ADTRAN Total Access Fiber Node Cabinet User guide

Fiber Node Cabinet
System Manual
Manual Part Number - 64192MS3KQL1-1A
CD Part Number - 32536204@A
®
64192MS3KQL1-1A
June 2004

ii 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Trademarks
Any brand names and product names included in this manual are trademarks, registered
trademarks, or trade names of their respective holders.
To the Holder of the Manual
The contents of this manual are current as of the date of publication. ADTRAN®reserves
the right to change the contents without prior notice.
In no event will ADTRAN be liable for any special, incidental, or consequential damages
or for commercial losses even if ADTRAN has been advised thereof as a result of issue of
this publication.
901 Explorer Boulevard
P.O. Box 140000
Huntsville, AL 35814-4000
[phone]
©2004 ADTRAN, Inc.
All Rights Reserved.
Printed in U.S.A.
®

Fiber Node Cabinet System Manual
64192MS3KQL1-1A iii
Revision History
Conventions
The following typographical conventions are used in this document:
This font indicates a cross-reference link. First-time references to tables and figures are
shown in this font.
This font indicates screen menus, fields, and parameters.
THIS FONT indicates keyboard keys (i.e., ENTER, ESC, ALT). Keys that are to be pressed
simultaneously are shown with a plus sign (i.e, ALT+Xindicates that the ALT key and Xkey
should be pressed at the same time.
This font indicates references to other documentation, sections of documents, and is also
used for emphasis.
This font indicates onscreen messages and prompts.
This font indicates text to be typed exactly as shown.
This font indicates silkscreen labels or other system label items.
This font is used for strong emphasis
NOTE
Notes inform the user of additional but essential information or features.
CAUTION
Cautions inform the user of potential damage, malfunction, or disruption
to equipment, software, or environment.
WARNING
Warnings inform the user of potential bodily pain, injury, or death.
Document
Revision Date Description of Changes
AMay 2004 This is the initial issue of this document. Future changes to this documen -
tation will be explained in this section.

iv 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Compliance
The ADTRAN Total Access® Fiber Node Cabinet is designed to meet all applicable
standards including Telcordia GR-487-CORE, Issue 2, March 2000: Generic Require-
ments for Electronic Equipment Enclosures. Refer to Marconi Document 640-205-001,
Section 2.3, Standards Compliance, for a complete list of standards and requirements that
the Fiber Node Cabinet meets.
Training
ADTRAN offers product training. The training courses include overviews on product
features and functions while covering applications of ADTRAN’s product lines.
ADTRAN provides a variety of training options, including customized training and course
taught at our facilities or at customer sites. For more information about training, please
contact us.
Training Phone: [phone], ext. 7500
Training Fax: [phone]
Training Email: traini[email protected]

64192MS3KQL1-1A v
Fiber Node Cabinet System Manual
Contents
1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Equipment Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
AC Power/Splice Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Battery Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Network Management Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cabinet Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. FNC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Total Access 3000 Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Mounting the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Concrete Pad Location and Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transportation and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shipping Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lifting the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cabinet Mounting Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cable Splicing, Termination, and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power and Ground Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing Data Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Metallic Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fiber Optic Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dress and Lace Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Protection Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. Power Turnup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Turnup and Test Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Valere Power System w/Modem Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Battery Installation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Turnup and Test ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Shelf Test and Turnup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ADTRAN Total Access 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Total Access 3000 Client/Host SCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Total Access STS-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cross Connect Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Alarm Block Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

vi 64192MS3KQL1-1A
Contents Fiber Node Cabinet System Manual
7. Total Access 3000 Customer Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Total Access 3000 Shelf Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cross Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Outside Plant Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8. System Turnup Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cable Splicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Metallic Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fiber Optic Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Protection Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
AC Power Turnup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Battery Warming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Environmental Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Verify metallic Total Access 3000 High Speed Connections . . . . . . . . . . . . . . . . . . . . . . . . 24
Network/System Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9. Warranty and Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figures
Figure 1. FNC Equipment Bay 1, Electronics Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 2. FNC Equipment Bay 2, Power and Protection Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3. FNC AC Distribution and Splice Module End Chamber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 4. Total Access 3000 FNC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tables
Table 1. Component Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table 2. Total Access 3000 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 3. Total Access 3000 Equipment-Side Cross Connect Loop Wiring . . . . . . . . . . . . . . . . . . . . . 14
Table 4. Circuit Breaker Assignments and Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

64192MS3KQL1-1A 1
1. OVERVIEW
This document supports the ADTRAN Total Access Fiber Node Cabinet (P/N 4192MS3KQL1). The Fiber
Node Cabinet (FNC) is an individual system designed to provide cost-effective and remotely managed
HDSL, HDSL2, HDSL4, and T1 transport from a fiber-fed backbone for the delivery of high capacity
services. The cabinet supports 710 style splice modules.
The FNC provides up to 84 HDSL, HDSL2, HDSL4, or T1 circuits. FNCs are for above ground use and
are intended for deployment in areas that serve medium to large concentrations of business customers.
FNCs are designed and engineered to reduce HDSLx/T1 deployment time, simplify installation, and elimi-
nate most manhole repeater requirements.
The major components and support elements comprising the FNC include the following:
• Marconi MESA Sport NT on Riser Enclosure
• ADC Fiber Splice Shelf
• Three Total Access 3000 Shelves: A, B, and C
• Valere Power System Chassis and Controller Module
•PECOII10×10 Fuse and Alarm (F&A) Panel
• Two VRLA Battery Strings (150 Ahr each)
• Alarm Cross-Connect Shelf
• Lightning Protect Block (200-pr)
• Equipment Side Cross-Connect Blocks (200-pr)
• Field Side Cross-Connect Blocks (200-pr)
• AC Power Load Center
• 120 VAC GFI Convenience Outlets (2)
• Intrusion Alert Switches (3)
• Environmental Control Unit (ECU)
Individual documentation is included for major components as listed in Table 1. Additionally, each
common module and access module for the Total Access 3000 includes a job aid or practice.
Table 1. Component Documentation
Component Document Number
Total Access 3000/3010 System Manual 61181001L1-1
Total Access 3000 23-Inch Chassis Installation and Maintenance Practice 61181001L1-5
Total Access STS-1 Multiplexer Module Installation and Maintenance Practice 61181030L2-5
Total Access OC-3 L2 Mulitplexer Installation and Maintenance Practice 61181031L2-5
Total Access 23-Inch Fan Assembly Installation and Maintenance Practice 61181006L1-5

2 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Physical Description
The FNC interior consists of three separate chambers:
•Equipment Chamber
•AC Power/Splice Chamber
•Battery Compartment
Figure 1, Figure 2, and Figure 3 illustrate the physical layout of the cabinet.
Descriptions of the cabinet fixtures and physical arrangement prior to electronic component installation are
found in Marconi document 640-205-001.
Total Access 3000/3010 Enhanced System Controller Unit Installation and
Maintenance Practice
61181018L1-5
Total Access 23-Inch Heat Baffle and Fiber Tray Installation and Maintenance
Practice
61181003L1-5
Total Access 23-inch Fan Filter Housing Assembly Installation and
Maintenance Practice
61181971L1-5
Marconi MESA Sport NT on Riser 640-205-001
ADC Fiber Splice Shelf ADCP-90-326
Valere Compact DC Power System, D Series Version 3.20
Valere Power Application Bulletin No. 201
PECO II Fuse and Alarm Panel 40-010506-010
Table 1. Component Documentation (Continued)
Component Document Number

Fiber Node Cabinet System Manual
64192MS3KQL1-1A 3
Equipment Chamber
The equipment chamber has two vertical equipment racks installed in a back-to-back configuration. The
back-to-back equipment chamber houses the electronics and power systems and is divided into two bays.
Bay 1
The front section of the equipment chamber (Figure 1) houses the electronic equipment including the ADC
fiber splice shelf, two Total Access 3000 shelves, and two Total Access 23-inch Heat Baffle and Fiber
Trays with 23-inch Fan Assemblies. The Environmental Control Unit (ECU) mounts vertically at the
middle left side of bay 1.
Figure 1. FNC Equipment Bay 1, Electronics Chamber
TA3000 Shelf 1
TA3000 Shelf 2
Heat Baffle/ Fan Unit 1
Heat Baffle/ Fan Unit 2
1 RMU Fiber Termination Panel
Equipment Side Field Side

4 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Bay 2
The back section of the equipment chamber (Figure 2) houses the Valere power supply/rectifier system, the
Total Access 3000 shelf, Total Access 23-inch Heat Baffle and Fiber Tray with 23-inch Fan Assembly, a
PECO II fuse and alarm panel, and an alarm wire-wrap panel.
The tamper resistant front and rear doors provide access to the back-to-back equipment chamber.
Figure 2. FNC Equipment Bay 2, Power and Protection Chamber
TA3000 Shelf 3
Heat Baffle/ Fan Unit 3

Fiber Node Cabinet System Manual
64192MS3KQL1-1A 5
AC Power/Splice Chamber
An additional door on the right side of the cabinet provides access to the AC power distribution and splice
module chamber (end chamber). This chamber houses the AC load center, surge module protect blocks,
and network side and field side splice modules. A divider panel separates this chamber from bays 1 and 2
of the equipment chamber. The divider panel has wire pass-through openings and also supports internal
circulation fans and external exhaust fans.
Figure 3. FNC AC Distribution and Splice Module End Chamber

6 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Battery Compartment
The isolated battery compartment under the equipment chamber is accessed by opening the front or back
door to expose the battery access panel hold down bolts. After removing these bolts the access panel can be
lifted away exposing the battery trays. Batteries are mounted on two heavy duty stationary trays installed
one above the other. Adjacent to the battery compartment are the various grommets and cable sleeve cones
and nozzles for cabinet wiring ingress.
Network Management Overview
Management of the SONET (synchronous optical network) system itself for Operation, Administration,
Maintenance, and Provisioning (OAM&P) is accomplished through the capabilities of the ADTRAN OC-3
and STS-1 multiplexer.
Cabinet Specifications
Refer to Marconi Document 640-205-001, Section 2.4, Cabinet Dimensions, for a detailed list of cabinet
dimensions and specifications.
Shipping Weight
The cabinet shipping weight minus the batteries is 700 lb. (317 kg.) The shipping weight of the cabinet
includes the cabinet and shipping pallet, the electronic equipment, power devices, fuse and alarm panels,
and the cross connect and protect panels.
NOTE
Batteries are not included with the system and must be separately
purchased by the customer. For information on battery installation proce-
dures, refer to Battery Installation and Test on page 18.

Fiber Node Cabinet System Manual
64192MS3KQL1-1A 7
2. FNC SYSTEM
The ADTRAN FNC System uses the Total Access 3000 as the backbone for the local loop delivery
platform. In addition to this, a number of additional components have been integrated to provide a turnkey
solution. Detailed documentation for each of these components can be found on the enclosed CD.
Tab le 2 lists the Total Access 3000 population of common and access modules and accessories.
Hx = HDSL, HDSL2, or HDSL4 access module.
*Redundant capability for reliability.
Total Access 3000 Arrangement
The ADTRAN Total Access FNC-Sport consists of a Marconi MESA Sport NT on Riser cabinet that
houses three Total Access 3000 chassis designated A, B, and C.
The Host Total Access 3000, Shelf A, is fed with an OC-3. Client shelves B and C are individually
subtended over BNC coax via STS-1 from Host A. Each Total Access 3000 multiplexes 28 T1 services
(HDSL, HDSL2, HDSL4, or legacy T1) for a total of 84 circuits. The Client shelves payload to the Host is
STS-1. The Host multiplexes the STS-1 payloads into an OC-3 payload.
The Total Access 3000 units A, B, and C feed into the protector panel, which in turn feeds the cross
connect panel. The management DS1 circuit in a customer designated slot in shelf A is used for provision-
ing and maintenance information. See Figure 4 for a block diagram of the Total Access 3000 FNC system.
In loop 1 and loop 2 of Figure 4, Pair 1 is transmit and Pair 2 is receive.
Table 2. Total Access 3000 Components
Total Access 3000 Shelf A, B, and C Components and Quantity
A (Host) B (Client) C (Client)
SCU 1SCU 1SCU 1
OC-3 Fiber Mux 2* STS-1 Mux 2* STS-1 Mux 2*
HxTU-C 28 HxTU-C 28 HxTU-C 28
Quad BNC I/O Jack 1Dual BNC I/O Jack 1Dual BNC I/O Jack 1

8 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Figure 4. Total Access 3000 FNC System
X
1-25
26-50
51-75
76-100
101-125
126-150
151-175
176-200
OC-3
STS-1
STS-1
RS-485RS-485
28 X HDSL
56 Pairs
Loop 1: Pairs 57-84
Loop2: Pairs 157-184
28 X HDSL
56 Pairs
Loop 1: Pairs 29-56
Loop2: Pairs 129-156
27 X HDSL + 1 T1
56 Pairs
Loop 1: Pairs 1-28
Loop2: Pairs 101-128
OC-3
LGX
Total Access 3000
Shelf B
Total Access 3000
Shelf A
Total Access 3000
Shelf C
200 Pair
Protection
Fiber
Managment Shelf
200 Pair
Cross
Connect
(Field Side)
200 Pair
Cross
Connect
(Equip. Side)

Fiber Node Cabinet System Manual
64192MS3KQL1-1A 9
3. INSTALLATION
This section provides a sequential action process to install the FNC and verify it for online operation.
Many references are made to the associated documents found on the CD included with this manual or the
included hard copies behind identifying tabs in this document. System Turnup Checklist on page 22
provides a Turnup Checklist to verify that recommended procedures and requirements are met.
(Do not mark in the original checklist. The checklist should be reproduced and copies stored in the binder
pocket for craft sign-off.)
Refer to Marconi document 640-205-001, Section 3, Installation Considerations, for detailed information.
Installation is comprised of these main steps:
• Mounting the Cabinet (Includes selecting and preparing the cabinet mounting location.)
• Wiring Connections
• Power Turnup
• System Verification
4. MOUNTING THE CABINET
These procedures include concrete pad location, site preparation, and cabinet installation.
Installation also includes handling and transporting the cabinet.
Concrete Pad Location and Construction
When determining the location for cabinet installation, consider the following:
Right of way, public safety, vulnerability, and accessibility. All are subject to local practices and proce-
dures. Refer to Marconi document 640-205-001, Section 3.1, Site Selection.
This procedure assumes that predetermined reference points exist so the pad and cabinet can be placed and
oriented exactly where planned.
Transportation and Storage
This procedure assumes that qualified material handlers and safety tested hoisting/lifting gear is available
for hoisting and moving the cabinet and that all local safety precautions are known and adhered to when
handling the cabinet.
WARNING
An unsecured cabinet is unstable and can tip over causing serious injury
or equipment damage.

10 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
CAUTION
To avoid injury or equipment damage, follow standard safety and
handling practices and procedures when transporting and storing the
ADTRAN cabinet to a staging or installation site. Refer to these safety
procedures and the appropriate Marconi cabinet installation document.
Shipping Container
The cabinet should not be transported to the installation site until the concrete pad is cured and ready for
cabinet installation, conduit laid, and the site prepared for installation. The cabinet should be kept in its
shipping container and pallet until ready for installation at the designated site.
Lifting the Cabinet
Unpack the cabinet according to the instructions in Marconi document 640-205-001, Section 3.7, Lifting
the Cabinet. Follow all local safety practices while lifting the cabinet. Wear all locally approved safety
gear.
Pad Layout
The FNC mounts to a concrete pad or foundation. All conduits are under the pad and penetrate up through
designated openings in the mounting template. Local ordinances must be followed when constructing the
pad. Reference points must be pre-established so the pad can be placed and oriented exactly as planned.
Cabinet Mounting Template
The FNC System requires a permanently mounted template provided separately by Marconi. The template
must be installed in the concrete foundation pad. The template orients the mounting bolts and provides
access to conduits in the pad. The pad mount template kit (Marconi P/N F1002986) includes a metal
mounting template and the required fasteners.
NOTE
The cabinet for this installation is the Marconi MESA Sport NT on Riser,
which requires the NT template. Legacy templates are not compatible and
cannot be used.
Refer to Cabinet Mounting Methods and General Pad Considerations in the respective Marconi cabinet
installation document: 640-205-001, MESA Sport NT on Riser, Description and Installation. The
document provides detailed pad construction and mounting procedures. After the cabinet has been securely
mounted the cabinet is ready for electrical connections to be made.

Fiber Node Cabinet System Manual
64192MS3KQL1-1A 11
5. WIRING CONNECTIONS
The ADTRAN FNC has its own AC power load center. The load center is supplied with commercial
power. All AC equipment from the service drop to the pad is provided locally by the customer. This
precludes the requirement for a separate power pedestal. Refer to Marconi document 640-205-001,
Section 4, AC Power, and Power Turnup on page 16 of this manual for detailed power information.
Cable Splicing, Termination, and Configuration
Wiring consists of factory installed wiring and wiring installed after the FNC is mounted. The procedures
in this document for bringing in power and data into the cabinet are supplemental to Marconi document
640-205-001, which provides detailed information and corresponding illustrations.
Power and Ground Cables
Refer to Marconi document 640-205-001, Section 4, AC Power, for detailed instructions for bringing AC
power and ground into the cabinet.
Installing Data Cables
This procedure assumes that required panels and covers are removed to facilitate the installation of data
wiring from local sources. Refer to Marconi document 640-205-001, Section 5, Cable Splicing, Termina-
tion, Configuration, for details.
NOTE
Cables are installed into the splice chamber. The maximum outside plant
cable outer diameter is 3 inches.
Tapered plastic nozzles support the cables and provide a moisture, gas, and vermin seal between the
incoming conduit and the cabinet interior. The small end of the plastic nozzle is customer trimmed to fit
the incoming cable dimension then sealed with compound, tape, and hose clamps. The large end of the
nozzle fits on to the bottom cone shaped metal cable sleeve and is also secured with a hose clamp.
The following procedure can be used in place of the procedure in Marconi document 640-205-001, Section
5, Cable Splicing, Termination, Configuration. The procedure assumes that incoming cable stubs are
present at the top of the conduit inside the cabinet. If local conditions are different, revise the procedure to
fit the condition.
WARNING
All grounds must terminate at a known ground source. Ensure metal-to-
metal contact on all ground connections, do not group or stack connec-
tions. Verify ground circuit continuity.
1. Gain access to the AC distribution/splice end chamber and the conduit chamber.

12 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
2. Remove the plastic nozzle from the bottom of each cable sleeve where a cable is to be installed.
3. Cut the small end of each plastic nozzle so that it can just fit over and be slipped onto an incoming
cable (or cable bundle), small end first.
4. Pull about two feet of cable into the cabinet. Slide the nozzle onto the cable then slide it down until it
meets the top of the incoming conduit.
5. Keeping the nozzle in that position, pull 15 feet of cable up through the cone shaped cable sleeve into
the cabinet interior.
6. After the desired length of cable has been pulled, secure the small end of the nozzle to the cable using
one layer of sealing tape and the cable clamp provided. If more than one wire is grouped in a nozzle,
use “B” sealing compound to seal gaps in the wire bundle.
7. Maneuver the cable so the large end of the nozzle can slide onto the bottom cone shaped cable sleeve
until it is snug to the sleeve or seats against the cabinet bottom then secure with the hose clamp
provided.
8. Repeat this process for all remaining cables.
Metallic Cable
The following procedure can be used in place of the procedure in Marconi document 640-205-001, Section
5.2, Metallic Cable. Metallic cable has a metal sheath ground shield within the insulation. This ground
shield must be connected to local ground to eliminate crosstalk and other interference on the line. When
cutting outer insulation ensure cable pair insulation is not cut.
1. Prepare the metallic cable as outlined below or according to local practices.
WARNING
If joint buried plant is used, check the cable sheath for voltage according
to local practices. If voltage is present, do not proceed with the instal-
lation. Contact your supervisor for instructions, do not proceed until the
voltage hazard is eliminated.
2. Ring cut the plastic outer cable sheath 9-inches above the upper cone shaped sleeve. Remove the entire
sheath above the ring cut.
3. Ring cut the cable ground shield the same place as the outer sheath. Remove the entire ground shield
above the cut to expose the plastic core wrap.
4. Ring cut the core wrap 1/2 inch higher than the sheath and shield cuts. Pull off the plastic wrap to
expose the cable pairs.
5. Install a bond clamp to sandwich the plastic sheath and the ground shield according to local practices.
Ensure positive contact between the clamp and the ground shield.
6. Connect a solid No. 6 AWG ground wire between the bond clamp and the cabinet ground bar.
7. Secure the ground wire under the containment bracket at the front of the rear chamber floor.
8. Confirm ground circuit continuity.
9. Install binder group identification ties. Remove the unit binders. The cabinet is ready to be spliced.
10. Splice and tag with cable identity according to local practices. Replace the conduit chamber panel
beneath the splice chamber.

Fiber Node Cabinet System Manual
64192MS3KQL1-1A 13
Fiber Optic Cable
The customer is responsible for routing and terminating external fiber optic cable to the ADC fiber termi -
nation shelf. Splicing of the fiber is done within the ADC shelf. Provide a minimum 50-foot coil of excess
fiber cable in the cabinet from the external source before making the termination connection. Fiber
jumpers are provided to connect the fiber shelf to the Total Access 3000 OC-3 MUX.
Dress and Lace Wiring
The customer is responsible to dress and lace all customer installed wiring to accepted workmanship
standards. Take extra care when handling fiber optic cables. Make use of all fiber optic protection and
management devices.
Protection Panels
CAUTION
Do not remove the identification tags from the splicing modules or
protection panels.
NOTE
The following steps are generic recommendations. If local practices take
precedence over what is stated, follow local practices.
1. The FNC includes protection panels that accept standard 5-pin protection modules, one protection
module for each field pair. The equipment side wiring originates on the Total Access 3000 shelf back-
plane amphenols and terminates on the equipment side cross-connect wire-wrap pins.
The loop side originates on the cross-connect wire-wrap pins and terminates on the 200-pair protector
panel.
2. The protector panel is mounted in the left-hand side of the splice chamber. An identifying tag shows
the pair count of each protection panel. Outside plant cables are pulled in, tie-wrapped, and spliced to
their respective pair count.
3. Using the splicing pair-count formation on the stubs, arrange the appropriate cable binder groups with
the corresponding binder groups on the splicing support bars.
Refer to Marconi document 640-205-001, Section 5.3, Protection Panels, for detailed protection panel
information. See Table 3 for Total Access 3000 Slot-to-Loop assignments and Protection and Cross
Connect positions.

14 64192MS3KQL1-1A
Fiber Node Cabinet System Manual
Table 3. Total Access 3000 Equipment-Side Cross Connect Loop Wiring
Total Access 3000 Slot to Loop
Assignment
Total Access 3000 Protect and Cross-Connect Panel
Positions
Slot Tip/Ring Shelf A Shelf B Shelf C
1
T/R (Loop 1) 129 57
T1/R1 (Loop 2) 101 129 157
2
T/R (Loop 1) 230 58
T1/R1 (Loop 2) 102 130 158
3
T/R (Loop 1) 331 59
T1/R1 (Loop 2) 103 131 159
4
T/R (Loop 1) 432 60
T1/R1 (Loop 2) 104 132 160
5
T/R (Loop 1) 533 61
T1/R1 (Loop 2) 105 133 161
6
T/R (Loop 1) 634 62
T1/R1 (Loop 2) 106 134 162
7
T/R (Loop 1) 735 63
T1/R1 (Loop 2) 107 135 163
8
T/R (Loop 1) 836 64
T1/R1 (Loop 2) 108 136 164
9
T/R (Loop 1) 937 65
T1/R1 (Loop 2) 109 137 165
10
T/R (Loop 1) 10 38 66
T1/R1 (Loop 2) 110 138 166
11
T/R (Loop 1) 11 39 67
T1/R1 (Loop 2) 111 139 167
12
T/R (Loop 1) 12 40 68
T1/R1 (Loop 2) 112 140 168
13
T/R (Loop 1) 13 41 68
T1/R1 (Loop 2) 113 141 169
14
T/R (Loop 1) 14 42 70
T1/R1 (Loop 2) 114 142 170