Advantech Adam 4000 Series User manual

User Manual
ADAM 4000 Series
Data Acquisition Modules

ADAM-4000 Series User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2018
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
ADAM is a trademark of Advantech Co., Ltd.
IBM and PC are trademarks of International Business Machines Corporation.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Part No. 2003A40007 Edition 8
Printed in Taiwan December 2018

iii ADAM-4000 Series User Manual
Declaration of Conformity
CE
The ADAM-4000 series developed by Advantech Co., Ltd. has passed the CE test for
environmental specifications when operated within an industrial enclosure (ADAM-
4950-ENC). Therefore, in order to protect the ADAM modules from being damaged
by ESD (Electric Static Discharge), we strongly recommend that the use of CE-com-
pliant industrial enclosure products when using any ADAM module.
Technical Support and Assistance
1. Visit the Advantech web site at www.advantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages

ADAM-4000 Series User Manual iv

v ADAM-4000 Series User Manual
Contents
Chapter 1 Introduction..........................................1
1.1 Overview ................................................................................................... 2
1.2 Applications............................................................................................... 3
Chapter 2 Installation Guideline ..........................5
2.1 System Requirements to Set up an ADAM Network................................. 6
Figure 2.1 Power Supply Connections ........................................ 7
2.2 Basic Configuration and Hook-up ............................................................. 9
Figure 2.2 Basic Hook-up of ADAM Module to Host Switches .... 9
2.3 Baud Rate and Checksum ...................................................................... 11
Figure 2.3 Grounding the INIT* Terminal................................... 12
Figure 2.4 Set INIT switch to “Init” ............................................. 12
2.4 Multiple Module Hookup.......................................................................... 13
Figure 2.5 Multi-module Connection.......................................... 13
2.5 Programming Example............................................................................ 14
2.6 LED Status .............................................................................................. 20
Chapter 3 I/O Modules ........................................21
3.1 The Common Specification of ADAM-4000 I/O Series ........................... 22
3.2 ADAM-4011/4011D Thermocouple Input Modules ................................. 22
3.2.1 ADAM-4011D Thermocouple Input Module ................................ 25
Figure 3.1 ADAM-4011 Thermocouple Input Module ................ 25
3.2.2 ADAM-4011D Thermocouple Input Module ................................ 26
Figure 3.2 ADAM-4011D Thermocouple Input Module with LED
Display...................................................................... 26
3.2.3 Application Wiring ....................................................................... 27
Figure 3.3 ADAM-4011/4011D Thermocouple Input Wiring Dia-
gram ......................................................................... 27
Figure 3.4 ADAM-4011/4011D Millivolt and Volt Input Wiring Dia-
gram ......................................................................... 27
Figure 3.5 ADAM-4011/4011D Process Current Input Wiring Dia-
gram ......................................................................... 27
Figure 3.6 ADAM-4011/4011D Digital Output Wiring Diagram
Used with SSR (HI-LO alarm) .................................. 28
Figure 3.7 ADAM-4011/4011D Digital Input Wiring Diagram Used
with TTL.................................................................... 28
Figure 3.8 ADAM-4011/4011D Digital Input Wiring Diagram Used
with Dry contact ........................................................ 28
3.3 ADAM-4012 Analog Input Module........................................................... 29
3.3.1 ADAM-4012 Analog Input Module .............................................. 30
Figure 3.9 ADAM-4012 Analog Input Module ............................ 30
3.3.2 Application Wiring ....................................................................... 31
Figure 3.10ADAM-4012 Millivolt and Volt Input Wiring Diagram 31
Figure 3.11ADAM-4012 Process Current Input Wiring Diagram 31
Figure 3.12ADAM-4012 Digital Output Wiring Diagram Used with
SSR (HI-LO alarm) ................................................... 31
Figure 3.13ADAM-4012 Digital Input Wiring Diagram Used with
TTL ........................................................................... 32
Figure 3.14ADAM-4012 Digital Input Wiring Diagram Used with
Dry contact ............................................................... 32
3.4 ADAM-4013 RTD Module ....................................................................... 33

ADAM-4000 Series User Manual vi
Figure 3.15ADAM-4013 RTD Input Module................................ 33
3.4.1 Application Wiring ....................................................................... 34
Figure 3.16ADAM-4013 RTD Inputs Wiring Diagram................. 34
3.5 ADAM-4015 6-channel RTD Input Module ............................................. 35
Figure 3.17ADAM-4015 6-channel RTD Input Module............... 35
3.5.1 Application Wiring ....................................................................... 36
Figure 3.18ADAM-4015 RTD Input Module Wiring Diagram...... 36
3.5.2 Technical specification of ADAM-4015 ....................................... 37
Table 3.1: Technical Specification of ADAM-4015 .................... 37
3.6 ADAM-4015T 6-channel Thermistor Input Module ................................. 38
Figure 3.19ADAM-4015T 6-channel Thermistor Input Module... 38
3.6.1 Application Wiring ....................................................................... 38
Figure 3.20ADAM-4015T Thermistor Input Module Wiring Diagram
38
3.6.2 Technical Specification of ADAM-4015T .................................... 39
Table 3.2: Technical Specification of ADAM-4015T.................. 39
3.7 ADAM-4016 Analog Input/Output Module............................................... 40
Figure 3.21ADAM-4016 Analog Input/Output Module ................ 41
3.7.1 Application Wiring ....................................................................... 42
Figure 3.22ADAM-4016 Strain Gauge Voltage Input Wiring Dia-
gram ......................................................................... 42
Figure 3.23ADAM-4016 Strain Gauge Current Input Wiring Dia-
gram ......................................................................... 42
Figure 3.24ADAM-4016 Digital Output Wiring Diagram Used with
SSR .......................................................................... 42
3.8 ADAM-4017/4017+/4018/4018M/4018+ 8-channel Analog Input Modules.
43
3.8.1 ADAM-4017/4018 8-channel Analog Input Module .................... 43
3.8.2 ADAM-4018M 8-channel Analog Input Data logger.................... 43
3.8.3 ADAM-4017+ 8-channel Differential Analog Input Module ......... 43
3.8.4 ADAM-4018+ 8-channel Thermocouple Input Module ............... 44
3.8.5 ADAM-4017 8-channel Analog Input Module ............................. 44
Figure 3.25ADAM-4017 8-channel Analog Input Module ........... 44
3.8.6 ADAM-4017+ 8-channel Differential Analog Input Module ......... 45
Figure 3.26ADAM-4017+ 8-ch. differential analog input module 45
Table 3.3: Technical Specification of ADAM-4017+.................. 46
3.8.7 ADAM-4018 8-channel Analog Input Module ............................. 46
Figure 3.27ADAM-4018 8-channel Thermocouple Input Module 46
3.8.8 ADAM-4018M 8-channel Analog Input Data logger.................... 47
Figure 3.28ADAM-4018M 8-channel Analog Input Data Logger 47
3.8.9 ADAM-4018+ 8-channel Thermocouple Input Module ............... 48
Figure 3.29ADAM-4018+ 8-ch. thermocouple input module ...... 48
Table 3.4: Technical specification of ADAM-4018+................... 49
3.8.10 Application Wiring ....................................................................... 49
Figure 3.30Current Input Wiring Diagram of ADAM-4017 .......... 49
Figure 3.31ADAM-4017 Differential Input Wiring Diagram (Ch0 ~
Ch5).......................................................................... 49
Figure 3.32ADAM-4017 Single-ended Input Wiring Diagram (Ch6
and Ch7)................................................................... 50
Figure 3.33ADAM-4017+ Voltage and Current Input Wiring Dia-
gram ......................................................................... 50
Figure 3.34ADAM-4018+ Thermocouple Input Wiring Diagram. 51
3.9 ADAM-4019+ 8-channel Universal Analog Input Module........................ 51
Figure 3.35ADAM-4019+ 8-channel Universal Analog Input...... 51
3.9.1 Application Wiring ....................................................................... 52
Figure 3.36ADAM-4019+ Universal Analog Input Wiring Diagram.
52
3.9.2 Technical Specification of ADAM-4019+ .................................... 53
Table 3.5: Technical Specification of ADAM-4019+.................. 53
3.10 ADAM-4021 Analog Output Module........................................................ 53

vii ADAM-4000 Series User Manual
Figure 3.37ADAM -4021 Analog Output Module ........................ 54
3.10.1 Application Wiring ....................................................................... 55
Figure 3.38ADAM-4021 Analog Output Wiring Diagram ............ 55
3.11 ADAM-4024 4-channel Analog Output Module ....................................... 55
Figure 3.39ADAM-4024 4-channel Analog Output Module ........ 55
3.11.1 Technical Specification of ADAM-4024....................................... 56
3.11.2 Application Wiring ....................................................................... 56
Figure 3.40ADAM-4024 Pin Define and Wiring Diagram............ 57
3.12 ADAM-4050 Digital I/O Module ............................................................... 57
Figure 3.41ADAM-4050 Digital I/O Module ................................ 58
3.12.1 Application Wiring ....................................................................... 59
Figure 3.42ADAM-4050 Wet Contact Wiring Diagram ............... 59
Figure 3.43ADAM-4050 Dry Contact Wiring Diagram ................ 59
Figure 3.44ADAM-4050 Digital Output Wiring Used with inductive
load........................................................................... 60
Figure 3.45ADAM-4050 Digital output wiring.............................. 60
3.13 ADAM-4051 16-channel Isolated Digital Input Module ........................... 61
Figure 3.46ADAM-4051 16-channel Isolated Digital Input Module.
61
3.13.1 Application Wiring ....................................................................... 62
Figure 3.47ADAM-4051 Dry Contact Wiring Diagram ................ 62
Figure 3.48ADAM-4051 Wet Contact Wiring Diagram ............... 62
3.14 ADAM-4052 Isolated Digital Input Module .............................................. 63
Figure 3.49ADAM-4052 Isolated Digital Input Module................ 63
3.14.1 Application Wiring ....................................................................... 64
Figure 3.50ADAM-4052 Isolation Digital Input Wiring Ground ... 64
3.15 ADAM-4053 16-channel Digital Input Module ......................................... 64
Figure 3.51ADAM-4053 16-channel Digital Input Module .......... 64
3.15.1 Application Wiring ....................................................................... 66
Figure 3.52ADAM-4053 Wet Contact Input Wiring Diagram ...... 66
Figure 3.53ADAM-4053 Contact Closure Input Wiring Diagram 66
3.16 ADAM-4055 16-channel Isolated Digital I/O Module............................... 67
Figure 3.54ADAM-4055 16-channel Digital I/O Module.............. 67
3.16.1 Application Wiring: ...................................................................... 68
Figure 3.55ADAM-4055 Digital Output Wiring Diagram ............. 68
Figure 3.56ADAM-4055 Digital Input Dry Contact Wiring Diagram
68
Figure 3.57ADAM-4055 Digital Input Dry Contact Diagram (Inter-
nal)............................................................................ 69
Figure 3.58ADAM-4055 Digital Input Wet Contact Wiring Diagram
69
Figure 3.59ADAM-4055 Digital Input Wet Contact Diagram (Inter-
nal)............................................................................ 70
Figure 3.60ADAM-4055 Default Jumper Setting for the Digital Input
Wiring ....................................................................... 70
Figure 3.61ADAM-4055 Default Jumper Setting for the Digital Input
Wiring ....................................................................... 71
3.17 ADAM-4056S 12-channel Sink Type Isolated Digital Output Module ..... 72
Figure 3.62ADAM-4056S 12-channel Sink Type Isolated Digital
Output Module .......................................................... 72
3.17.1 Technical Specification of ADAM-4056S .................................... 72
3.17.2 Application Wiring ....................................................................... 73
Figure 3.63ADAM-4056S Digital Output Wiring Diagram ........... 73
3.18 ADAM-4056SO 12-channel Source Type Isolated Digital Output Module ..
73
Figure 3.64ADAM-4056SO 12-channel Source Type Isolated Digi-
tal Output Module ..................................................... 74
3.18.1 Technical Specification of ADAM-4056SO ................................. 74
3.18.2 Application Wiring ....................................................................... 75
Figure 3.65ADAM-4056SO Digital Output Wiring Diagram ........ 75

ADAM-4000 Series User Manual viii
3.19 ADAM-4060/4068 Relay Output Module................................................. 75
3.19.1 ADAM-4060 4-channel Relay Output Module............................. 76
Figure 3.66ADAM-4060 4-channel Relay Output Module .......... 76
3.19.2 ADAM-4068 8-channel Relay Output Module............................. 77
Figure 3.67ADAM-4068 8-channel Relay Output Module .......... 77
3.19.3 Application Wiring ....................................................................... 78
Figure 3.68ADAM-4060 Form A Relay Output Wiring Diagram . 78
Figure 3.69ADAM-4060 Form C Relay Output Wiring Diagram . 78
Figure 3.70ADAM-4068 Form C Relay Output Wiring Diagram . 78
Figure 3.71ADAM-4068 Form A relay output Wiring Diagram ... 79
3.20 ADAM-4069 8-channel Relay Output Module......................................... 79
Figure 3.72ADAM-4069 Relay Output Module ........................... 79
3.20.1 Specification ............................................................................... 80
3.20.2 Wiring.......................................................................................... 80
Figure 3.73ADAM-4069 Form C Relay Output........................... 80
Figure 3.74ADAM-4069 Form A Relay Output ........................... 80
3.21 ADAM-4080/4080D Counter/Frequency Input Modules ......................... 81
3.21.1 ADAM-4080 Counter/Frequency Input Modules......................... 82
Figure 3.75ADAM-4080 Counter/Frequency Input Module ........ 82
3.21.2 ADAM-4080D Counter/Frequency Input Modules with LED Display
83
Figure 3.76ADAM-4080D Counter/Frequency Input Module with
LED Display.............................................................. 83
3.21.3 Application Wiring ....................................................................... 84
Figure 3.77ADAM-4080/4080D Non-isolated Input .................... 84
Figure 3.78ADAM-4080/4080D Photo-isolated Input ................. 84
Figure 3.79ADAM-4080 Digital output wiring ............................. 85
Chapter 4 Command Set.................................... 87
4.1 Introduction ............................................................................................. 88
4.2 Syntax ..................................................................................................... 88
4.3 I/O Module Commands Search Table..................................................... 89
Table 4.1: ADAM-4011 Command Table .................................. 89
Table 4.2: ADAM-4011D Command Table................................ 90
Table 4.3: ADAM-4012 Command Table .................................. 91
Table 4.4: ADAM-4013 Command Table .................................. 92
Table 4.5: ADAM-4015/ADAM-4015T Command Table ........... 92
Table 4.6: ADAM-4016 Command Table .................................. 93
Table 4.7: ADAM-4017 Command Table .................................. 95
Table 4.8: ADAM-4017+ Command Table ................................ 95
Table 4.9: ADAM-4017+ Input range and external calibrating input
source for each input type ........................................ 96
Table 4.10:ADAM-4018 Command Table .................................. 97
Table 4.11:ADAM-4018+ Command Table ................................ 98
Table 4.12:ADAM-4018+ Input range and external calibrating input
source for each input type ........................................ 99
Table 4.13:ADAM-4018M Command Table ............................... 99
Table 4.14:ADAM-4019+ Command Table .............................. 101
Table 4.15:ADAM-4021 Command Table ................................ 102
Table 4.16:ADAM-4024 Command Table ................................ 103
Table 4.17:ADAM-4050 Command Table ................................ 104
Table 4.18:ADAM-4051 Command Table ................................ 105
Table 4.19:ADAM-4052 Command Table ................................ 106
Table 4.20:ADAM-4053 Command Table ................................ 106
Table 4.21:ADAM-4055 Command Table ................................ 107
Table 4.22:ADAM-4056S Command Table.............................. 108
Table 4.23:ADAM-4056SO Command Table ........................... 109
Table 4.24:ADAM-4060/4068 Command Table ....................... 110

ix ADAM-4000 Series User Manual
Table 4.25:ADAM-4069 Command Table ................................ 111
Table 4.26:ADAM-4080 Command Table ................................ 112
Table 4.27: ADAM-4080D Command Table.............................. 114
Chapter 5 Analog Input Module Commands...117
5.1 Analog Input Common Command Set .................................................. 118
5.1.1 %AANNTTCCFF....................................................................... 119
Figure 5.1 Data format for FF (8-bit parameter) ...................... 120
Table 5.1: Input Range Codes (Type Codes).......................... 121
Table 5.2: ADAM-4015/4015T command codes against Input
ranges table............................................................ 122
Table 5.3: Baud Rate Codes ................................................... 123
5.1.2 $AA2 ......................................................................................... 123
5.1.3 $AAF ......................................................................................... 124
5.1.4 $AAM ........................................................................................ 125
5.1.5 #AA ........................................................................................... 126
5.1.6 #AAN......................................................................................... 128
5.1.7 $AA5VV .................................................................................... 129
5.1.8 $AA6 ......................................................................................... 130
5.1.9 $AA0 ......................................................................................... 131
5.1.10 $AA1 ......................................................................................... 132
5.1.11 #** ............................................................................................. 133
5.1.12 $AA4 ......................................................................................... 133
5.1.13 $AAB......................................................................................... 135
5.1.14 $AA3 ......................................................................................... 136
5.1.15 $AA9SNNNN ............................................................................ 137
5.1.16 $AA0Ci...................................................................................... 138
5.1.17 $AA1Ci...................................................................................... 139
5.1.18 $AA7CiRrr................................................................................. 140
5.1.19 $AA8Ci...................................................................................... 141
5.1.20 $AAXnnnn................................................................................. 142
5.1.21 $AAY......................................................................................... 143
5.1.22 $AAS0....................................................................................... 144
5.1.23 $AAS1....................................................................................... 144
5.2 Analog Input Data Logger Command Set ............................................. 145
5.2.1 @AACCCSDMTTTT ................................................................. 145
5.2.2 @AAD....................................................................................... 147
5.2.3 @AAD....................................................................................... 148
5.2.4 @AASO .................................................................................... 149
5.2.5 @AAT ....................................................................................... 150
5.2.6 @AAL ....................................................................................... 151
5.2.7 @AAN....................................................................................... 152
5.2.8 @AARNNNN............................................................................. 153
5.2.9 @AAACSDHHHHTEIIII............................................................. 154
5.2.10 @AABC .................................................................................... 155
5.3 Digital I/O, Alarm and Event Command Set.......................................... 156
5.3.1 @AADI...................................................................................... 157
5.3.2 @AADO .................................................................................... 159
5.3.3 @AAEAT .................................................................................. 160
5.3.4 @AAHI...................................................................................... 161
5.3.5 @AALO..................................................................................... 162
5.3.6 @AADA .................................................................................... 163
5.3.7 @AACA .................................................................................... 164
5.3.8 @AARH .................................................................................... 165
5.3.9 @AARL ..................................................................................... 166
5.3.10 @AARE .................................................................................... 167
5.3.11 @AACE .................................................................................... 168
5.4 Excitation Voltage Output Command Set.............................................. 168

ADAM-4000 Series User Manual x
5.4.1 $AA6 ......................................................................................... 169
5.4.2 $AA7 ......................................................................................... 170
5.4.3 $AAS......................................................................................... 171
5.4.4 $AAE......................................................................................... 172
5.4.5 $AAA......................................................................................... 173
5.4.6 $AAB......................................................................................... 174
Chapter 6 Analog Output Module Commands175
6.1 Analog Output Module Command for ADAM-4021............................... 176
6.1.1 %AANNTTCCFF....................................................................... 177
Figure 6.1 Data format for FF (8-bit parameter) ...................... 177
Table 6.1: Baud Rate Codes ................................................... 178
Table 6.2: Output Range Codes (Type Codes)....................... 178
6.1.2 #AA........................................................................................... 179
6.1.3 $AA4 ......................................................................................... 180
6.1.4 $AA3 ......................................................................................... 181
6.1.5 $AA0 ......................................................................................... 182
6.1.6 $AA2 ......................................................................................... 183
6.1.7 $AA6 ......................................................................................... 184
6.1.8 $AA8 ......................................................................................... 185
6.1.9 $AA5 ......................................................................................... 186
6.1.10 $AAF......................................................................................... 187
6.1.11 $AAM ........................................................................................ 188
6.2 Analog Output Module Command for ADAM-4024............................... 189
Table 6.3: ADAM-4024 Command Review: ............................ 189
Chapter 7 I/O, Relay & Counter/Frequency .... 193
7.1 Digital I/O and Relay Output Module Command................................... 194
7.1.1 %AANNTTCCFF....................................................................... 195
Figure 7.1 Data format for FF (8-bit parameter) ...................... 195
Table 7.1: Baud Rate Codes ................................................... 196
7.1.2 $AA6 ......................................................................................... 197
7.1.3 #AABB ...................................................................................... 199
7.1.4 #**............................................................................................. 201
7.1.5 $AA4 ......................................................................................... 201
7.1.6 $AA2 ......................................................................................... 203
Table 7.2: Baud Rate Codes ................................................... 204
Figure 7.2 Data format for FF (8-bit parameter) ...................... 204
7.1.7 $AA5 ......................................................................................... 205
7.1.8 $AAF......................................................................................... 206
7.1.9 $AAM ........................................................................................ 207
7.1.10 $AAX0TTTTDD......................................................................... 208
7.1.11 $AAX1....................................................................................... 209
7.1.12 $AAX2....................................................................................... 210
7.1.13 $AAE0....................................................................................... 210
7.1.14 $AAP......................................................................................... 211
7.1.15 AAS........................................................................................... 212
7.1.16 $AAXnnnn................................................................................. 213
7.1.17 $AAY......................................................................................... 214
7.2 Counter/Frequency Module Command................................................. 215
7.2.1 Configuration, Counter Input and Display Command Set......... 215
Figure 7.3 Data format for FF (8-bit parameter) ...................... 216
Table 7.3: Baud Rate Codes ................................................... 217
7.2.2 Counter Setup Command Set................................................... 226
7.2.3 Digital Filter and Programmable Threshold Command Set ...... 235
7.2.4 Digital Output and Alarm Command Set................................... 246

xi ADAM-4000 Series User Manual
Chapter 8 Calibration........................................263
8.1 Analog Input Module Calibration ........................................................... 264
Figure 8.1 Applying Calibration Voltage .................................. 264
Figure 8.2 Zero Calibration ...................................................... 265
Figure 8.3 Span Calibration ..................................................... 265
Figure 8.4 Cold Junction Calibration........................................ 266
8.2 Analog Input Resistance Calibration ..................................................... 266
Figure 8.5 Applying calibration resistance ............................... 267
Table 8.1: Calibration Resistance............................................ 268
8.3 Analog Input Thermistor Module Calibration......................................... 268
8.4 Analog Output Calibration ..................................................................... 275
Figure 8.6 Setup for Analog Output Calibration....................... 275
Figure 8.7 Setup for Voltage Output Calibration...................... 276
Figure 8.8 Zero Calibration ...................................................... 276
Figure 8.9 Span Calibration ..................................................... 277
Appendix A Technical Specifications.................279
A.1 ADAM-4011 Thermocouple Input Module............................................. 280
Table A.1: ADAM-4011 Specifications..................................... 280
Table A.2: ADAM-4011 Range Accuracy for Thermocouple ... 280
Figure A.1 ADAM-4011 Function Diagram............................... 281
A.2 ADAM-4011D Thermocouple Input Module with LED Display .............. 282
Table A.3: ADAM-4011D Specifications .................................. 282
Table A.4: ADAM-4011D Range Accuracy for Thermocouple. 283
Figure A.2 ADAM-4011D Function Diagram ............................ 284
A.3 ADAM-4012 Analog Input Module......................................................... 285
Table A.5: ADAM-4012 Specifications..................................... 285
Figure A.3 ADAM-4012 Function Diagram............................... 286
A.4 ADAM-4013 RTD Input Module ............................................................ 287
Table A.6: ADAM-4013 Specifications..................................... 287
Figure A.4 ADAM-4013 Function Diagram............................... 288
A.5 ADAM-4016 Analog Input/Output Module............................................. 289
Table A.7: ADAM-4016 Specifications..................................... 289
Figure A.5 ADAM-4016 Function Diagram............................... 290
A.6 ADAM-4017/4017+ 8-channel Analog Input Module............................. 291
Table A.8: ADAM-4017/4017+ Specifications.......................... 291
Figure A.6 ADAM-4017/4017+ Function Diagram.................... 292
A.7 ADAM-4018/4018+ 8-channel Analog Input Module............................. 293
Table A.9: ADAM-4018/4018+ Specifications.......................... 293
Table A.10:ADAM-4018/4018+ Range Accuracy for Thermocouple
294
Figure A.7 ADAM-4018/4018+ Function Diagram.................... 295
A.8 ADAM-4018M 8-channel Analog Input Data Logger............................. 296
Table A.11:ADAM-4018M Specifications.................................. 296
Table A.12:ADAM-4018M Range Accuracy for Thermocouple 297
Figure A.8 ADAM-4018M Function Diagram............................ 298
A.9 ADAM-4019+ 8-channel Universal Analog Input Module...................... 299
Table A.13:ADAM-4019+ Specifications................................... 299
Figure A.9 ADAM-4019+ Function Diagram............................. 300
A.10 ADAM-4021/4024 Analog Output Module............................................. 301
Table A.14:ADAM-4021/4024 Specifications............................ 301
Figure A.10ADAM-4021 Function Diagram .............................. 302
Figure A.11ADAM-4024 Function Diagram .............................. 303
A.11 ADAM-4050 Digital I/O Module ............................................................. 304
Table A.15:ADAM-4050 Specifications..................................... 304
Figure A.12ADAM-4050 Function Diagram .............................. 304
A.12 ADAM-4051/4052 Isolated Digital Input Module ................................... 305

ADAM-4000 Series User Manual xii
Table A.16:ADAM-4051/4502 Specifications............................ 305
Figure A.13ADAM-4051/4052 Function Diagram ..................... 306
A.13 ADAM-4053 16-channel Digital Input Module....................................... 307
Table A.17:ADAM-4053 Specifications..................................... 307
Figure A.14ADAM-4053 Function Diagram .............................. 308
A.14 ADAM-4055 Isolated Digital Input/Output Module ................................ 309
Table A.18:ADAM-4055 Isolated Digital Input/Output Module.. 309
Figure A.15ADAM-4055 Function Diagram .............................. 310
A.15 ADAM-4056S 12-channel Sink Type Isolated Digital Output Module ... 311
Table A.19:ADAM-4056S Specifications .................................. 311
Figure A.16ADAM-4056S Function Diagram............................ 312
A.16 ADAM-4056SO 12-channel Source Type Isolated Digital Output Module..
313
Table A.20:ADAM-4056SO Specifications ............................... 313
Figure A.17ADAM-4056SO Function Diagram ......................... 314
A.17 ADAM-4060 Relay Output Module........................................................ 315
Table A.21:ADAM-4060 Specifications..................................... 315
Figure A.18ADAM-4060 Function Diagram .............................. 316
A.18 ADAM-4068/4069 8-channel Relay Output Module.............................. 317
Table A.22:ADAM-4068/4069 Specifications............................ 317
Figure A.19ADAM-4068/4069 Function Diagram ..................... 317
A.19 ADAM-4080 Counter/Frequency Input Module..................................... 318
Table A.23:ADAM-4080 Specifications..................................... 318
Figure A.20ADAM-4080 Function Diagram .............................. 319
A.20 ADAM-4080D Counter/Frequency Input Module with LED Display ...... 320
Table A.24:ADAM-4080D Specifications .................................. 320
Figure A.21ADAM-4080D Function Diagram............................ 321
Appendix B Data Formats and I/O Ranges........ 323
B.1 Analog Input Formats............................................................................ 324
B.1.1 Engineering Units ..................................................................... 324
B.1.2 Percent of FSR ......................................................................... 325
B.1.3 Twos complement hexadecimal ............................................... 326
B.1.4 Ohms ........................................................................................ 327
B.2 Analog Input Ranges ............................................................................ 328
B.3 Analog Output Formats......................................................................... 332
B.3.1 Engineering Units ..................................................................... 332
B.3.2 Percent of Span ........................................................................ 332
B.3.3 Hexadecimal............................................................................. 332
B.4 Analog Output Ranges.......................................................................... 333
Appendix C Technical Diagrams ........................ 335
C.1 ADAM Dimensions................................................................................ 336
Figure C.1 ADAM Modules Dimensions................................... 336
C.2 Installation............................................................................................. 337
C.2.1 DIN-Rail Mounting .................................................................... 337
Figure C.2 DIN-Rail Adapter .................................................... 337
Figure C.3 DIN-Rail Mounting .................................................. 338
C.2.2 Panel Mounting......................................................................... 339
Figure C.4 Panel Mounting Bracket Dimensions ..................... 339
Figure C.5 Panel Mounting ...................................................... 339
C.2.3 Piggyback Stack ....................................................................... 340
Figure C.6 Piggyback Stack..................................................... 340
Appendix D Utility Software................................ 341

xiii ADAM-4000 Series User Manual
D.1 ADAM-4000 Utility Software.................................................................. 342
Figure D.1 Search screen ........................................................ 342
Figure D.2 Configuration Screen.............................................. 343
Figure D.3 Terminal Function................................................... 344
Figure D.4 Terminal Function................................................... 345
D.2 The Procedure for ADAM-4000 Series Installation Guide..................... 346
Appendix E RS-485 Network ...............................349
E.1 RS-485 Network.................................................................................... 350
E.2 Basic Network Layout ........................................................................... 350
Figure E.1 Daisychaining ......................................................... 351
Figure E.2 Star Structure ......................................................... 351
Figure E.3 Random Structure .................................................. 351
E.3 Line Termination ................................................................................... 352
Figure E.4 Signal Distortion ..................................................... 352
Figure E.5 Termination resistor locations................................. 352
E.4 RS-485 Data Flow Control .................................................................... 353
Figure E.6 RS-485 data flow control with RTS......................... 353
Appendix F Using the Checksum Feature .........355
F.1 Checksum Enable/Disable .................................................................... 356
Table F.1: Printable ASCII Characters .................................... 357
Appendix G I/O Modbus Mapping Table.............359
G.1 ADAM-4000 I/O Modbus Mapping Table .............................................. 360
Appendix H Changing to Modbus Protocol .......373
H.1 Changing Configuration to Modbus Protocol ........................................ 374

ADAM-4000 Series User Manual xiv

Chapter 1
1Introduction

ADAM-4000 Series User Manual 2
1.1 Overview
The ADAM Series is a set of intelligent sensor-to-computer interface modules con-
taining built-in microprocessor. They are remotely controlled through a simple set of
commands issued in ASCII format and transmitted in RS-485 protocol. They provide
signal conditioning, isolation, ranging, A/D and D/A conversion, data comparison,
and digital communication functions. Some modules provide digital I/O lines for con-
trolling relays and TTL devices.
Software Configuration and Calibration
By merely issuing a command from the host computer, you can change an analog
input module to accept several ranges of voltage input, thermocouple input or RTD
input. All of the module’s configuration parameters including I/O address, communi-
cation speed, HI and LO alarm, calibration parameters settings may be set remotely.
Remote configuration can be done by using either the provided menu-based soft-
ware or the command set’s configuration and calibration commands.
By storing configuration and calibration parameters in a nonvolatile EEPROM, mod-
ules are able to retain these parameters in case of power failure.
Watchdog Timer
A watchdog timer supervisory function will automatically reset the ADAM modules in
the event of system failure. Maintenance is thus simplified.
Power Requirements
Although the modules are designed for standard industrial unregulated 24 VDC power
supply, they accept any power unit that supplies power within the range of +10 to +30
VDC. The power supply ripple must be limited to 5 V peak-to-peak, and the immediate
ripple voltage should be maintained between +10 and +30 VDC.
Connectivity and Programming
ADAM modules can connect to and communicate with all computers and terminals.
They use RS-485 transmission standards, and communicate with ASCII format com-
mands. The command set for every module type consists of approximately ten differ-
ent commands.
The command set for input modules is larger because it incorporates alarm functions.
All communications to and from the module are performed in ASCII, which means
that ADAM modules can be virtually programmed in any high-level language.
RS-485 Network
The RS-485 network provides lower-noise sensor readings, as modules can be
placed much closer to the source. Up to 256 ADAM modules may be connected to an
RS-485 multi-drop network by using the ADAM RS-485 repeater which extends the
maximum communication distance up to 4,000 ft. The host computer is connected to
the RS-485 network with one of its COM ports through the ADAM-452x module (RS-
232 to RS-422/485 converter).
To boost the network’s throughput, ADAM RS-485 repeater uses a logical RTS signal
to manage the repeater’s direction. The only two wires that are needed for the RS-
485 network, DATA+ and DATA-, are inexpensive shielded twisted pair.

3 ADAM-4000 Series User Manual
Chapter 1 Introduction
Panel/DIN Rail mounting
ADAM modules can be mounted on any panels, brackets, or DIN rails. They can also
be stacked together. The RS-485 network, together with screw-terminal plug connec-
tors, allows for system expansion, reconfiguration, and repair without disturbing field
wiring.
Protection against the environment
Since all the configurations are controlled by software, the protection provided by the
packaging is very important. The plastic outer shell enhances resistance against cor-
rosive materials, moisture and vibrations. ADAM modules’ low power requirements
help them to operate in temperatures from 0 to 70ºC, and in humidity from 0 to 95%
(non-condensing). They are compactly built using automated SMT technology.
Therefore, they can be implemented in water-tight and explosion-proof industrial
enclosures.
1.2 Applications
Remote data acquisition
Process monitoring
Industrial process control
Energy management
Supervisory control
Security systems
Laboratory automation
Building automation
Product testing
Direct digital control

ADAM-4000 Series User Manual 4

Chapter 2
2Installation Guideline

ADAM-4000 Series User Manual 6
This chapter provides guidelines to what is needed to set up and install an ADAM
network. A quick hookup scheme is provided that lets you configure modules before
they are installed in a network. To help you connect ADAM modules with sensor
inputs, several wiring examples are provided. At last, you will find a programming
example using the ADAM command set at the end of this chapter. Be sure to plan the
layout and configuration of your network carefully before you start. Guidelines
regarding layout are given in Appendix E: RS-485 Network.
2.1 System Requirements to Set up an ADAM
Network
The following list gives an overview of what is needed to setup,
install and configure an ADAM environment.
ADAM modules
A host computer, such as an IBM PC/AT compatible, that can output ASCII char-
acters with a RS-232C or RS-485 port.
Power supply for the ADAM modules (+10 to +30 VDC)
ADAM Series Utility software
ADAM Isolated RS-232/RS-485 Converter (optional)
RS-232/RS-485 ADAM Repeater (optional)
Host computer
Any computer or terminal that can output in ASCII format over either RS-232 or RS-
485 can be connected as the host computer. When only RS-232 is available, an
ADAM RS-232/RS-485 Converter is required to transform the host signals to the cor-
rect RS-485 protocol. The converter also provides opto-isolation and transformer-
based isolation to protect your equipment.
Power supply
For the ease of use in industrial environments, the ADAM modules are designed to
accept industry standard +24 VDC, unregulated power.
Operation is guaranteed when using any power supply between +10 and +30 VDC.
Power ripples must be limited to 5 V peak to peak while the voltage in all cases must
be maintained between +10 and +30 VDC. All power supply specifications are refer-
enced at module connector. When modules are powered remotely, the effects of DC
voltage drops must be considered.
All modules use on-board switching regulators to sustain good efficiency over the 10
to 30 V input range; therefore, we can assume that the actual drawn current is
inversely proportional to the DC voltage.
The following example shows how to calculate the required current that a power sup-
ply should provide.
Assume that a +24 VDC is used for five ADAM-4011 Analog Input Modules, and the
distance between modules and power supply is not significant enough to cause a DC
voltage drop. One ADAM-4011 module consumes a maximum of 1.2 Watts (W). The
total required power will equal to 5 x 1.2=6 W. A power supply of +24 VDC should
therefore be able to supply a minimal current of 6 / 24=0.25 Amps.
Small systems may be powered by using wall-mounted modular power supplies.
Also, when modules operate in long communication lines (>500 feet), it is often more
reliable to obtain power locally through modular power supplies. These inexpensive
units can be easily obtained from any electronic retail stores.