Advantech AMAX-5000 Series User manual

User Manual
AMAX-5000 Series
EtherCAT Slice I/O Modules

AMAX-5000 Series User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2023
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
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Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgments
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Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
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and any helpful information readily available.
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is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No.2003X50003 Edition 4
Printed in Taiwan February 2023

iii AMAX-5000 Series User Manual
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
Test conditions for passing also include the equipment being operated within an
industrial enclosure. In order to protect the product from damage caused by electro-
static discharge (ESD) and EMI leakage, we strongly recommend the use of CE-
compliant industrial enclosure products.
FCC Class A
This equipment has been tested and found to comply with the limits for a Class A dig-
ital device, pursuant to part 15 of the FCC Rules. These limits are designed to pro-
vide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Opera-
tion of this equipment in a residential area is likely to cause harmful interference. In
this event, users are required to correct the interference at their own expense.
Technical Support and Assistance
1. Visit the Advantech website at www.advantech.com/support to obtain the latest
product information.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive elec-
tronic components.

AMAX-5000 Series User Manual iv
Safety Instructions
1. Install the system only in area with restricted access.
2. Read these safety instructions carefully.
3. Retain this user manual for future reference.
4. Disconnect the equipment from all power outlets before cleaning. Use only a
damp cloth for cleaning. Do not use liquid or spray detergents.
5. For pluggable equipment, the power outlet socket must be located near the
equipment and easily accessible.
6. Protect the equipment from humidity.
7. Place the equipment on a reliable surface during installation. Dropping or letting
the equipment fall may cause damage.
8. The openings on the enclosure are for air convection. Protect the equipment
from overheating. Do not cover the openings.
9. Ensure that the voltage of the power source is correct before connecting the
equipment to a power outlet.
10. Position the power cord away from high-traffic areas. Do not place anything over
the power cord.
11. All cautions and warnings on the equipment should be noted.
12. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage from transient overvoltage.
13. Never pour any liquid into an opening. This may cause fire or electrical shock.
14. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
15. If any of the following occurs, have the equipment checked by service person-
nel:
–The power cord or plug is damaged.
–Liquid has penetrated the equipment.
–The equipment has been exposed to moisture.
–The equipment is malfunctioning, or does not operate according to the user
manual.
–The equipment has been dropped and damaged.
–The equipment shows obvious signs of breakage.
16. Do not leave the equipment in an environment with a storage temperature of
below -20 °C (-4 °F) or above 60 °C (140 °F) as this may damage the compo-
nents. The equipment should be kept in a controlled environment.
17. CAUTION: Batteries are at risk of exploding if incorrectly replaced. Replace only
with the same or equivalent type as recommended by the manufacturer. Discard
used batteries according to the manufacturer’s instructions.
18. In accordance with IEC 704-1:1982 specifications, the sound pressure level at
the operator's position does not exceed 70 dB (A).
DISCLAIMER: These instructions are provided according to IEC 704-1 standards.
Advantech disclaims all responsibility for the accuracy of any statements contained
herein.

v AMAX-5000 Series User Manual
Contents
Chapter 1 Introduction..........................................1
1.1 Introduction to AMAX-5000 Slice I/O Module............................................ 2
Table 1.1: AMAX-5000 series extension modules....................... 2
1.2 Object for Internal Settings........................................................................ 3
1.2.1 Standard Object (0x1000 - 0x1FFF) ............................................. 3
Table 1.2: Standard Object (0x1000:00 - 0x10FF:00) ................. 3
Chapter 2 Hardware Installation ..........................5
2.1 Install / Remove the Module...................................................................... 6
2.1.1 Attach on the DIN-rail.................................................................... 6
Figure 2.1 AMAX-5000 installed in a control cabinet................... 6
2.1.2 Remove from the DIN-rail ............................................................. 7
Figure 2.2 Unlock the latch to remove the module ...................... 7
Figure 2.3 AMAX-5000 module design........................................ 7
2.2 Wiring ........................................................................................................ 8
2.3 Cable Length............................................................................................. 8
Figure 2.4 Cable mode in ISO/IEC 11801 ................................... 8
Figure 2.5 Several possible channel architectures ...................... 9
2.4 Cable Selection......................................................................................... 9
Figure 2.6 Difference between a fixed cable and a flexible cable 9
Table 2.1: Recommended Cable Parameters. ............................ 9
Figure 2.7 Recommended and discouraged shielding configura-
tions .......................................................................... 10
2.5 Registered Jack 45 (RJ45) Selection...................................................... 10
Figure 2.8 Contact plating of the RJ45. ..................................... 10
Figure 2.9 Gold plate tripod types.............................................. 11
Figure 2.10Shielded RJ45. ......................................................... 11
Figure 2.11Connect metal shield of RJ45 to drain wire .............. 11
2.6 Electromagnetic Protection ..................................................................... 12
2.6.1 Cable Separation ........................................................................ 12
Figure 2.12Minimum distance between communication and power
cables. ...................................................................... 12
Figure 2.13Minimum distance with metallic separation conduits....
12
Table 2.2: Recommended Minimum Distance Between Communi-
cation and Power Cables.......................................... 12
2.6.2 Cable Crossing ........................................................................... 13
Figure 2.14Communication cable and power cable crossing ..... 13
2.6.3 Avoid Cable Loop........................................................................ 13
Figure 2.15Avoid loops in communication cables....................... 13
2.7 Dimensions ............................................................................................. 14
Chapter 3 Power Input and Coupler Modules ..17
3.1 AMAX-5001 Smart Power Input with 4-ch Digital Input Module.............. 18
Figure 3.1 AMAX-5001 Module ................................................. 18
3.1.1 AMAX-5001 Application .............................................................. 19
Figure 3.2 AMAX-5001 Application............................................ 19
3.1.2 AMAX-5001 Specification ........................................................... 19
3.1.3 LED Indicator .............................................................................. 21
Figure 3.3 AMAX-5001 Module LED Indicator........................... 21
Table 3.1: AMAX-5001 Module LED Indicator........................... 21

AMAX-5000 Series User Manual vi
3.1.4 Pin Definition............................................................................... 22
Figure 3.4 AMAX-5001 Module Front View ............................... 22
Figure 3.5 AMAX-5001 Module Side View ................................ 22
Table 3.2: Upper 4-Pin Connector............................................. 23
Table 3.3: Lower 8-Pin Connector............................................. 23
3.1.5 Application Wiring ....................................................................... 23
Figure 3.6 Wiring for AMAX-5001 Upper Connector Power Input .
23
Figure 3.7 Wiring for AMAX-5001 Lower Connector Digital Input .
23
3.1.6 AMAX-5001 Object Dictionary .................................................... 24
Table 3.4: Input Data (0x6000:01 - 0x6000:11)......................... 24
Table 3.5: Module Configuration (0xF600:01 - 0xF600:10)....... 24
3.2 AMAX-5074 EtherCAT Coupler with ID Switch....................................... 25
Figure 3.8 AMAX-5074 Module ................................................. 25
3.2.1 AMAX-5074 Specification ........................................................... 25
3.2.2 LED Indicator .............................................................................. 27
Figure 3.9 AMAX-5074 Module LED Indicator .......................... 27
Table 3.6: AMAX-5074 Module LED Indicator .......................... 27
3.2.3 ID Switch..................................................................................... 28
Figure 3.10AMAX-5074 ID Switch.............................................. 28
Table 3.7: AMAX-5074 ID Switch.............................................. 28
3.2.4 Pin Definition............................................................................... 29
Figure 3.11AMAX-5074 Module Front View ............................... 29
Figure 3.12AMAX-5074 Module Side View ................................ 29
Table 3.8: Upper 4-Pin Connector............................................. 30
Table 3.9: Lower 2 LAN Port ..................................................... 30
3.2.5 Application Wiring ....................................................................... 30
Figure 3.13Wiring for AMAX-5074 Power Input ......................... 30
3.2.6 AMAX-5074 Object Dictionary .................................................... 31
Table 3.10:Input Data (0x6000:01 - 0x6000:13)......................... 31
Table 3.11:Module Configuration (0xF600:01)........................... 31
3.3 AMAX-5079 EtherCAT Extension ........................................................... 32
Figure 3.14AMAX-5079 Module ................................................. 32
3.3.1 AMAX-5079 Specification ........................................................... 32
3.3.2 Pin Definition............................................................................... 33
Figure 3.15AMAX-5079 Module Front View ............................... 33
Figure 3.16AMAX-5079 Module Side View ................................ 34
Table 3.12:LAN Port................................................................... 34
Chapter 4 Analog Input/Output Modules.......... 35
4.1 AMAX-5015 4-ch RTD Input Module ...................................................... 36
Figure 4.1 AMAX-5015 Module ................................................. 36
4.1.1 AMAX-5015 Specification ........................................................... 36
4.1.2 LED Indicator .............................................................................. 38
Figure 4.2 AMAX-5015 Module LED Indicator .......................... 38
Table 4.1: AMAX-5015 Module LED Indicator .......................... 38
4.1.3 Pin Definition............................................................................... 39
Figure 4.3 AMAX-5015 Module Front View ............................... 39
Figure 4.4 AMAX-5015 Module Side View ................................ 39
Table 4.2: Upper 4-Pin Connector............................................. 40
Table 4.3: Lower 8-Pin Connector............................................. 40
4.1.4 Application Wiring ....................................................................... 40
Figure 4.5 Wiring for AMAX-5015.............................................. 40
4.1.5 AMAX-5015 Object Dictionary .................................................... 41
Table 4.4: Input Data (0x6000:00 – 0x6030:13)........................ 41
Table 4.5: RTD Over/Under Range Limit .................................. 41
Table 4.6: TBurnout Detection Configuration (0x8000:01 –

vii AMAX-5000 Series User Manual
0x8030:14)................................................................ 42
Table 4.7: Input RTD Type Value in Different Temperature Coeffi-
cients ........................................................................ 42
Table 4.8: Module Configuration (0xF600:01 - 0xF600:11)....... 42
4.2 AMAX-5017C 6-ch Current Input Module ............................................... 43
Figure 4.6 AMAX-5017C Module............................................... 43
4.2.1 AMAX-5017C Specification......................................................... 44
4.2.2 LED Indicator .............................................................................. 45
Figure 4.7 AMAX-5017C Module LED Indicator ........................ 45
Table 4.9: AMAX-5017C Module LED Indicator ........................ 45
4.2.3 Pin Definition............................................................................... 46
Figure 4.8 AMAX-5017C Module Front View............................. 46
Figure 4.9 AMAX-5017C Module Side View.............................. 46
Table 4.10:Upper 4-Pin Connector............................................. 47
Table 4.11:Lower 8-Pin Connector............................................. 47
4.2.4 Application Wiring ....................................................................... 47
Figure 4.10Wiring for AMAX-5017C ........................................... 47
4.2.5 AMAX-5017C Object Dictionary.................................................. 48
Table 4.12:Input Data (0x6000:01 – 0x6050:11) ........................ 48
Table 4.13:Burnout Detection Configuration (0x8000:01 –
0x8050:14)................................................................ 48
Table 4.14:Input Current Alarm Status ....................................... 49
Table 4.15:Configuration Data (0xF600 - 0xFFFF) .................... 49
4.3 AMAX-5017V 6-ch Voltage Input Module ............................................... 50
Figure 4.11AMAX-5017V Module ............................................... 50
4.3.1 AMAX-5017V Specification......................................................... 50
4.3.2 LED Indicator .............................................................................. 52
Figure 4.12AMAX-5017V Module LED Indicator ........................ 52
Table 4.16:AMAX-5017V Module LED Indicator ........................ 52
4.3.3 Pin Definition............................................................................... 53
Figure 4.13AMAX-5017V Module Front View............................. 53
Figure 4.14AMAX-5017V Module Side View .............................. 53
Table 4.17:Upper 4-Pin Connector............................................. 54
Table 4.18:Lower 8-Pin Connector............................................. 54
4.3.4 Application Wiring ....................................................................... 54
Figure 4.15Wiring for AMAX-5017V ........................................... 54
4.3.5 AMAX-5017V Object Dictionary.................................................. 55
Table 4.19:Input Data (0x6000:01 - 0x6050:11)......................... 55
Table 4.20:Input Range Configuration (0x8000:11 - 0x8050:11) 56
Table 4.21:Input Range Type ..................................................... 56
Table 4.22:Configuration Data (0xF600 - 0xFFFF) .................... 56
4.4 AMAX-5017H 4-ch High Speed Analog Input Module ............................ 57
Figure 4.16AMAX-5017H Module............................................... 57
4.4.1 AMAX-5017H Specification......................................................... 57
4.4.2 Analog Input................................................................................ 58
4.4.3 Protection.................................................................................... 58
4.4.4 Environment................................................................................ 58
4.4.5 LED Indicator .............................................................................. 59
Figure 4.17AMAX-5017H Module LED Indicator ........................ 59
Table 4.23:AMAX-5017H Module LED Indicator ........................ 59
4.4.6 Pin Definition............................................................................... 60
Figure 4.18AMAX-5017H Module Front View............................. 60
Figure 4.19AMAX-5017H Module Side View.............................. 60
Table 4.24:Upper 4-Pin Connector............................................. 61
Table 4.25:Lower 8-Pin Connector............................................. 61
4.4.7 Application Wiring ....................................................................... 61
Figure 4.20Wiring for AMAX-5017H ........................................... 61
4.4.8 AMAX-5017H Object Dictionary.................................................. 62
Table 4.26:Input Data (0x6000:11 - 0x6030:11)......................... 62
Table 4.27:Configuration Data (0x8000 - 0x8FFF)..................... 62

AMAX-5000 Series User Manual viii
Table 4.28:Module Configuration (0xF600:01)........................... 62
4.5 AMAX-5018 6-ch Thermocouple Input Module....................................... 63
Figure 4.21AMAX-5018 Module ................................................. 63
4.5.1 AMAX-5018 Specification ........................................................... 63
4.5.2 LED Indicator .............................................................................. 65
Figure 4.22AMAX-5018 Module LED Indicator .......................... 65
Table 4.29:AMAX-5018 Module LED Indicator .......................... 65
4.5.3 Pin Definition............................................................................... 66
Figure 4.23AMAX-5018 Module Front View ............................... 66
Figure 4.24AMAX-5018 Module Side View ................................ 66
Table 4.30:Upper 4-Pin Connector............................................. 67
Table 4.31:Lower 8-Pin Connector............................................. 67
4.5.4 Application Wiring ....................................................................... 67
Figure 4.25Wiring for AMAX-5018.............................................. 67
4.5.5 AMAX-5018 Object Dictionary .................................................... 68
Table 4.32:Analog Input (0x6000 - 0x6FFF) .............................. 68
Table 4.33:Thermocouple Alarm Trigger Over/Under Temperature
and Accuracy............................................................ 68
Table 4.34:Scaled Data Display Range ..................................... 69
Table 4.35:Burnout Configuration (0x8000:01 - 0x8050:14) ...... 69
Table 4.36:Scaled Data Display Range ..................................... 70
Table 4.37:Module Configuration (0xF600:01 - 0xF600:13)....... 70
4.6 AMAX-5024 4-ch Analog Output Module................................................ 71
Figure 4.26AMAX-5024 Module ................................................. 71
4.6.1 AMAX-5024 Specification ........................................................... 71
4.6.2 LED Indicator .............................................................................. 72
Figure 4.27AMAX-5024 Module LED Indicator .......................... 72
Table 4.38:AMAX-5024 Module LED Indicator .......................... 72
4.6.3 Pin Definition............................................................................... 73
Figure 4.28AMAX-5024 Module Front View ............................... 73
Figure 4.29AMAX-5024 Module Side View ................................ 73
Table 4.39:Upper 4-Pin Connector............................................. 74
Table 4.40:Lower 8-Pin Connector............................................. 74
4.6.4 Application Wiring ....................................................................... 74
Figure 4.30Wiring for AMAX-5024.............................................. 74
4.6.5 AMAX-5024 Object Dictionary .................................................... 75
Table 4.41:Input Data (0x6000 - 0x6FFF) .................................. 75
Table 4.42:Output Data (0x7000 - 0x7FFF) ............................... 75
Table 4.43:Analogue Output Configuration (0x8000:02 –
0x8030:17) ............................................................... 76
Table 4.44:Module Configuration (0xF600:01)........................... 77
Chapter 5 Digital Module ................................... 79
5.1 AMAX-5051 8-ch Digital Input Module.................................................... 80
Figure 5.1 AMAX-5051 Module ................................................. 80
5.1.1 AMAX-5051 Specification ........................................................... 80
5.1.2 LED Indicator .............................................................................. 82
Figure 5.2 AMAX-5051 Module LED Indicator .......................... 82
Table 5.1: AMAX-5051 Module LED Indicator .......................... 82
5.1.3 Pin Definition............................................................................... 83
Figure 5.3 AMAX-5051 Module Front View ............................... 83
Figure 5.4 AMAX-5051 Module Side View ................................ 83
Table 5.2: Upper 4-Pin Connector............................................. 84
Table 5.3: Lower 8-Pin Connector............................................. 84
5.1.4 Application Wiring ....................................................................... 84
Figure 5.5 Wiring for AMAX-5051.............................................. 84
5.1.5 AMAX-5051 Object Dictionary .................................................... 85
Table 5.4: Input Data (0x3001:01 - 0x3001:08)......................... 85

ix AMAX-5000 Series User Manual
5.2 AMAX-5052 16-ch Digital Input Module .................................................. 86
Figure 5.6 AMAX-5052 Module ................................................. 86
5.2.1 AMAX-5052 Specification ........................................................... 86
5.2.2 LED Indicator .............................................................................. 88
Figure 5.7 AMAX-5052 Module LED Indicator........................... 88
Table 5.5: AMAX-5052 Module LED Indicator........................... 88
5.2.3 Pin Definition............................................................................... 89
Figure 5.8 AMAX-5052 Module Front View ............................... 89
Figure 5.9 AMAX-5052 Module Side View ................................ 89
Table 5.6: Upper 6-Pin Connector............................................. 90
Table 5.7: Lower 12-Pin Connector........................................... 90
5.2.4 Application Wiring ....................................................................... 90
Figure 5.10Wiring for AMAX-5052.............................................. 90
5.2.5 AMAX-5052 Object Dictionary .................................................... 91
Table 5.8: Input Data (0x3001:01 - 0x3002:08)......................... 91
5.3 AMAX-5056 8-ch Sink-type Digital Output Module ................................. 92
Figure 5.11AMAX-5056 Module ................................................. 92
5.3.1 AMAX-5056 Specification ........................................................... 92
5.3.2 LED Indicator .............................................................................. 93
Figure 5.12AMAX-5056 Module LED Indicator........................... 93
Table 5.9: AMAX-5056 Module LED Indicator........................... 93
5.3.3 Pin Definition............................................................................... 94
Figure 5.13AMAX-5056 Module Front View ............................... 94
Figure 5.14AMAX-5056 Module Side View ................................ 94
Table 5.10:Upper 4-Pin Connector............................................. 95
Table 5.11:Lower 8-Pin Connector............................................. 95
5.3.4 Application Wiring ....................................................................... 95
Figure 5.15Wiring for AMAX-5056.............................................. 95
5.3.5 AMAX-5056 Object Dictionary .................................................... 96
Table 5.12:Output Data (0x3101:01 - 0x3101:08) ...................... 96
5.4 AMAX-5056SO 8-ch Source-type Digital Output Module........................ 97
Figure 5.16AMAX-5056SO Module ............................................ 97
5.4.1 AMAX-5056SO Specification ...................................................... 97
5.4.2 LED Indicator .............................................................................. 98
Figure 5.17AMAX-5056SO Module LED Indicator ..................... 98
Table 5.13:AMAX-5056SO Module LED Indicator ..................... 98
5.4.3 Pin Definition............................................................................... 99
Figure 5.18AMAX-5056SO Module Front View .......................... 99
Figure 5.19AMAX-5056SO Module Side View ........................... 99
Table 5.14:Upper 4-Pin Connector........................................... 100
Table 5.15:Lower 8-Pin Connector........................................... 100
5.4.4 Application Wiring ..................................................................... 100
Figure 5.20Wiring for AMAX-5056SO....................................... 100
5.4.5 AMAX-5056SO Object Dictionary ............................................. 101
Table 5.16:Output Data (0x3101:01 - 0x3101:08) .................... 101
5.5 AMAX-5057 16-ch Sink-type Digital Output Module ............................. 102
Figure 5.21AMAX-5057 Module ............................................... 102
5.5.1 AMAX-5057 Specification ......................................................... 102
5.5.2 LED Indicator ............................................................................ 103
Figure 5.22AMAX-5057 Module LED Indicator......................... 103
Table 5.17:AMAX-5057 Module LED Indicator......................... 103
5.5.3 Pin Definition............................................................................. 104
Figure 5.23AMAX-5057 Module Front View ............................. 104
Figure 5.24AMAX-5057 Module Side View .............................. 104
Table 5.18:Upper 6-Pin Connector........................................... 105
Table 5.19:Lower 12-Pin Connector......................................... 105
5.5.4 Application Wiring ..................................................................... 105
Figure 5.25Wiring for AMAX-5057............................................ 105
5.5.5 AMAX-5057 Object Dictionary .................................................. 106
Table 5.20:Output Data (0x3101:01 - 0x3102:08) .................... 106

AMAX-5000 Series User Manual x
5.6 AMAX-5057SO 16-ch Source-type Digital Output Module ................... 107
Figure 5.26AMAX-5057SO Module .......................................... 107
5.6.1 AMAX-5057SO Specification.................................................... 107
5.6.2 LED Indicator ............................................................................ 108
Figure 5.27AMAX-5057SO Module LED Indicator ................... 108
Table 5.21:AMAX-5057SO Module LED Indicator ................... 108
5.6.3 Pin Definition and Wiring .......................................................... 109
Figure 5.28AMAX-5057SO Module Front View........................ 109
Figure 5.29AMAX-5057SO Module Side View ......................... 109
Table 5.22:Upper 6-Pin Connector........................................... 110
Table 5.23:Lower 12-Pin Connector......................................... 110
5.6.4 Application Wiring ..................................................................... 110
Figure 5.30Wiring for AMAX-5057SO ...................................... 110
5.6.5 AMAX-5057SO Object Dictionary............................................. 111
Table 5.24:Output Data (0x3101:01 - 0x3102:08).................... 111
5.7 AMAX-5060 4-ch Relay with 2-ch DI Module........................................ 112
Figure 5.31AMAX-5060 Module ............................................... 112
5.7.1 AMAX-5060 Specification ......................................................... 112
5.7.2 LED Indicator ............................................................................ 114
Figure 5.32AMAX-5060 Module LED Indicator ........................ 114
Table 5.25:AMAX-5060 Module LED Indicator ........................ 114
5.7.3 Pin Definition and Wiring .......................................................... 115
Figure 5.33AMAX-5060 Module Front View ............................. 115
Figure 5.34AMAX-5060 Module Side View .............................. 115
Table 5.26:Upper 4-Pin Connector........................................... 116
Table 5.27:Lower 8-Pin Connector........................................... 116
5.7.4 Application Wiring ..................................................................... 116
Figure 5.35Wiring for AMAX-5060 Upper Connector Digital Input .
116
Figure 5.36Wiring for AMAX-5060 Lower Connector Relay ..... 116
5.7.5 AMAX-5060 Object Dictionary .................................................. 117
Table 5.28:Digital Input Data (0x6000:01, 0x6010:01)............. 117
Table 5.29:Digital Output Data (Relay) (0x7000:01 - 0x7030:01) ..
117
Table 5.30:Digital Output (Relay) Safety Function Data (0x8000:01
- 0x8030:02) ........................................................... 117
Table 5.31:Module Configuration (0xF600:01)......................... 117
Table 5.32:Digital Input Filter Data (0xF600:04, 0xF600:016) . 118
5.8 Connection Diagram ............................................................................. 119
Figure 5.37AMAX-5060 upper connection diagram ................. 119
Figure 5.38AMAX-5060 lower connection diagram .................. 119
Chapter 6 Counter/Encoder Module ............... 121
6.1 AMAX-5080 2-ch Counter/Encoder Input Module................................. 122
Figure 6.1 AMAX-5080 Module ............................................... 122
6.1.1 AMAX-5080 Specification ......................................................... 123
6.1.2 LED Indicator ............................................................................ 124
Figure 6.2 AMAX-5080 Module LED Indicator ........................ 124
Table 6.1: AMAX-5080 Module LED Indicator ........................ 124
6.1.3 Pin Definition............................................................................. 125
Figure 6.3 AMAX-5080 Module Front View ............................. 125
Figure 6.4 AMAX-5080 Module Side View .............................. 125
Table 6.2: Upper 6-Pin Connector........................................... 126
Table 6.3: Lower 12-Pin Connector......................................... 126
6.1.4 Application Wiring ..................................................................... 126
Figure 6.5 Wiring for AMAX-5080............................................ 126
6.1.5 Circuit Layout............................................................................ 127
Figure 6.6 AMAX-5080 Encoder Input..................................... 127

xi AMAX-5000 Series User Manual
6.1.6 AMAX-5080 Counter Mode....................................................... 127
Figure 6.7 Encoder Mode – A/B Phase 4X.............................. 128
Table 6.4: Encoder Mode Parameter ...................................... 128
Figure 6.8 Bi-Direction Mode – Pulse Direction....................... 129
Table 6.5: Bi-Direction Mode Parameter ................................. 129
6.1.7 Counter Features ...................................................................... 130
Figure 6.9 Counter Overflow and Underflow ........................... 130
Table 6.6: Reload Counter Definitions..................................... 131
Table 6.7: Latch Counter Parameters ..................................... 131
Figure 6.10Latch Counter by Z pin ........................................... 132
Table 6.8: Reset Counter Parameters..................................... 133
Figure 6.11Reset Counter by Z pin........................................... 134
Figure 6.12Set Counter Value .................................................. 135
6.1.8 AMAX-5080 Object Dictionary .................................................. 136
Table 6.9: Input Data (0x6000:01 - 0x6010:13)....................... 136
Table 6.10:Output Data (0x7000:01 - 0x7010:11) .................... 136
Table 6.11:Encoder and Counter Configuration (0x7000:01 -
0x7010:11).............................................................. 137
Table 6.12:Input Filter Time...................................................... 138
Table 6.13:Module Configuration (0xF600:01) ......................... 138
6.2 AMAX-5081 1-ch TTL/RS-422 Encoder/Counter Module ..................... 139
Figure 6.13AMAX-5081 Module ............................................... 139
6.2.1 AMAX-5081 Specification ......................................................... 139
6.2.2 LED Indicator ............................................................................ 141
Figure 6.14AMAX-5081 Module LED Indicator......................... 141
Table 6.14:AMAX-5081 Module LED Indicator......................... 141
6.2.3 Pin Definition............................................................................. 142
Figure 6.15AMAX-5081 Module Front View ............................. 142
Figure 6.16AMAX-5081 Module Side View .............................. 142
Table 6.15:Upper 4-Pin Connector........................................... 143
Table 6.16:Lower 8-Pin Connector........................................... 143
6.2.4 Application Wiring ..................................................................... 143
Figure 6.17Wiring for AMAX-5081............................................ 143
6.2.5 Circuit Layout ............................................................................ 144
Figure 6.18AMAX-5081 Encoder Differential Input................... 144
Figure 6.19AMAX-5081 Encoder Single-Ended Input .............. 144
Figure 6.20AMAX-5081 Latch Input ......................................... 144
Figure 6.21AMAX-5081 Comparison Output ............................ 145
6.2.6 AMAX-5081 Counter Mode....................................................... 145
Table 6.17:Supported Features for Each Mode ....................... 145
Figure 6.22PDO assignment for SM2 - CODESYS interface ... 146
Figure 6.23PDO assignment for SM3 – CODESYS interface .. 146
Figure 6.24Encoder Mode – A/B Phase 4X)............................. 147
Table 6.18:Encoder x4 Mode Parameter.................................. 147
Figure 6.25Encoder Mode – Pulse/Direction ............................ 148
Table 6.19:Pulse/Direction Mode Parameter............................ 148
Figure 6.26Encoder Mode – CW/CCW..................................... 148
Table 6.20:CW/CCW Mode Parameter .................................... 149
Figure 6.27Encoder Mode – Pulse/Gate .................................. 149
Table 6.21:Pulse/Gate Mode Parameter .................................. 150
Figure 6.28Pulse Train Output.................................................. 150
Table 6.22:Pulse Train Output Mode Parameter...................... 151
6.2.7 Counter Features ...................................................................... 151
Figure 6.29Counter Overflow and Underflow Detection ........... 151
Figure 6.30Latch Counter by Z pin ........................................... 152
Table 6.23:Latch Counter Parameter ....................................... 153
Figure 6.31Reset Counter Value .............................................. 153
Figure 6.32 Set Counter Value ................................................. 154
Table 6.24:Input Filter Level ..................................................... 155
Figure 6.33Set Position Compare Offset Value........................ 156

AMAX-5000 Series User Manual xii
Figure 6.34AMAX-5081 Hardware Position Compare Configura-
tion – Flow Chart .................................................... 156
Figure 6.35AMAX-5081 Hardware Position Compare Application –
Timing Diagram ...................................................... 157
Figure 6.36AMAX-5081 Hardware Position Compare Application –
Flow Chart .............................................................. 158
Figure 6.37Set Position Compare Offset Value........................ 159
Figure 6.38AMAX-5081 Software Position Compare Configuration
– Flow Chart ........................................................... 160
Figure 6.39AMAX-5081 Software Position Compare Application –
Timing Diagram Chart ............................................ 161
Figure 6.40AMAX-5081 Software Position Compare Application...
162
6.2.8 AMAX-5081 Object Dictionary .................................................. 163
Table 6.25:Input Data (0x6000:01 - 0x6000:12)....................... 163
Table 6.26:Pulse Train Output Status (0x6001:01) .................. 163
Table 6.27:ENC Frequency Input (0x6002:01)......................... 163
Table 6.28:Output Data (0x7000:01 - 0x7000:12).................... 164
Table 6.29:Pulse Train Output Status (0x7001:01) .................. 164
Table 6.30:Encoder and Counter Configuration (0x8000:01 –
0x8000:0D)............................................................. 165
Table 6.31:Module Configuration (0xF600:01)......................... 166
6.3 AMAX-5082 1-ch SSI Encoder Module................................................. 166
Figure 6.41AMAX-5082 Module ............................................... 166
6.3.1 AMAX-5082 Specification ......................................................... 166
6.3.2 LED Indicator ............................................................................ 168
Figure 6.42AMAX-5082 Module LED Indicator ........................ 168
Table 6.32:AMAX-5082 Module LED Indicator ........................ 168
6.3.3 Pin Definition............................................................................. 169
Figure 6.43AMAX-5082 Module Front View ............................. 169
Figure 6.44AMAX-5082 Module Side View .............................. 169
Table 6.33:Upper 4-Pin Connector........................................... 170
Table 6.34:Lower 8-Pin Connector........................................... 170
6.3.4 Application Wiring ..................................................................... 170
Figure 6.45Wiring for AMAX-5082............................................ 170
6.3.5 Circuit Layout............................................................................ 171
Figure 6.46AMAX-5082 SSI Input ............................................ 171
Figure 6.47AMAX-5082 Digital Output ..................................... 171
Figure 6.48AMAX-5082 Latch Input ......................................... 172
6.3.6 AMAX-5082 PDO Configuration ............................................... 173
Figure 6.49PDO assignment for SM2 - CODESYS interface ... 173
Figure 6.50PDO assignment for SM3 - CODESYS interface ... 173
Table 6.35:PDO assignment for different modes ..................... 174
6.3.7 SSI Principle ............................................................................. 174
Figure 6.51SSI block diagram .................................................. 174
6.3.8 AMAX-5082 Encoder Features................................................. 174
Table 6.36:Counter Value (0x6000:11) .................................... 174
Table 6.37:SSI Coding Value (0x8000:04)............................... 174
Table 6.38:Baud Rate Value (0x8000:05) ................................ 175
Table 6.39:Resolution Value (0x8000:06) ................................ 175
Table 6.40:Inhibit Time Value (0x8000:03, 0x8000:08)............ 175
Table 6.41:Data Error (0x6000:01)........................................... 175
Table 6.42:Frame Error Value (0x8000:01, 0x6000:02)........... 175
Table 6.43:Power Failure Value (0x8000:02, 0x8000:07,
0x6000:03) ............................................................. 176
Figure 6.52AMAX-5082 SSI Data Transmission ...................... 176
Figure 6.53Latch Counter by Latch pin .................................... 177
Figure 6.54Latch Capture Value............................................... 177
Table 6.44:Latch Input Filter Time............................................ 178
Table 6.45:Latch Counter Configurable Parameters................ 178

xiii AMAX-5000 Series User Manual
Figure 6.55AMAX-5082 DO0 Comparison Function Criteria1 .. 179
Figure 6.56AMAX-5082 DO0 Comparison Function Criteria2 .. 179
Figure 6.57AMAX-5082 DO0 Comparison function - Timing Dia-
gram Chart.............................................................. 180
Table 6.46:DO0 Configurable Parameters ............................... 181
Figure 6.58AMAX-5082 DO1 Comparison Function................. 181
Table 6.47:DO0 Configurable Parameters ............................... 182
Figure 6.59AMAX-5082 DO1 Comparison function - Timing Dia-
gram Chart.............................................................. 183
6.3.9 AMAX-5082 Object Dictionary .................................................. 184
Table 6.48:Input Data (0x6000:01 - 0x6000:12)....................... 184
Table 6.49:Data and Frame Error Types Diagnosis ................. 185
Table 6.50:Output Data (0x7000:02 - 0x7000:12) .................... 185
Table 6.51:SSI Configuration (0x8000:01 – 0x8000:0C).......... 186
Table 6.52:Latch Input Filter Time............................................ 187
Table 6.53:SSI Module Configuration (0xF600:01) .................. 187
Chapter 7 Digital I/O Module w/ Timestamp ...189
7.1 The Benefit of Time-stamping Digital I/O .............................................. 190
7.1.1 The EtherCAT data transfer in cycle base ................................ 190
Figure 7.1 Standard Digital Input Module Signal Acquisition... 190
Figure 7.2 Standard Digital Output Module (SM mode)........... 190
7.1.2 The EtherCAT data transfer in time base ................................. 191
Figure 7.3 EtherCAT Distributed Clock.................................... 191
Figure 7.4 Digital Input with Timestamp - Single Event Mode . 192
Figure 7.5 Digital Input with Timestamp - Continuous Mode ... 192
Figure 7.6 Digital Output with Timestamp................................ 193
7.2 AMAX-5051T 8-ch Digital Input Module (w/ 2-ch timestamp) ............... 194
Figure 7.7 AMAX-5051T Module ............................................. 194
7.2.1 AMAX-5051T Specification ....................................................... 195
7.2.2 LED Indicator ............................................................................ 196
Figure 7.8 AMAX-5051T Module LED Indicator ...................... 196
Table 7.1: AMAX-5051T Module LED Indicator ...................... 196
7.2.3 Pin Definition............................................................................. 197
Figure 7.9 AMAX-5051T Module Front View ........................... 197
Figure 7.10AMAX-5051T Module Side View ............................ 197
Table 7.2: Upper 4-Pin Connector........................................... 198
Table 7.3: Lower 8-Pin Connector........................................... 198
7.2.4 Application Wiring ..................................................................... 198
Figure 7.11Wiring for AMAX-5051T standard DI ...................... 198
Figure 7.12Wiring for AMAX-5051T timestamp DI ................... 199
7.2.5 AMAX-5051T Object Dictionary ................................................ 199
Table 7.4: Input Data (0x1D09) ............................................... 199
Table 7.5: Input Data (0x6000:01 - 0x6000:08)....................... 200
7.3 AMAX-5056T 2-ch Timestamp Digital Output Module .......................... 201
Figure 7.13AMAX-5056T Module ............................................. 201
7.3.1 AMAX-5056T Specification ....................................................... 201
7.3.2 LED Indicator ............................................................................ 202
Figure 7.14AMAX-5056T Module LED Indicator ...................... 202
Table 7.6: AMAX-5056T Module LED Indicator ...................... 202
7.3.3 Pin Definition............................................................................. 203
Figure 7.15AMAX-5056T Module Front View ........................... 203
Figure 7.16AMAX-5056T Module Side View ............................ 203
Table 7.7: Upper 4-Pin Connector........................................... 204
Table 7.8: Lower 8-Pin Connector........................................... 204
7.3.4 Application Wiring ..................................................................... 204
Figure 7.17Wiring for AMAX-5056T timestamp DI ................... 204
7.3.5 AMAX-5056T Object Dictionary ................................................ 205

AMAX-5000 Series User Manual xiv
Table 7.9: Input Data (0x1D09:10) .......................................... 205
Table 7.10:Output Data (0x1D09:81, 0x1D09:90).................... 205
Table 7.11:Digital Output Data (0x3001:01, 0x3001:02) .......... 205
Appendix A WatchDog Config & PDO Assign .. 207
A.1 Watch Dog Configuration...................................................................... 208
Table A.1: Watch Dog Configuration (0x0400, 0x0410, 0x0420) ..
208
Table A.2: Module’s Output Value in Different Watchdog Configu-
rations..................................................................... 208
A.2 PDO Assignment .................................................................................. 208
A.2.1 Power Input and Coupler .......................................................... 208
Table A.3: AMAX-5001 PDO Assignment (SM3: 0x1A00) ...... 208
Table A.4: AMAX-5074 PDO Assignment (SM3: 0x1A00) ...... 209
A.2.2 Analog Input and Output........................................................... 209
Table A.5: AMAX-5015 PDO Assignment (SM3: 0x1A00 –
0x1A03) .................................................................. 209
Table A.6: AMAX-5017C PDO Assignment (SM3: 0x1A00 –
0x1A05) .................................................................. 209
Table A.7: AMAX-5017V PDO Assignment (SM3: 0x1A00 –
0x1A05) .................................................................. 209
Table A.8: AMAX-5017H PDO Assignment (SM3: 0x1A00 –
0x1A03) .................................................................. 210
Table A.9: AMAX-5018 PDO Assignment (SM3: 0x1A00 –
0x1A05) .................................................................. 210
Table A.10:AMAX-5024 PDO Assignment (SM2: 0x1600 – 0x1603,
SM3: 0x1A00 – 0x1A03) ........................................ 210
A.2.3 Digital Input and Output ............................................................ 211
Table A.11:AMAX-5051 PDO Assignment (SM0: 0x1A00) ...... 211
Table A.12:AMAX-5052 PDO Assignment (SM0: 0x1A00) ...... 211
Table A.13:AMAX-5056 PDO Assignment (SM0: 0x1600)....... 212
Table A.14:AMAX-5056SO PDO Assignment (SM0: 0x1600).. 212
Table A.15:AMAX-5057 PDO Assignment (SM0: 0x1600, SM1:
0x1601) .................................................................. 212
Table A.16:AMAX-5057SO PDO Assignment (SM0: 0x1600, SM1:
0x1601) .................................................................. 213
Table A.17:AMAX-5060 PDO Assignment (SM2: 0x1600 – 0x1603,
SM3: 0x1A00 – 0x1A01) ........................................ 213
A.2.4 Counter and Encoder................................................................ 214
Table A.18:AMAX-5080 PDO Assignment (SM2: 0x1600 – 0x1601,
SM3: 0x1A00 – 0x1A01) ........................................ 214
Table A.19:AMAX-5081 PDO SM2 Assignment (0x1600 – 0x1604,
Selectable) ............................................................. 215
Table A.20:AMAX-5081 PDO SM2 Assignment Comparison
(0x1600 – 0x1603, Selectable)............................... 215
Table A.21:AMAX-5081 PDO SM3 Assignment (0x1A00 – 0x1A05,
Selectable) ............................................................. 216
Table A.22:AMAX-5081 PDO SM3 Assignment Comparison
(0x1A00 – 0x1A03, Selectable).............................. 217
Table A.23:AMAX-5082 PDO SM2 Assignment (0x1600 – 0x1602,
Selectable) ............................................................. 218
Table A.24:AMAX-5082 PDO SM2 Assignment Comparison
(0x1600 – 0x1602, Selectable)............................... 218
Table A.25:AMAX-5082 PDO SM3 Assignment (0x1A00 – 0x1A03,
Selectable) ............................................................. 219
Table A.26:AMAX-5082 PDO SM3 Assignment Comparison
(0x1A00 – 0x1A03, Selectable).............................. 220
A.2.5 Digital IO with Timestamp......................................................... 220

xv AMAX-5000 Series User Manual
Table A.27:AMAX-5051T PDO SM0 Assignment (0x1A00 –
0x1A15, Partial Selectable) .................................... 220
Table A.28:AMAX-5051T PDO SM1&SM2 Assignment (0x1A10 –
0x1A15, Selectable) ............................................... 221
Table A.29:AMAX-5056T PDO SM0 Assignment (0x1610, Select-
able)........................................................................ 221
Table A.30:AMAX-5056T PDO SM1 Assignment (0x1611, Select-
able)........................................................................ 221
Table A.31:AMAX-5056T PDO SM2 Assignment (0x1600 -
0x1601)................................................................... 221
Table A.32:AMAX-5056T PDO SM3 Assignment (0x1A00, Select-
able)........................................................................ 221

AMAX-5000 Series User Manual xvi

Chapter 1
1Introduction

AMAX-5000 Series User Manual 2
1.1 Introduction to AMAX-5000 Slice I/O Module
This manual will only introduce AMAX-5000 series slice I/O modules. To know more
about the AMAX-5580 controller and AMAX-5400 series extension modules, please
download AMAX-5580 user manual from our website.
Advantech provides different I/O modules for various applications. The following
table outlines Advantech's supported I/O modules.
Table 1.1: AMAX-5000 series extension modules
Module Name Specifications
Power Input and
Coupler
AMAX-5001 Power Input with 4-ch DI Module
AMAX-5074 EtherCAT Coupler with ID Switch Module
AMAX-5079 EtherCAT Extension Module
Analog I/O
AMAX-5015 4-ch RTD Input Module
AMAX-5017C 6-ch Current Input Module
AMAX-5017V 6-ch Voltage Input Module
AMAX-5017H 4-ch High speed Analog Input Module
AMAX-5018 6-ch Thermocouple Input Module
AMAX-5024 4-ch Analog Output Module
Digital I/O
AMAX-5051 8-ch Isolated Digital Input Module
AMAX-5052 16-ch Isolated Digital Input Module
AMAX-5056 8-ch Isolated Digital Output Module
AMAX-5056SO 8-ch Source-type Digital Output Module
AMAX-5057 16-ch Sink-type Digital Output Module
AMAX-5057SO 16-ch Source-type Digital Output Module
AMAX-5060 4-ch Relay with 2-ch DI Module
Counter/Encoder
AMAX-5080 2-ch Counter/Encoder Input Module
AMAX-5081 1-ch TTL/RS-422 Encoder/Counter Module
AMAX-5082 1-ch SSI Encoder Module
Digital I/O with
Timestamp
AMAX-5051T 8-ch Digital Input Module (w/ 2-ch Timestamp)
AMAX-5056T 2-ch Timestamp Digital Output Module

3 AMAX-5000 Series User Manual
Chapter 1 Introduction
1.2 Object for Internal Settings
1.2.1 Standard Object (0x1000 - 0x1FFF)
Table 1.2: Standard Object (0x1000:00 - 0x10FF:00)
Index (hex) Name Meaning Data type Flags Default
value
0x1000:00 Device
type
Device type of the EtherCAT Sub-
Device: The Lo-Word contains
the COE profile used (5001). The
Hi-Word contains the module pro-
file according to the modular
device profile.
UDINT RO 0x0000 1389
(5001 Dec)
0x1008:00 Device
Name
The device name of the EtherCAT
SubDevice STRING RO e.g. AMAX-50XX
0x1009:00 Hardware
Version
Hardware version of the Ether-
CAT SubDevice STRING RO e.g. A1
0x100A:00 Software
Version
Firmware version of the Ether-
CAT SubDevice STRING RO e.g. V1.01
Identity
0x1018:01 Vendor ID
Vendor ID of the EtherCAT Sub-
Device, 0x000013FE for Advant-
ech Co., Ltd., assigned by ETG
UDINT RO 0x0000
13FE
0x1018:02 Product
Code
Product code of the EtherCAT
SubDevice UDINT RO 0x0000 0000
0x1018:03 Revision The revision number of the Ether-
CAT SubDevice UDINT RO 0x0000 0000
0x1018:04 Serial
Number
Serial number of the EtherCAT
SubDevice (Reserved) UDINT RO 0x0000 0000
Error Setting
0x10F1:01 Local Error
Reaction Local error reaction (Reserved) UDINT RW 0x0000 0001
0x10F1:02
Sync Error
Counter
Limit
Sync error counter limit UINT RW 0x0004

AMAX-5000 Series User Manual 4