintenance
kilometer 300km Every 500km Every 1000km Every 2000km Every 4000km Remarks
Check Item Maintenance Interval 1 Month 3 Month 6 Month 1 Year
Throttle operation II
Engine bolt tightening II
CVT driving device(belt) I R
CVT driving device(roller) C
Engine Drive Shaft I / L I / L C I/R
Light/electrical equipment /
multi-meters II
Fuel lines II
Cam chain II
Valve Clearance IA
Lines & connections in cooling
system II
Coolant reservoir II
Coolant II R
☆The above maintenance schedule is established by taking the monthly 1,000KM kilometers
as a reference which ever comes first.
※Have your ATV checked and adjusted periodically by your ADLY authorized dealer or to
maintain the ATV at the optimum condition.
Code：I ~ inspection, cleaning, and adjust R ~ Replacement
C~Cleaning(replacedifnecessary) L~Lubrication

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Remark：
1. Clean or replace the air cleaner element more often when the ATV in operated on
dusty roads or in the heavily-polluted environment.
2. Maintenance should be performed more often when the ATV is operated in high
speed and after the ATV has accumulated a higher mileage.
3. Preventive maintenance
a. Ignition system -- perform maintenance and check when continuous abnormal
ignition, misfire, after-burn, overheating occurs.
b.carbondepositremoval--remove carbon deposits in cylinder head, piston head,
exhaust system when power is obvious lower.

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PRE OPERATING INSPECTION
Inspect your vehicle before you ride it.
It only takes a few minutes to check and may save your life.
Check the tires condition and pressure.
Check the nuts, bolts and other fasteners.
Check the drive chain condition and slack.
Check the engine stop switch for good function.
Check the throttle for smooth opening and closing.
Check the fuel level in fuel tank
Check oil level in crankcase.
Check the coolant level in coolant reservoir.
Check break fluid to make sure it’s sufficient and not contaminated.
Check the brake operation to see if there is any abnormal.
Check the ease of turning to the left and right of steering handle.
Check brake lever for effective braking. Try braking soon as you are driving off.

11
PRE OPERATING INSPECTION
Check and Refueling
Insert the key and turn to “OPEN” position
for opening the fuel cap.
After refueling, close the cap with key-on
then turn the key to “LOCK” position. The
key can be removed in “LOCK” position.
Pull out the key and check fuel cap to make
sure it’s locked.
CAUTIONS
：
＊ Stop the engine for refueling.
＊ Do not force to close the cap without
insert the key. It will damage the tank.
＊ Use unleaded gasoline with octane level
90 or higher.
＊ Avoid overfilling the gasoline, when
refueling, it could cause a fire when the
engine is hot.

12
PRE OPERATING INSPECTION
Tire pressure
CAUTIONS ：
Maximum weight capacity ：560kg
Do not over inflate the tire pressure as indicated on the tire.
Check if there is any gravel in the tread grooves or any nail puncture. If so clean it.
Check for any crack or heavy worn-out. If worn-out exceeds the limit, replace it with new one.
Please check the marking on tires for detail specification.
Front and Rear Shock Absorbers
Apply pressure on both front steering handle and seat to check the function of front and
rear shock absorbers.
Recommended tire pressure:
5 psi (35 kpa)
Max. pressure : 3.8~5 psi (0.27~0.35 kgf/cm2)
Min.
p
ressure : 3.8~5
p
si
(
0.25~0.35k
g
f/cm2
)

13
OPERATION
Main Switch
OFF
To turn off the engine.
The key can be extracted.
ON
To start the engine.
To operate the vehicle and general
electric compoment.
The key can not be taken out
HEAD LIGHT
To turn on the head lights.
To operate the vehicle and general
electric compoment.
The key can not be taken out
STEERING LOCK
Press the key in OFF position and turn
the key to left in order to lock the steering
handle.
To operate this function, the handle
needs to turn to the left end.

14
OPERATION
Electric Starter
Grip the brake lever then push the starter
switch to cranks engine
Use chock function when the weather is cold
or difficult to start at beginning.
CAUTIONS ：
When cranks the engine:
Do not push down again the starter
button as the engine is running.
Do not press the starter button more
than 10 seconds when start up.
Starte
r
Switch

15
OPERATION
Recoil Starter
The recoil starter is to start the engine when
the battery power is low.
Grasp the starter grip firmly, the pull it
out slowly approximately 4 in(100mm).
Pull the grip up briskly and fully.
After the engine starts, allow the starter
grip to return slowly.
Recoil
Puller
CAUTIONS
Do not use recoil when battery does not correctly wired or there is no battery on the ATV.

16
OPERATION
Signal light switch
Right signal light flashing indicates
turning to the right.
 Left signal light flashing indicates turning
to the left.
Push switch to turn off lights.
CAUTIONS:
Horn Button
Turn on main switch and press down the horn
button, the horn will sound.
Choke lever
When the engine starts possibly can reaches this point choke lever.
If the engine is cold, choke lever transfers completely dials to ON position.
In the festival throttle value closed situation, presses the start button.
Always turn on signal lights before turning.
Si
g
nal Switch
Horn button Choke leve
r

17
OPERATION
Electrical starter button
This is a starting motor button for
engine starting
With the main switch “on”, press this
button while holding the front or rear brake
lever will start the engine.
Headlight Switch
Low beam
-- For normal condition.
High beam
-- For farther lighting.
Hazard Warning Switch
HAZARD
Push switch and all indicator lights will start
blinking together.
●STOP
H/L Beam Switch Hazard Switch

18
OPERATION
Instrument Panel
Gear position
Fuel meter
RPM Warning
Speed
Temp. Warning
Disp. Selection
Turn Indicato
r
Engine Temp.
Oil Warning
Low Fuel Warning
2WD/4WD /LOCK
Indication
High Beam Ind.
BAT. Power Low
Info. Display