Advantech ADAM-6156PN User manual

User Manual
ADAM-6100PN Series
PROFINET I/O Modules

ADAM-6100PN Series User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2012
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. 2003610001 Edition 1
Printed in Taiwan October 2012

iii ADAM-6100PN Series User Manual
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Opera-
tion of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (OS, version, application software, etc.)
–A complete description of the problem
–The exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush of
power as you connect a jumper or install a card may damage sensitive electronic
components.

ADAM-6100PN Series User Manual iv
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
15. The power cord or plug is damaged.
16. Liquid has penetrated into the equipment.
17. The equipment has been exposed to moisture.
18. The equipment does not work well, or you cannot get it to work according to the
user's manual.
19. The equipment has been dropped and damaged.
20. The equipment has obvious signs of breakage.
21. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C
(140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
22. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
23. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.

v ADAM-6100PN Series User Manual
Chapter 1 Overview...............................................1
1.1 Introduction ...............................................................................................2
1.2 System Architecture..................................................................................2
Figure 1.1 ADAM-6100PN Daisy Chain Connections..................2
1.3 Features....................................................................................................3
1.3.1 Daisy Chain Connection ...............................................................3
1.3.2 2,500V Isolation Protection...........................................................4
1.3.3 Ethernet-based Configuration Tool...............................................4
1.3.4 Status LED Indicator.....................................................................5
1.3.5 Dimensions...................................................................................6
Figure 1.2 ADAM-6100 Front.......................................................6
Figure 1.3 ADAM-6100 Back.......................................................6
Figure 1.4 ADAM-6100 Side........................................................7
Figure 1.5 ADAM-6100 Top.........................................................7
Chapter 2 Hardware Installation Guide...............1
2.1 Determining the Proper Environment........................................................2
2.1.1 Package Contents.........................................................................2
2.1.2 System Requirements...................................................................2
2.2 Mounting ...................................................................................................3
2.2.1 Panel Mounting.............................................................................3
Figure 2.1 Panel Mounting Dimensions.......................................3
Figure 2.2 Fix Module on the Bracket..........................................4
2.2.2 DIN-rail mounting..........................................................................4
Figure 2.3 Fix Module on the DIN-rail Adapter...........................5
Figure 2.4 Secure Module to a DIN-rail.......................................5
2.3 Wiring & Connections................................................................................6
2.3.1 Power Supply Wiring.....................................................................6
Figure 2.5 ADAM-6100 Module Power Wiring.............................6
2.3.2 I/O Module Wiring.........................................................................7
Chapter 3 Product Specifications........................9
3.1 Digital I/O Modules..................................................................................10
3.1.1 Overview.....................................................................................10
Figure 3.1 ADAM-6150PN.........................................................10
Figure 3.2 ADAM-6151PN.........................................................11
Figure 3.3 ADAM-6156PN.........................................................11
3.1.2 Specifications..............................................................................12
3.1.3 Switch Settings ...........................................................................13
3.1.4 Application Wiring.......................................................................14
3.2 Relay Modules ........................................................................................16
3.2.1 Overview.....................................................................................16
Figure 3.4 ADAM-6160PN.........................................................16
3.2.2 Specifications..............................................................................16
3.2.3 Jumper Settings..........................................................................17
3.3 Analog I/O Modules.................................................................................18
3.3.1 ADAM-6117PN: 8-ch Isolated Analog Input Module...................18
Figure 3.5 ADAM-6117PN.........................................................18
3.3.2 ADAM-6124PN: 4-ch Analog Output and 4-ch Digital Input Module
20
Figure 3.6 ADAM-6124PN.........................................................20
Chapter 4 System Configuration Guide............23

ADAM-6100PN Series User Manual vi
Chapter 4 ............................................................23
Chapter 4 ............................................................23
Chapter 4 ............................................................23
Chapter 4 ............................................................23
Chapter 4 ............................................................23
4.1 System Hardware Configuration............................................................ 24
4.1.1 System Requirements ............................................................... 24
4.1.2 Communication Interface............................................................ 24
4.2 Install ADAM.NET Utility Software.......................................................... 24
4.3 ADAM.NET Utility Overview.................................................................... 24
4.3.1 ADAM.NET Utility Operation Window......................................... 25
Figure 4.1 ADAM.NET Utility Operation Window ...................... 25
Figure 4.2 ADAM.NET Utility Toolbar........................................ 27
4.3.2 Search ADAM-6100 Modules..................................................... 28
4.3.3 I/O Module Configuration ........................................................... 30
Figure 4.3 Channel & GCL Configuration.................................. 30
Figure 4.4 Channels Range Configuration Area........................ 31
Figure 4.5 Integration Time Configuration Area ........................ 31
Figure 4.6 Analog Input Trend Log............................................ 32
Figure 4.7 Analog Input Average Setting................................... 33
Figure 4.8 Analog Input Alarm Mode Configuration .................. 34
Figure 4.9 ADAM-6024 Input Tab.............................................. 35
Figure 4.10ADAM-6024 Output Tab........................................... 36
Figure 4.11ADAM-6050 Channel Setting ................................... 37
Figure 4.12Fail Safe Value Configuration................................... 37
Figure 4.13Individual Channel Configuration: DI........................ 38
Figure 4.14Individual Channel Configuration: DO...................... 40
Figure 4.15Low to High Delay Output Mode .............................. 41
Figure 4.16Low to High Delay Output Mode .............................. 41
Chapter A PROFINET Mapping Table................ 43
A.1 Analog Input and Analog Output Modules.............................................. 44
A.2 Digital Input and Digital Output Modules................................................. 45

Chapter 1
1Overview

ADAM-6100PN Series User Manual 2
1.1 Introduction
ADAM-6100PN is a series of PROFINET remote I/O modules. PROFINET protocol is
very popular in industrial automation applications and all ADAM-6100PN series mod-
ules can comply with it. You can easily connect ADAM-6100PN modules to PROFI-
NET masters, like Siemens PLC, through PROFINET protocol. ADAM-6100PN
series module supports Initial mode and Normal mode (PROFINET mode), that
you can set by the DIP switch on the side of ADAM module. Refer to Section 1.3.3 for
how to configure it. When you configure the mode as Initial mode, you can configure
ADAM-6100PN module's IP address and related setting by Advantech APAX/
ADAM.Net utility. When you configure the mode as Normal mode, ADAM-6100PN
modules are ready to communicate with PROFINET master by PROFINET protocol.
1.2 System Architecture
ADAM-6100PN series modules can be daisy-chained in an Ethernet network, making
it easier to deploy, and helping improve scalability. You can refer to the figure below
to see how a daisy-chain connection works in the network.
Figure 1.1 ADAM-6100PN Daisy Chain Connections

3 ADAM-6100PN Series User Manual
Chapter 1 Overview
1.3 Features
1.3.1 Daisy Chain Connection
ADAM-6100PN module has built in Ethernet switches to allow daisy chain connections in an
Ethernet network, making it easier to deploy, and helping improve scalability. The two Ether-
net ports are fully compliant with IEEE 802.3u 10/100Mbpst through standard RJ-45
connectors.
Pin Assignment Description
1 TD + Transmit +
2 TD - Transmit -
3 RD + Receive +
4 N/C not used
5 N/C not used
6 RD - Receive -
7 N/C not used
8 N/C not used

ADAM-6100PN Series User Manual 4
1.3.2 2,500V Isolation Protection
With triple isolation, including power supply, input/output, and Ethernet communica-
tion, ADAM-6100PN series ensures I/O data to be controlled correctly, and prevents
devices from breaking down.
1.3.3 Ethernet-based Configuration Tool
You can configure ADAM-6100PN module as Initial mode or Normal mode by the DIP
switch in the side of each module. When ADAM-6100PN module is set as Initial
mode, you can use ADAM.Net utility to configure and test the module via Ethernet
connection between PC and the module. This can ensure the ADAM-6100PN mod-
ule is set properly and is working correctly before connecting it to an PROFINET net-
work. When ADAM-6100PN module is set as Normal mode, it can directly
communicate with PROFINET master device such as Simens PLC by PROFINET
protocol.

5 ADAM-6100PN Series User Manual
Chapter 1 Overview
1.3.4 Status LED Indicator
There are 3 LED indicators on the front of the ADAM-6100 module-Status/COM, Link/
Speed 1, and Link/Speed 2. The Status/COM LED indicates the status of the module.
The Link/Speed LEDs indicate the network connections of Ethernet port 1 and port 2.
After power on, if the module is not connected to any network, the Status LED and
the COM LED will keep ON. Once the module is connected, the Status LED and
COM LED will work according to the table below.
Status of the module
Mode Status LED (Green) COM LED (Orange)
Init mode (Utility mode) Stays OFF Flashes ON/OFF
Normal mode (PROFINET mode) Flashes ON/OFF
OFF when no PROFINET
communication;
ON during PROFINET
communication
"Locate" function in normal mode
(PROFINET mode) Flashes ON/OFF at the same time
Port Communication
Mode Link LED (Green) Speed LED (Orange)
Port 1 connected Link 1 blinks ON Speed 1 ON when network speed
is 100M
Port 2 connected Link 2 blinks ON Speed 2 ON when network speed
is 100M

ADAM-6100PN Series User Manual 6
1.3.5 Dimensions
The following diagrams show the dimensions of the ADAM-6100 modules:
Figure 1.2 ADAM-6100 Front
Figure 1.3 ADAM-6100 Back

7 ADAM-6100PN Series User Manual
Chapter 1 Overview
Figure 1.4 ADAM-6100 Side
Figure 1.5 ADAM-6100 Top

ADAM-6100PN Series User Manual 8

Chapter 2
2Hardware
Installation
Guide

ADAM-6100PN Series User Manual 2
2.1 Determining the Proper Environment
Prior to installing ADAM-6100 modules, please check the following.
2.1.1 Package Contents
Unpack the shipped boxes and make sure that the contents include:
ADAM-6100 module with one bracket and DIN-rail adapter
ADAM-6100 module User Manual
ADAM CD
2.1.2 System Requirements
2.1.2.1 Host Computer
Microsoft Windows CE/XP/7
At least 32 MB RAM
20 MB of hard disk space available
VGA color monitor
2x or higher speed CD-ROM
Mouse or other pointing devices
10/100 Mbps or higher Ethernet Card
Ethernet Hub (at least 2 ports)
Two Ethernet Cables with RJ-45 connector
Power supply for ADAM-6100 (+10 to +30 V Unregulated)

3 ADAM-6100PN Series User Manual
Chapter 2 Hardware Installation Guide
2.2 Mounting
ADAM-6100 modules are designed as compact units and are allowed to be installed
in the field site under the following methods.
2.2.1 Panel Mounting
Each ADAM-6100 Module is packed with a plastic panel mounting bracket. Users
can refer the dimensions of the bracket to configure an optimal placement in a panel
or cabinet. Fix the bracket first, then, fix the ADAM-6100 module on the bracket.
Figure 2.1 Panel Mounting Dimensions

ADAM-6100PN Series User Manual 4
Figure 2.2 Fix Module on the Bracket
2.2.2 DIN-rail mounting
The ADAM-6100 module can also be secured to the cabinet by using mounting rails.
Fix the ADAM-6100 module with the DIN-rail adapter as Figure 2-3. Then secure it on
the DIN-rail as Figure 2-4. If you mount the module on a rail, you should also con-
sider using end brackets at each end of the rail. The end brackets help keep the mod-
ules from sliding horizontally along the rail.

5 ADAM-6100PN Series User Manual
Chapter 2 Hardware Installation Guide
Figure 2.3 Fix Module on the DIN-rail Adapter
Figure 2.4 Secure Module to a DIN-rail

ADAM-6100PN Series User Manual 6
2.3 Wiring & Connections
This section provides basic information on wiring the power supply, I/O units, and net-
work connection.
2.3.1 Power Supply Wiring
Although the ADAM-6100 systems are designed for a standard industrial unregulated
24 VDC power supply, they accept any power unit that supplies within the range of
+10 to +30 VDC. The power supply ripple must be limited to 200 mV peak-to-peak,
and the immediate ripple voltage should be maintained between +10 and +30 VDC.
Screw terminals +Vs and GND are for power supply wiring.
Figure 2.5 ADAM-6100 Module Power Wiring
We advise that the following standard colors (indicated on the modules) be used for
power lines:
+Vs (R) Red
GND (B) Black
Note! The wires used should be at least 2 mm.