Aichinger ROG ROLL'N'GRILL User manual

Grill
Manual
Keep this manual for future use.

Manual ROG - ROLL’N’GRILL®
Table of contents
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Table of contents
1 Copyright notice ........................................................................................................................... 4
2 About this manual ........................................................................................................................ 5
2.1 Welcome ............................................................................................................................. 5
2.2 Contact information............................................................................................................... 5
2.3 Information on this manual .................................................................................................... 6
2.4 Equipment information.......................................................................................................... 6
2.5 Warranty and liability............................................................................................................. 6
3Safety............................................................................................................................................ 7
3.1 Warnings ............................................................................................................................. 7
3.1.1 Structure of warnings ................................................................................................ 7
3.1.2 Meaning of signal words and symbols....................................................................... 8
3.2 Operator’s responsibility........................................................................................................ 8
3.3 Personnel requirements........................................................................................................ 9
3.4 Illegible labeling.................................................................................................................... 9
3.5 Intended use ........................................................................................................................ 9
3.6 Foreseeable misuse ...........................................................................................................10
3.7 Ambient conditions ............................................................................................................. 10
3.8 Danger zones .................................................................................................................... 10
3.8.1 Thermal hazard....................................................................................................... 10
3.8.2 Mechanical hazards .................................................................................................11
3.8.3 Electrical hazards.....................................................................................................11
3.8.4 Operating materials and substances ....................................................................... 12
3.8.5 Ergonomic hazards ................................................................................................. 12
4 Equipment overview................................................................................................................... 13
4.1 Technical data .................................................................................................................... 13
4.2 Description of the unit ......................................................................................................... 14
4.2.1 Design of the unit .................................................................................................... 14
4.2.2 Function.................................................................................................................. 15
5 Transport, handling and storage ................................................................................................ 16
5.1 Unpacking.......................................................................................................................... 16
5.2 Storage prior to commissioning ........................................................................................... 16
5.3 Storage after decommissioning ........................................................................................... 16
6 Assembly, installation and commissioning................................................................................ 17
6.1 Setting up the unit............................................................................................................... 17
6.2 Precleaning........................................................................................................................ 18
6.3 Installation.......................................................................................................................... 18
6.4 Commissioning .................................................................................................................. 18

Manual ROG - ROLL’N’GRILL®
Table of contents
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7 Control and display elements..................................................................................................... 19
7.1 Important functions ............................................................................................................. 19
7.1.1 Stop grill rollers ....................................................................................................... 19
7.1.2 Emergency functions .............................................................................................. 20
8Operation.................................................................................................................................... 21
8.1 Switching on ...................................................................................................................... 21
8.2 Activating ........................................................................................................................... 21
8.3 Burn-in............................................................................................................................... 22
8.4 Heating up / grill roller speed ............................................................................................... 25
8.5 Inserting the food product to be grilled.................................................................................. 25
8.6 Switching off....................................................................................................................... 26
8.7 Breaks in operation............................................................................................................. 26
9 Cleaning ..................................................................................................................................... 27
9.1 Surfaces ............................................................................................................................ 27
9.1.1 Stainless steel......................................................................................................... 27
9.1.2 Plastic ..................................................................................................................... 27
9.1.3 Other....................................................................................................................... 27
9.2 Grill rollers and components................................................................................................ 28
9.2.1 Cleaning of components ......................................................................................... 29
9.2.2 Cleaning of grill rollers............................................................................................. 30
9.2.3 Collection pan and collection grate.......................................................................... 30
9.3 Grease filter ....................................................................................................................... 31
10 Maintenance ............................................................................................................................... 32
10.1 General information ............................................................................................................ 32
10.2 Maintenance plan............................................................................................................... 32
11 Troubleshooting / fault elimination and repair............................................................................ 33
12 Dismantling, taking out of service and scrapping/
disposal ...................................................................................................................................... 34
12.1 Taking out of service ........................................................................................................... 34
12.2 Dismantling and disposal ....................................................................................................34
13 Annexes...................................................................................................................................... 35
13.1 Notes on caring for stainless steel ....................................................................................... 35
13.2 Technical data .................................................................................................................... 37
13.3 EC Declaration of Conformity .............................................................................................. 38
13.4 Circuit diagram ................................................................................................................... 39

Manual ROG - ROLL’N’GRILL®
Copyright notice
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1 Copyright notice
This document is protected by copyright. The reproduction, transmission, use or disclosure of the con-
tents is not permitted without the express written approval of AICHINGER GmbH. Offenders will be liable
for damages.
All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
All product designations used in this manual are trademarks of their respective owners.
Technical details are subject to change.
The unit was subjected to a comprehensive final inspection in the factory.

Manual ROG - ROLL’N’GRILL®
About this manual
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2 About this manual
2.1 Welcome
We are delighted that you have chosen a quality product from AICHINGER GmbH with the latest tech-
nology.
This manual contains important information enabling you to fully utilize the technical and economic ben-
efits of the system.
It is aimed at persons assigned to operation, commissioning, maintenance, troubleshooting and disman-
tling of the ROG - ROLL’N’GRILL®and its components.
Please read the entire manual carefully – especially the Chapter “Safety” and follow the instructions
when working with the ROG - ROLL’N’GRILL®.
We wish you successful sales!
Also refer to: Chapter "3 Safety" [Page 7]
2.2 Contact information
Please contact the specified manufacturer to address your questions or to order spare parts.
Manufacturer AICHINGER GmbH
Address Ostring 2
90530 Wendelstein
Germany
Phone [phone]
Fax [phone]
E-mail [email protected]
Service Hotline [phone]
Homepage
www.rog-grill.de
Cleaning video on YouTube
https://youtu.be/DtJ-SK9x5oM

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2.3 Information on this manual
The status of issue of this documentation is given in the footers of each page.
Please make sure that you always have and use the current version of all documents.
If you use an outdated version of this or any other required or supplement documentation, this can result
in faulty assembly and operation of the unit.
This manual is also available in further languages. Get access here:
2.4 Equipment information
2.5 Warranty and liability
Our “General Terms and Conditions” apply. These have been known to the user at the latest since sign-
ing the contract. Fault-based claims for warranty and liability for personal injury and damage to property
are excluded if they are due to one or more of the following reasons:
–Improper use of the unit
–Improper installation, commissioning, operation and maintenance of the unit
–Operation of the unit with defective components or components that have not been installed correctly
–Failure to comply with instructions in the manual regarding transport, commissioning, operation,
maintenance and installation
–Unauthorized mechanical or technical alterations to the equipment
–Insufficient maintenance and care of wearing and consumable parts
–Force majeure
Unit ROG - ROLL’N’GRILL®
Type ROG / 1

Manual ROG - ROLL’N’GRILL®
Safety
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3 Safety
The unit is a state-of-the-art piece of equipment that has been designed, manufactured and documented
according to the valid EU directives and in compliance with the associated harmonized standards. This
is certified in the Declaration of Conformity.
Nevertheless, its use may result in risks to the health and life of the user or third parties or in damage to
the unit and other property. The unit may only be used in a technically perfect condition and in awareness
of potential hazards.
Besides, the unit requires maintenance and servicing in accordance with this manual. Any changes that
occur on the unit have to be eliminated immediately by qualified personnel. This concerns in particular
changes that affect the safety of personnel and property.
As an operator, you must make sure that all safety and warning notices are understood and complied
with. Make sure that all persons working on or with the unit have read the entire manual and understood
it prior to commencing work.
3.1 Warnings
Preceding warnings
Warnings that refer to a certain section or part of this manual (e.g. all steps of an entire handling instruc-
tion) are given at the beginning of the respective part.
Integrated warnings
Warnings that refer to a part of a section only (e.g. only one step of a handling instruction) are given at
the relevant point of this section.
3.1.1 Structure of warnings
All warnings in this document are structured as shown in the following example:
1 Hazard-specific symbol
2 Signal word
3 Type and source of hazard
4 Potential consequences of non-observance
5 Procedure to avoid hazard

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Safety
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3.1.2 Meaning of signal words and symbols
The following signal words are used in this document:
Table 1: Meaning of the signal words
The symbols for hazards, warnings, instructions and prohibitions that are used on the unit are depicted
in the following.
Table 2: Warning signs attached to the unit
3.2 Operator’s responsibility
The operator must ensure the safe operation of the unit and must strictly comply with the following stip-
ulations.
Children or persons with mental or physical impairments must not come into the vicinity of the unit, nor
must they perform any activities on the unit.
Safe operating condition of the unit
–Prevent access of unauthorized persons.
–Always keep the warning signs attached to the unit clearly legible.
–In case of damage, shut down the unit immediately till the damage has been repaired.
–Work on electrical systems and the control cabinet must be performed by technically trained person-
nel only.
–Tests and inspections must be performed by authorized personnel and within the stipulated mainte-
nance and servicing intervals only.
–Only use spare parts approved by the manufacturer.
–Local regulations regarding accident prevention must be complied with.
–Local regulations regarding environmental protection must be complied with.
Signal word Meaning, consequences of non-observance
DANGER Indicates a dangerous situation that leads to severe injury or death.
WARNING Indicates a potentially dangerous situation that may lead to severe
injury or death.
CAUTION Indicates a potentially dangerous situation that may lead to minor or
slight injury.
NOTE Indicates a potentially dangerous situation that may lead to material or
environmental damage.
Symbol Meaning
Do not reach into the unit.
Warning, hot surface.

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Safety
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Obligations towards personnel
The following prerequisites must be fulfilled to ensure the safe operation of the unit by the personnel:
–The personnel have the required qualification and receive the appropriate training.
–The personnel have been instructed in fundamental regulations for occupational safety and preven-
tion of accidents.
–The personnel have been instructed in operational specifics and requirements.
–The personnel have read and understood the part of the manual relevant for their activities.
–The personnel have access to the manual at all times. Always keep the manual in the direct vicinity
of the unit.
–The personnel are regularly instructed in the hazards that may occur when working with the unit.
–The personnel wear the appropriate protective gear.
3.3 Personnel requirements
Before commencing work, all persons assigned to work on the equipment undertake to observe the fun-
damental regulations for occupational safety and prevention of accidents.
Persons whose responsiveness is affected, e.g. by drugs, alcohol or medicines, must not work on the
unit.
Qualification
All persons assigned to perform operation or maintenance activities on the unit must have read and
understood the manual, especially the Chapters “Safety” and “Warnings”, with regard to the respective
activity prior to commencing work.
Insufficiently qualified personnel cannot properly assess the hazards associated with handling the unit
and therefore put themselves and other persons at risk.
Insufficiently qualified personnel must not stay in the danger zone of the unit.
Personal protective equipment
Personal protective equipment serves the purpose of protecting people. Observe the applicable regula-
tions for the surrounding area and wear the prescribed protective gear.
Also refer to: Chapter "3 Safety" [Page 7]
3.4 Illegible labeling
Over time, labels and signs can become dirty or otherwise difficult to recognize. This can result in a fail-
ure to recognize the risks, and follow the required operating instructions. In order to prevent injuries, all
warnings must always be kept clearly legible. Damaged signs or labels must be replaced immediately.
3.5 Intended use
The ROG - ROLL’N’GRILL®is used exclusively for grilling solid food products, such as meat, fish with
firm flesh, vegetables or veggie burgers.
The slice thickness must be at least 9 mm and must not exceed 13 mm.
Meat must be boneless and without gristle.
Operation is only allowed in the ambient conditions specified in Chapter "3.7 Ambient
conditions" [Page 10]. All attachments described in Chapter "4.2.1 Design of the unit" [Page 14]
must be properly mounted at the unit.
The unit is meant for commercial use, e.g. in the kitchens of restaurants, canteens, hospitals, and in com-
mercial enterprises, such as bakeries, butcher’s shops and the like, but not for the continuous large-
scale production of food products.

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Safety
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Any use deviating from or going beyond the intended use is considered improper and is therefore not
allowed.
The unit is a state-of-the-art piece of equipment that has been manufactured according to the acknowl-
edged safety regulations and is therefore safe to operate.
3.6 Foreseeable misuse
The unit is not suited for processing food that can become liquid through heat. Meat must contain neither
bone nor gristle. Food products with an artificial envelope or packaging must not be used for grilling.
Use the unit only as described in Chapter "3.5 Intended use" [Page 9].
3.7 Ambient conditions
3.8 Danger zones
All areas at and near the unit with an increased degree of hazard are considered danger zones.
Work areas during maintenance can also be danger zones. To ensure your own safety, exercise caution
when working in these areas.
3.8.1 Thermal hazard
3.8.1.1 Grill rollers
Grill rollers become very hot during operation.
Please observe the following:
–Keep a sufficient distance from the grill rollers when inserting the food product to be grilled.
–Prior to handling the grill rollers (e.g. for cleaning), observe sufficient cooling time and/or wear gloves.
3.8.1.2 Hot grilled products
Ready grilled products and the liquid oozing out of them are hot.
Please observe the following:
–Remove the grilled food very carefully.
–Use appropriate implements.
Surroundings Ambient conditions
Spatial limits Height: 368 mm
Width: 683 mm
Depth: 287 mm
Installation conditions Width: 800 mm
Depth: 400 mm
Ambient temperature, operation 18 – 26 °C
Humidity Max. 80 % RH, not suitable for tropical humidity

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Safety
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3.8.1.3 Fire and smoke development
Due to the operating temperature, greases and combustible materials can heat up and ignite.
Please observe the following:
–Clean the unit regularly.
–Exchange the grease filter regularly.
–Do not leave any combustible items, such as wipes or kitchen rolls, near the unit.
3.8.2 Mechanical hazards
3.8.2.1 Sharp edges
There is a risk of injury due to sharp edges of individual components.
Please observe the following:
–Wear work gloves.
–Observe cleaning instructions.
3.8.2.2 Rotating grill rollers
Parts of the body can get trapped and drawn in by the rotating grill rollers.
Please observe the following:
–Do not touch the rotating grill rollers when inserting the food product to be grilled.
–Tie up long hair.
–Wear tight-fitting clothing.
–Keep any objects away from the area of grill rollers.
–Do not operate the unit without the covers (front and rear) and the supply grate.
3.8.2.3 Loss of stability
The unit can fall onto the floor during any phase of service life.
Please observe the following:
–Select the installation location according to the dimensions from the manual.
–Securely align the unit by means of adjustment screws on its feet.
3.8.3 Electrical hazards
3.8.3.1 Electric shock
Electric voltage may cause an electric shock.
Please observe the following:
–Work on electrical wiring must be performed by specially trained electricians only.
–Always observe the 5 safety rules when working on electrical systems.
–Safeguard all supply lines and socket outlets in accordance with the electrical data.
–Do not operate the unit with open terminal boxes or control panels.

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Safety
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3.8.3.2 Heat accumulation
Heat accumulation and dirt in the unit can lead to fire development.
Please observe the following:
–Clean the unit regularly.
–Keep ventilation openings clear.
–Hold carbon-dioxide extinguishers ready for fire-fighting measures.
3.8.3.3 Overcurrent
Excessive current flow in the event of a fault can lead to overheating of cables and consumables. Cables
and consumables can even catch fire.
Please observe the following:
–Safeguard all supply lines in accordance with the electrical data.
–Operate the unit via the residual-current circuit-breaker (RCD) ≤30 mA only.
3.8.4 Operating materials and substances
3.8.4.1 Aerosols and smoke
Inhalation of smoke and aerosols may cause irritations.
Please observe the following:
–Do not breathe in the fumes of burnt substances.
–Ensure sufficient supply of fresh air.
–Use approved, non-irritant cleaning and care agents only.
3.8.4.2 Hot grease
When grilling, hot liquids and grease can ooze from the food products.
Please observe the following:
–Ensure skin protection.
–Use appropriate implements to remove the grilled food products.
3.8.4.3 Biological and microbiological substances
Bacteria and viruses can provoke diseases and cause mold growth in the unit.
Please observe the following:
–Clean the unit regularly.
–Check and clean the installation compartment in the housing prior to repair.
3.8.5 Ergonomic hazards
3.8.5.1 Unfavorable physical strain
Working at an unsuitable height and excessive load can lead to unfavorable physical strain.
Please observe the following:
–Place the unit at an ergonomic working height.
–Use appropriate means of transport.
–Do not lift heavy loads alone.

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Equipment overview
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4 Equipment overview
4.1 Technical data
Designation ROG - ROLL’N’GRILL®
Cooking speed levels 5
Dimensions Depth 287 x Width 683 x Height 368 mm
Frequency 50 Hz
Type of connection at the
unit
3/N/PE AC 400/230 V
CEE three-phase power plug 3x16 A
2.5 m connecting cable 5x2.5 mm²
Fuse protection 3X16 A – RCD 30 mA
Max. power 5.5 kW
Performance in portions approx. 60 portions / hour / level 3
Weight approx. 40 kg

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Equipment overview
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4.2 Description of the unit
4.2.1 Design of the unit
1 Supply grate 2 Front cover
3 Collection grate 4 Collection pan
5 Main switch 6 Control panel
7 Rear cover 8 Scraper sheets

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Equipment overview
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The product to be grilled is placed onto the supply grate and passed through the grill area automatically.
As soon as the food product to be grilled is ready, it falls onto the collection grate and can be removed
there.
The intensity of cooking is controlled exclusively by selecting the grilling speed levels via the control
panel.
4.2.2 Function
The grill is used for grilling solid food products, such as meat (boneless, without gristle), fish with firm
flesh, vegetables and veggie burgers.
The slice thickness of the food product to be grilled must be at least 9 mm and must not exceed 13 mm.
Trouble-free operation of the unit is only ensured under the surrounding conditions specified in Chapter
"3 Safety" [Page 7].
Mount the functional components specified in Chapter "4.2.1 Design of the unit" [Page 14] to ensure
intended use.

Manual ROG - ROLL’N’GRILL®
Transport, handling and storage
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5 Transport, handling and storage
Improper transport of the unit can pose a threat to human health and cause material damage.
5.1 Unpacking
The unit is supplied ready-mounted in the original packaging. Remove the packaging completely prior to
setting up the unit.
Check the contents of delivery for completeness on the basis of the shipping documents.
5.2 Storage prior to commissioning
If the unit is not supposed to be used immediately after delivery, the following notes need to be observed
during temporary storage:
–Store the unit in a dry, well-ventilated area; do not store the unit outdoors.
–Do not remove or damage the original packaging.
5.3 Storage after decommissioning
If the unit needs to be stored after operation, thoroughly clean it first.

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Assembly, installation and commissioning
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6 Assembly, installation and commissioning
6.1 Setting up the unit
Place the unit (approx. 40 kg) on a solid table or similar stable substructure at an ergonomic working
height. The unit is operated from the front.
The surface on which the product is set up must not be inclined by more than 5°. The surface required
to set up the unit is at least 800 mm x 400 mm.
The distance to other devices and surfaces must be 100 mm horizontally in all directions, and a clear
space of 600 mm has to be left above the unit.
Do not set up the unit near flowing water or easily combustible products.
Observe the distance of at least 100 mm to cooling devices and at least 500 mm to heat emitting appli-
ances.
max.
5°
min.
100 mm
min.
500 mm
min.

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Assembly, installation and commissioning
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6.2 Precleaning
The unit was precleaned after production in the factory.
It is nonetheless recommend that the unit should be cleaned to remove any residue left after production
or any dirt that has accumulated.
Use a damp, soft cotton cloth for this purpose.
6.3 Installation
The following activities must be carried out during commissioning:
1.) Check the installation of the unit.
2.) Operate the unit via the residual-current circuit-breaker (RCD) ≤30 mA only.
3.) Connect the unit to a 400-V CEE three-phase power socket.
Local regulations and valid provisions must be complied with.
6.4 Commissioning
The further procedure is describe in Chapter "8 Operation" [Page 21].
WARNING!
Danger: Electric shock risk
Fault current can lead to severe injury or death.
• Operate the device with a sufficiently dimensioned residual-current circuit-breaker
only.
• Check the residual-current circuit-breaker regularly according to the manufacturer's
instructions.

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Control and display elements
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7 Control and display elements
7.1 Important functions
7.1.1 Stop grill rollers
1.) Press the Speed key for 3 seconds.
The grill rollers stop.
Heating continues.
All control LEDs of Speed keys light up.
2.) Press the HEAT OFF key for 3 seconds.
The grill rollers stop.
All control LEDs of Speed keys light up.
To cancel grill roller stop, press one of the Speed keys or press the HEAT OFF key.
Switches / LEDs Function / display
1 Speed keys 1-5 Grill roller speed / Define grilling time
Control LEDs 1-5, green Display of grill roller speed selected
Status of heat-up phase and operational phase
2 Main switch ON = 1 Power supply is switched on.
OFF = 0 Power supply is switched off.
3 HEAT OFF key
Control LED, blue
Start cleaning mode, heating switches off.
Status display of cooling phase
4 SERVICE LED, orange Fault display
For further details, see Chapter "11 Troubleshooting / fault
elimination and repair" [Page 33]
5 POWER key Switching the unit on and off.
Control LED, green Operational status

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Control and display elements
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7.1.2 Emergency functions
1.) Emergency stop Switch off at the main switch.
2.) Press the Power key.
In both cases the grill rollers stop, cooling starts.