Advantech USB-5801 User manual

User Manual
USB-5801
4-CH, 24-Bit, 192 kS/s Dynamic
Signal Acquisition USB 3.0 I/O
Module with Analog Output and
Tachometer

USB-5801 User Manual ii
Copyright
This documentation and the software included with this product are copyrighted 2019
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to improve the products described in this manual at any time without notice. No part
of this manual may be reproduced, copied, translated, or transmitted in any form or
by any means without the prior written permission of Advantech Co., Ltd. The infor-
mation provided in this manual is intended to be accurate and reliable. However,
Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements
of the rights of third parties that may result from its use.
Acknowledgments
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants the original purchaser that each of its products will be free from
defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products that have been repaired or altered by
persons other than repair personnel authorized by Advantech, or products that have
been subject to misuse, abuse, accident, or improper installation. Advantech
assumes no liability under the terms of this warranty as a consequence of such
events.
Because of Advantech’s high quality-control standards and rigorous testing, most
customers never need to use our repair service. If an Advantech product is defective,
it will be repaired or replaced free of charge during the warranty period. For out-of-
warranty repairs, customers are billed according to the cost of replacement materials,
service time, and freight. Consult your dealer for more details.
If you believe that your product is defective product, follow the steps outlined below.
1. Collect all information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages displayed when the prob-
lem occurs.
2. Call your dealer and describe the problem. Have your manual, product, and any
helpful information readily available.
3. If your product is diagnosed as defective, obtain an return merchandize authori-
zation (RMA) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a completed Repair and Replacement
Order Card, and a proof of purchase date (such as a photocopy of your sales
receipt) into a shippable container. Products returned without a proof of pur-
chase date are not eligible for warranty service.
5. Write the RMA number clearly on the outside of the package. Then ship the
package prepaid to your dealer.
Part No. 2001580100 Edition 1
Printed in China August 2019

iii USB-5801 User Manual
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
type of cable is available from Advantech. Please contact your local supplier for
ordering information.
Technical Support and Assistance
1. Visit the Advantech website at http://support.advantech.com.tw/ to obtain the
latest product information.
2. Contact your distributor, sales representative, or Advantech’s customer service
center for technical support if you need additional assistance. Please have the
following information ready before calling:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages
Packing List
Before setting up the system, check that the items listed below are included and in
good condition. If any item is missing or damaged, contact your dealer immediately.
1 x USB-5801 module
4 x terminal blocks
1 x USB-5801 startup manual
1 x USB 3.0 lockable cable (1 m)
Safety Precautions - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
1. To avoid electrical shock, always disconnect the power from the PC chassis
before manual handling. Do not touch any components on the CPU card or
other cards while the PC is powered on.
2. Disconnect the power before implementing any configuration changes. The sud-
den rush of power after connecting a jumper or installing a card may damage
sensitive electronic components.

USB-5801 User Manual iv

v USB-5801 User Manual
Contents
Chapter 1 Introduction..........................................1
1.1 Features .................................................................................................... 2
1.2 Installation Guide ...................................................................................... 3
Figure 1.1 Installation Flowchart.................................................. 4
1.3 Software Overview .................................................................................... 5
1.4 DAQNavi Device Driver Programming Roadmap ..................................... 5
1.5 Accessories............................................................................................... 6
Chapter 2 Installation............................................7
2.1 Unpacking Instructions.............................................................................. 8
2.2 Driver Installation ...................................................................................... 9
Figure 2.1 Advantech DAQNavi Installation Wizard .................... 9
Figure 2.2 Driver Installation Setup Screen ............................... 10
Figure 2.3 Driver Installation Path and Space Requirements.... 10
Figure 2.4 Driver Installation Process........................................ 11
Figure 2.5 Exit the Driver Installation Wizard............................. 11
2.3 Hardware Installation ............................................................................. 12
2.4 Device Setup and Configuration ............................................................. 13
Figure 2.6 USB-5801 Device Settings ....................................... 13
Figure 2.7 Device Settings Page ............................................... 14
Figure 2.8 USB-5801 Device Testing ........................................ 14
Chapter 3 Signal Connections ...........................15
3.1 Overview ................................................................................................. 16
3.2 Dimensions ............................................................................................. 16
3.3 Connector, Switch, and LED ................................................................... 17
3.4 Analog Input ............................................................................................ 20
3.4.1 Analog Input Overview................................................................ 20
Figure 3.1 Analog Input Functional Block Diagram ................... 20
3.4.2 Analog Input Channel Types....................................................... 20
Figure 3.2 Connecting a Floating Source .................................. 20
Figure 3.3 Connecting a Grounded Source ............................... 21
Table 3.1: Recommended Analog Input Channel Configuration21
3.4.3 Analog Input Coupling................................................................. 21
3.4.4 Integrated Electronic Piezoelectric (IEPE) Excitation ................. 22
Figure 3.4 Connecting an IEPE Sensor..................................... 22
Table 3.2: LED Status for IEPE Fault Detection........................ 22
3.4.5 Analog Input Ranges .................................................................. 23
3.4.6 Sample Rate and Anti-Aliasing Filters ........................................ 23
Figure 3.5 Anti-Aliasing Filters................................................... 23
3.4.7 Analog Input Measurement Types .............................................. 24
Figure 3.6 Analog Input Measurement Types............................ 24
3.5 Analog Output ......................................................................................... 24
3.5.1 Analog Output Overview ............................................................. 24
Figure 3.7 Analog Output Functional Block Diagram................. 24
3.5.2 Analog Output Channel Types.................................................... 24
3.5.3 Analog Output Loads .................................................................. 25
3.5.4 Analog Output Generation Types ............................................... 25
Figure 3.8 Analog Output Generation Types ............................. 25
3.6 Trigger..................................................................................................... 26
3.6.1 Trigger Functions ........................................................................ 26

USB-5801 User Manual vi
Figure 3.9 Delayed Start and Stop Triggers .............................. 26
3.6.2 Digital Triggers............................................................................ 26
Figure 3.10Digital Trigger Signal Connection and Signals ......... 26
3.6.3 Analog Triggers .......................................................................... 27
Figure 3.11Analog Triggers ........................................................ 27
Figure 3.12Analog Triggers with Hysteresis............................... 27
3.7 Analog Calibration................................................................................... 28
3.7.1 Analog Calibration Overview ...................................................... 28
Figure 3.13Block Diagram of Analog Calibration Circuitry ......... 28
3.7.2 Voltage References Calibration .................................................. 29
Figure 3.14Voltage Reference Calibration ................................. 29
3.7.3 Analog Input Calibration ............................................................. 30
Figure 3.15Analog Input Calibration ........................................... 30
3.7.4 Analog Output Calibration........................................................... 30
Figure 3.16Analog Output Calibration ........................................ 30
3.7.5 Store Calibration Parameters to EEPROM................................. 31
Figure 3.17Store Calibration Parameters to EEPROM .............. 31
3.7.6 Load Default Calibration Parameters from EEPROM................. 32
Figure 3.18Load Default Calibration Parameters from EEPROM ..
32
3.8 Digital Input/Output ................................................................................. 33
3.8.1 Digital Inputs ............................................................................... 33
Figure 3.19Digital Input Functional Block Diagram .................... 33
Figure 3.20Digital Input Interrupt ................................................ 33
Figure 3.21Digital Input Filter ..................................................... 34
3.8.2 Digital Outputs ............................................................................ 35
Figure 3.22Digital Output Functional Block Diagram.................. 35
3.9 Counter/Timer ......................................................................................... 35
Figure 3.23Counter/Timer Functional Block Diagram ................ 35
3.9.1 Event Counting ........................................................................... 36
Figure 3.24Event Counting......................................................... 36
3.9.2 Frequency Measurement (Tachometer) ..................................... 36
Figure 3.25Frequency Measurement ......................................... 36
3.9.3 Phase Measurement for Analog Input Samples ......................... 37
Figure 3.26Phase Measurement for Analog Input Samples....... 37
3.10 Synchronization ...................................................................................... 38
Figure 3.27Multiple Module Synchronization.............................. 38
Appendix A Specifications.................................... 39
A.1 Analog Input............................................................................................ 40
A.1.1 Functions .................................................................................... 40
A.1.2 ADC Modulator Oversample Rate .............................................. 40
A.1.3 Maximum Operating Voltage ...................................................... 40
A.1.4 Input Overvoltage Protection ...................................................... 41
A.1.5 AC Coupled Measurement Accuracy.......................................... 41
A.1.6 DC Coupled Measurement Accuracy ......................................... 41
A.1.7 Input Impedance ......................................................................... 41
A.1.8 Common-Mode Rejection Ratio (CMRR) ................................... 41
A.1.9 Frequency Response.................................................................. 42
A.1.10 AC Coupling................................................................................ 42
A.1.11 Idle Channel Noise ..................................................................... 42
A.1.12 Dynamic Range (DR).................................................................. 42
A.1.13 Spurious Free Dynamic Range (SFDR) ..................................... 42
A.1.14 Signal-to-Noise Ratio (SNR)....................................................... 43
A.1.15 Total Harmonic Distortion (THD) ................................................ 43
A.1.16 Total Harmonic Distortion Plus Noise (THD+N) ......................... 43
A.1.17 Crosstalk..................................................................................... 43
A.1.18 Integrated Electronic Piezoelectric Excitation (IEPE) ................. 44

vii USB-5801 User Manual
A.2 Analog Output ......................................................................................... 44
A.2.1 Functions .................................................................................... 44
A.2.2 Analog Output Accuracy ............................................................. 44
A.2.3 Output Noise ............................................................................... 44
A.2.4 Spurious Free Dynamic Range (SFDR)...................................... 45
A.2.5 Signal-to-Noise Ratio (SNR) ....................................................... 45
A.2.6 Total Harmonic Distortion (THD)................................................. 45
A.2.7 Total Harmonic Distortion Plus Noise (THD+N).......................... 45
A.3 Triggers ................................................................................................... 46
A.3.1 Analog Trigger Input ................................................................... 46
A.3.2 Digital Trigger Input..................................................................... 46
A.3.3 Digital Trigger Output.................................................................. 46
A.4 Tachometer ............................................................................................. 46
A.5 Digital I/O ................................................................................................ 47
A.5.1 Digital Input ................................................................................. 47
A.5.2 Digital Output .............................................................................. 47
A.6 General Specifications ............................................................................ 48
A.6.1 Bus Interface............................................................................... 48
A.6.2 Power Requirements .................................................................. 48
A.6.3 Physical....................................................................................... 48
A.6.4 Environmental ............................................................................. 48

USB-5801 User Manual viii

Chapter 1
1Introduction
This chapter provides an intro-
duction to USB-5801 and its typi-
cal applications.
Features
Applications
Installation Guide
Software Overview
Accessories

USB-5801 User Manual 2
USB-5801 is a high accuracy dynamic signal acquisition USB 3.0 module specifically
designed for vibration and acoustic measurements. It provides four simultaneously
sampled, 24-bit, IEPE sensor inputs with up to 192 kS/s sample rate for high resolu-
tion measurements. It is also equipped with two 24-bit analog outputs with up to 192
kS/s update rate. In addition, it has two tachometer inputs whose data can be corre-
lated to the sensor data. The built-in USB hub makes this module daisy chainable
with other USB-5000 series products.
1.1 Features
USB 3.0 SuperSpeed and daisy chainable by built-in USB hub
4 simultaneously sampled analog inputs, up to 192 kS/s
24-bit resolution ADCs with -94 dB total harmonic distortion plus noise (THD+N)
Built-in anti-aliasing filter
2 mA integrated electronic piezoelectric (IEPE) excitation currents
2 analog outputs with update rate up to 192 kS/s
24-bit resolution DACs with -90 dB total harmonic distortion plus noise (THD+N)
2 tachometer inputs for period or frequency measurement
4-ch isolated digital input and 4-ch isolated digital output
USB 3.0 SuperSpeed
The USB-5800 series modules support USB 3.0 SuperSpeed for an accelerated
response time.
Easy Maintenance
The LED indicators, rotary switch, and terminal blocks are all front-facing for easy
access and wiring. The European-type pluggable terminal blocks also simplify main-
tenance, reducing overall service time.
Compact Size
The compact design and high-density channel count improves space utilization, while
the DIN-rail mounting kit ensures easy installation in cabinets.
Built-In USB Hub with Daisy Chaining Support
The USB-5800 module is equipped with a USB hub that supports daisy chain topolo-
gies. This feature frees up the IPC USB ports by enabling more than one USB-5800
module to be integrated into a single system.
Note! Because USB 3.0 can only provide a maximum current of 900 mA, if
more than one module is connected via the hub, an external power sup-
ply unit (PSU) will be required.

3 USB-5801 User Manual
Chapter 1 Introduction
Redundant Power
USB-5801 modules feature two power input terminals with an input power range of
10 ~ 30 VDC and power redundancy support. For modules connected to two power
input sources, if one source is inactive or interrupted, the other power source can
immediately assume supply operations. Accordingly, USB-5801 modules can oper-
ate with a single power source. (The modules can also be powered via USB if there is
no device connected to the downstream port.)
Board ID Switch
USB-5801 modules have a built-in DIP switch that is used to define the board ID for
each module. When multiple modules are installed in the same system, the board ID
switch can be used to identify each module’s device number. Every module in the
system should be assigned different device numbers. The default board ID value is 0.
1.2 Installation Guide
Before module installation, please ensure that you have the following necessary
components:
1 x USB-5801 module
1 x USB-5801 user manual
Advantech DAQNavi driver software
1 x personal computer or workstation with a USB interface (equipped with
Windows 10/8/7/XP operating system)
1 x 10 ~ 30 V power supply (96PS-A40WDIN optional)
Other optional components are also available for enhanced operation:
DAQNavi, LabVIEW, and other third-party software
Once you have the necessary components and any additional accessories for
enhanced operation, you can begin installing the USB-5801 module. Figure 1.1 is a
flowchart that provides a broad overview of the software and hardware installation
procedures.
Note! The USB host (system) can support up to five levels of hubs. If more
than five levels are cascaded, the USB modules may malfunction.

USB-5801 User Manual 4
Figure 1.1 Installation Flowchart

5 USB-5801 User Manual
Chapter 1 Introduction
1.3 Software Overview
Advantech offers a wide range of DLL drivers, third-party drivers, and application
software for fully exploiting the functions of your USB-5801 module.
Device Drivers
Advantech DAQNavi
DAQNavi Software
Advantech’s DAQNavi software includes device drivers and a software development
kit (SDK), which features a comprehensive I/O function library to boost application
performance. This software can be downloaded from the Advantech website (at
www.advantech.com). The Advantech DAQNavi software for Windows XP/7/8/10
(desktop mode) works seamlessly with most major development tools, including
Visual Studio.NET, Visual C++, Visual Basic, and Borland Delphi.
1.4 DAQNavi Device Driver Programming Roadmap
This section provides a roadmap for building an application from scratch using
Advantech’s DAQNavi Device Driver with a range of development tools such as
Visual Studio.NET, Visual C++, Visual Basic, Delphi, and C++ Builder. Step-by-step
instructions for application development using each tool are provided in the device
driver manual. A large library of example source codes is also provided for reference.
Programming Tools
Programmers can develop application programs using their preferred development
tools.
Visual Studio.NET
Visual C++ and Visual Basic
Delphi
C++ Builder
For instructions on programming using each development tool, Advantech offers a
tutorial chapter in the DAQNavi SDK manual. Please refer to the corresponding sec-
tions in the DAQNavi SDK manual to begin programming. Users should also review
the example source codes provided for each programming tool. The examples can
help jump start a project.
The DAQNavi SDK manual can be downloaded from the Advantech website. Alterna-
tively, if the device drivers are already installed on the computer, the DAQNavi SDK
manual can be accessed via the Start button.
Start/Programs/Advantech Automation/DAQNavi/DAQNavi Manuals/DAQNavi
SDK Manual
The example source codes can be found under the corresponding installation folder/
default installation path.
\Advantech\DAQNavi\Examples
For information about using other function groups or development tools, refer to the
chapter titled “Using DAQNavi SDK” in the DAQNavi SDK manual, or watch the video
tutorials provided with the Advantech Navigator.

USB-5801 User Manual 6
Programming with DAQNavi Device Drivers Function Library
Advantech offers a comprehensive function library for DAQNavi device drivers that
can be utilized when developing various application programs. This function library
comprises numerous APIs that support many development tools, such as Visual Stu-
dio.NET, Visual C++, Visual Basic, Delphi and C++ Builder.
These APIs can be categorized into several groups according to their function or pur-
pose.
Analog Input Function Group
Analog Output Function Group
Digital Input/Output Function Group
Counter Function Group
Port Function Group (direct I/O)
Event Function Group
For the usage and parameters of each function, refer to the chapter titled “Using
DAQNavi SDK” in the DAQNavi SDK manual.
Troubleshooting DAQNavi Device Drivers Error
Driver functions return a status code when called to perform a certain task for an
application. When a function returns a code that is not zero, this means the driver has
failed to perform the designated function. To troubleshoot device driver errors, check
the error code and error description in the Error Control section for each function in
the DAQNavi SDK manual.
1.5 Accessories
Advantech offers the following accessories to support the USB-5801 module:
Power supply unit
96PSD-A40W24-MM 40 W, 24 V DIN-rail power supply

Chapter 2
2Installation
This chapter includes a packing
checklist, instructions for unpack-
ing, and step-by-step procedures
for both driver and card installa-
tion.
Unpacking Instructions
Driver Installation
Hardware Installation
Device Setup and Configuration

USB-5801 User Manual 8
2.1 Unpacking Instructions
After receiving your USB-5801 module, inspect the package contents to ensure that
the following items are present:
1 x USB-5801 module
4 x terminal blocks
1 x USB-5801 startup manual
1 x USB 3.0 lockable cable (1 m)
The USB-5801 module contains electronic components that are vulnerable to elec-
trostatic discharge (ESD). ESD can easily damage the integrated circuits and compo-
nents if preventive measures are not carefully implemented. Before removing the
module from the antistatic plastic bag, take the following precautions to prevent pos-
sible ESD damage:
Touch the metal part of your computer chassis with your hand to discharge any
static electricity accumulated in your body. Alternatively, wear a grounding strap.
Make contact between the antistatic bag and ground before opening. After
removing the module from the packaging, first inspect the module for any signs
of external damage (loose or damaged components, etc.). If the module is visi-
bly damaged, notify our service department or your local sales representative
immediately. Do not install or use a damaged module.
Avoid contact with materials that may hold static electricity, such as plastic,
vinyl, and styrofoam.

9 USB-5801 User Manual
Chapter 2 Installation
2.2 Driver Installation
We recommend installing the drivers before installing the USB-5801 module to guar-
antee a problem-free installation process.
The Advantech DAQNavi Device Drivers setup program can be downloaded from the
Advantech website. Follow the steps outlined below to install the driver software.
1. Execute the USB-5801 driver package.
2. The Advantech DAQNavi driver installation wizard program should launch auto-
matically. Figures 2.1 to 2.5 show the various pages of the installation wizard
interface.
Figure 2.1 Advantech DAQNavi Installation Wizard

USB-5801 User Manual 10
Figure 2.2 Driver Installation Setup Screen
3. Once the DAQNavi driver installation wizard is launched, follow the instructions
displayed in the interface to complete the driver installation.
Figure 2.3 Driver Installation Path and Space Requirements

11 USB-5801 User Manual
Chapter 2 Installation
Figure 2.4 Driver Installation Process
4. After the driver is successfully installed, click the “Finish” button to exit the instal-
lation wizard.
Figure 2.5 Exit the Driver Installation Wizard

USB-5801 User Manual 12
2.3 Hardware Installation
After the device drivers are installed, the USB-5801 module can be installed in your
computer. We recommend referring to the computer user manual or related docu-
mentation if you have any concerns. Follow the steps outlined below to install the
module.
1. Touch any metal surface of your computer to discharge any static electricity that
may have accumulated in your body.
2. Plug the USB-5801 module into the selected USB port. To avoid damaging the
module, do not use excessive force when inserting the module into the USB
port.
After the module is installed, your device can be configured using the Advantech
Navigator program automatically installed during driver installation. The complete
device installation process should include device setup, configuration, and testing.
The following sections provide information for guiding users through the device
setup, configuration, and testing procedures.
Note! Ensure that the relevant driver is installed before installing the USB-5801 mod-
ule. (Refer to Section 2.2 “Driver Installation” for more information.)