AIR SYSTEMS AV-2 User manual

Appa
Operating Manual
Models
AV-2, AV-2P, AV-2PBP, AV-2ST, AV-2BP, AV-5,
AV-5P, AV-5PTE, AV-5ST, AV-10ST, AV-15,
AV-15PTE, AV-15ST, AV-15P, AV-15ST, AV-55,
AV-55P, AV-55P-CND
HEPA Filtered Vaccums
Manual No. AV0001
(Rev 4 April 2009)
NOTE: Electric motors are UL, CUL, and CSA listed. Optional voltage and
Hertz available. Consult customer service for details.
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Air Systems International AV-15P Pneumatic HEPA Vacuum
Air Systems International AV-15P-CND Pneumatic HEPA Vacuum
Air Systems International AV-2P Pneumatic HEPA Vacuum
Air Systems International AV-2PBP Pneumatic HEPA Vacuum
Air Systems International AV-2P-CND Pneumatic HEPA Vacuum
Air Systems International AV-55P Pneumatic HEPA Vacuum
Air Systems International AV-55P-CND Pneumatic HEPA Vacuum
Air Systems International AV-5P Pneumatic HEPA Vacuum
Air Systems International AV-5P-CND Pneumatic HEPA Vacuum

OVERVIEW IMPORTANT SAFETY INFORMATION IS ENCLOSED.
Read and follow all instructions before using these vacuums. Please read them carefully since
failure to follow these precautions could result in injury. When using electrical equipment basic
safety precautions should always be followed.
Warning: The basic vacuum is designed for dry/damp pickup. Do not attempt to
pickup liquids under any condition without using an automatic shut off assembly.
When using the electrical vacuum, basic precautions should always be followed.
The following warnings should be adhered to reduce the risk of fire, electrical shock or
injury:
1. DO NOT leave vacuum when plugged in. Unplug from outlet when not in use and before
servicing.
2. Electric shock could occur if used on wet surfaces. DO NOT expose to rain. Store
indoors.
3. Use only as described in this manual. Use only Air Systems' recommended attachments
and replacement filters.
4. DO NOT use with damaged cord or plug. If vacuum is not working as it should because it
has been dropped, damaged, left outdoors, or dropped into water, return it to Air Systems
for servicing. Call 1-800-866-8100 for a return authorization number. Do not return
contaminated vacuums.
5. DO NOT pull or carry by cord or use cord as a handle. Keep cord away from heated
surfaces.
6. DO NOT unplug by pulling on cord. To unplug, grasp the plug, not the cord.
7. DO NOT handle plug or vacuum with wet hands.
8. DO NOT put any objects into motor openings. Do not use with openings blocked.
9. DO NOT vacuum up anything that is burning or smoking, such as cigarettes, matches, or
hot ashes.
10. For toxic dusts, do not use without paper filter bag, intermediate filter, and HEPA filter
properly installed.
11. DO NOT use in areas where flammable or combustible liquids, such as gasoline, may be
present.
12. DO NOT use where oxygen or anesthetic gases are used.
13. DO NOT use an extension cord unless absolutely necessary. If an extension cord is used,
then wire size must be 14/3 or larger and should not exceed 50 feet in length. Extension
cord must be a three-wire type to insure "grounding" protection.
14. Replace damaged or worn parts immediately with genuine original equipment parts to
maintain safety and to protect your limited warranty.
Note: Absolute HEPA filtered vacuums meet ANSI Standard Z9.2-1979 with UL-586
tested and labeled HEPA filter.
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Absolute HEPA filtered vacuums are designed for industrial plants, clean rooms, nuclear
plants or wherever dangerous air or dust pollutants must be removed. Triple filtration provides
99.97% efficiency in retention of particles down to 0.3 microns in size. Absolute filters are a
necessity where an extremely high level of cleanliness is required for the removal of asbestos,
lead, and other toxic dusts. Each absolute filter at its final assembly, is tested and labeled by the
manufacturer to the latest industrial standards and specifically to the UL-586 standard. Precision
testing is performed with thermally generated D.O.P. (Doctyl Phthalate) aerosol according to Mil-
Standard 282. The test machinery is specially designed to assure the guaranteed efficiency of
99.97% on a particle size of 0.3 microns. Each absolute filter is individually tested and certified
by the manufacturer, with a prominently displayed label showing results of the actual D.O.P. test.
3-STAGE HEPA FILTRATION SYSTEM
Stage 1
Totally enclosed double-ply paper filter bags with special fold-over self-adhesive seal patch.
Throwaway bags are stenciled with caution instructions for disposal purposes. Paper bags pro-
duce filtration efficiency down to 5 microns.
Stage 2
Intermediate filter made of two plys of nonwoven media. The filter has a sewn-in elastic top
to fit around the HEPA filter. (Elastic is placed below rim of HEPA filter). When used with Stage
1 paper bag, filtration efficiency is down to 2 microns.
Stage 3
Certified absolute filter is constructed of a steel outer casing with filter media of high
strength micro-fibered glass paper separated by corrugated aluminum sheeting that is entrapped in
steel screening for protection against damage to media. The HEPA filter is designed to filter
particles down to 0.3 microns. Absolute filter meets ANSI Standard Z9.2 and UL-586 Standard.
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STEEL VACUUMS - DRY OPERATION
INITIAL SETUP
INSTALLATION OF HEPA FILTER ASSEMBLY
1. Remove vacuum from carton. Unsnap hold down clamps, remove motor head, HEPA
filter, and carefully set aside.
2. Unpack 2-ply intermediate filters, 2-ply disposable paper filter bags, 6 mil (OSHA
approved) poly bags, hose, and attachments from inside vacuum tank.
3.Arrange a 6 mil poly bag in the bottom of the vacuum tank. (See illustration of dry filter
setup). Install a 2-ply disposable paper filter bag onto the inlet fitting by holding on to the
free ends of cardboard attached to paper bag and pull it forward over the inlet fitting so that
the cardboard is as close to the tank's wall as possible.
5. Place the 2-ply intermediate filter in position on top of tank and fold edge over outside of
tank, overlapping it approximately one inch.
6. Insert HEPAfilter, being careful not to move the 2-ply intermediate filter. The HEPA
filter's sealing gasket must sit evenly on the tank's rim so that an air tight seal will be
obtained.
7. Replace the motor head assembly on top of the HEPA filter, seated on top of the
vacuum tank and resnap hold-down clamps.
Note: To insure a snug fit, make sure that the area around the lid and top edge of vinyl sealing
gasket is free of dirt and other foreign matter.
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STEEL VACUUM - WET OPERATION (OPTIONAL)
INITIAL SETUP
In order to use this vacuum for wet pickup you must install a wet pickup conversion kit, an
optional accessory. The kit consists of a conversion adaptor, wet pickup adaptor and squeegee
tool.
INSTALLATION OF WET CONVERSION ADAPTOR (OPTIONAL)
1. Carefully remove the motor head, HEPA filter, and 2-ply intermediate filter. Set aside.
2. Set the wet pickup adaptor on the tank's rim, next set the conversion adaptor on top of the
wet pickup adaptor and snap down hold-down clamps.
3. Follow HEPA filter assembly installation instructions.
Note: To insure a snug fit, make sure that the area around the lid and top edge of vinyl sealing
gasket is free of dirt and other foreign matter.
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Note: Never operate this
vacuum without primary
HEPA filter. The 2-ply
disposable paper filter
bag (for dry operation)
or wet pickup adapter
(for wet operation) and
NEVER without a 2-ply
intermediate filter in
position. Motor damage,
loss of operation effi-
ciency and circulation of
hazardous materials into
the work area will take
place.
POLY TANK VACUUMS - DRY OPERATIONS
INITIAL SETUP
Poly tank hazardous vacuums are shipped in 2 cartons and require a conversion adaptor for
the HEPA filter assembly to set in.
1. Open the larger carton and remove the vacuum. Unsnap hold-down clamps, and lift off
the motor head, pancake style filter, and carefully set aside.
2. Unpack the 2-ply disposable bags, 6 mil (OSHA approved) poly bags, attachments, and
hose from inside vacuum tank.
3. Arrange a 6 mil poly in the bottom of the vacuum tank. (See illustration of Dry Filter
Setup).
4. Install a 2-ply disposable paper filter bag on to inlet fitting by holding on to the free ends
of cardboard attached to the paper bag and pull forward over inlet fittings so that the
cardboard is as close to the tank's wall as possible. Set pancake style filter on the vacuum
tank rim.
5. Unpack the second carton and place conversion adaptor on top of pancake filter and
engage hold-down clamps.
6. Place the 2-ply intermediate filter in position on top of the conversion adaptor and fold
edge over outside of tank, overlapping it approximately one inch.
7. Insert HEPA filter, being careful not to move the 2-ply intermediate filter. The HEPA
filter's sealing gasket must sit evenly on the tank's rim so that an air tight seal will be
obtained.
8. Replace the motor head assembly on top of the HEPA filter, seated on top of the vacuum
tank.
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POLY TANK VACUUMS - WET OPERATIONS
INITIAL SETUP
In order to use this vacuum for wet pickup you must replace the pancake filter with a wet
pickup adaptor. Wet/dry poly models are shipped the adaptor. If your unit was ordered for dry
pickup only you must order the adaptor. See parts section for ordering information.
1. Carefully remove the motor head, HEPA filter, 2-ply intermediate filter, conversion
adaptor, and pancake filter. Set aside.
2. Set the wet pickup adaptor on the tank's rim, next set the conversion adaptor on top of the
wet pickup adaptor and snap down hold-down clamps.
3. Follow HEPA Filter Assembly installation instructions above.
Note: Never operate this vacuum without primary HEPAfilter. The 2-ply disposable paper filter bag (for dry
operation) or wet pickup adapter (for wet operation) and NEVER without a 2-ply intermediate filter in position.
Motor damage, loss of operation efficiency and circulation of hazardous materials into the work area will take
place.
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PNEUMATIC MOTOR VERSIONS
INITIAL SETUP
1. Secure a compressed air source capable of supplying a minimum 80 - 100 psi and 70cfm
flow rate . A minimum hose I.D. of a 1/2" is required to connect to a 1/2" Industrial Inter
change style male plug.
2. The air motor has no moving parts and requires to service if the air source is clean air, free
of oil and water. An "on-off" valve is provided to regulate flow to the air motor.
Warning: Operating this air motor above 100psi may cause implosion of the metal
can. Do not tamper with the relief valve supplied internally with the air motor.
FILTER MAINTENANCE
“WHEN TO CHANGE FILTERS”
Caution: Always unplug vacuum from power source before changing filters
2-Ply Disposable Paper Filter Bag
When the 2-ply disposable paper bag is full, it must be replaced. Excessive over filling of
this bag makes if difficult to remove from the vacuum tank and can result in breakage and
spills.
2-Ply Intermediate Filter
The 2-ply intermediate filter should be replaced with every fifth (5) change of paper bags or
whenever there is damage or visible collection of debris on the outside of the filter.
HEPA Filter
Replace the HEPA filter when lose of vacuum (suction) continues to occur after you have
checked for an obstruction in the hose or wand, installed a new 2-ply-disposable paper filter
bag, and 2-ply intermediate filter.
Caution: Hazardous materials must be disposed of properly. NEVER throw
contaminated debris in your usual trash receptacle. Place debris in a 6 mil poly
bag or container marked with HAZARDOUS MATERIALS warning and dispose or
in accordance with your local hazardous waste regulations.
EQUIPMENT MAINTENANCE
Contact distributor or manufacturer to receive written authorization for return of vacuum.
Transportation charges to the service location must be paid by the purchaser. Warranty is void if
electrical components and motor are serviced by non-factory service personnel. The use of
non-certified parts can result in possible safety hazards and void UL certifications. To insure
warranty, please return the enclosed warranty registration card within 10 days of purchase.
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VACUUM FILTER SETUP AND INSTALLATION
NOTE: MODEL AV-15
SHOWN. FILTER SETUP
IS THE SAME FOR ALL
MODELS EXCEPT AV-55
OPTIONALWATER
SHUT-OFFCOLLAR
ITEM # DESCRIPTION AV-2 AV-2P AV-5 AV-5PTE AV-5P AV-15 AV-15PTE AV-15P AV-55P
1 MOTOR HEAD ASSEMBLY AV-2MH AV-2PMH AV-5MH AV-5MH AV-5PMH AV-15MH AV-15MH AV-15PMH AV-15PMH
2 HEPA FILTER AV-2H AV-2H AV-5H AV-5H AV-5H AV-15H AV-15H AV-15H AV-15H
3 DISPOSABLE INTERMEDIATE FILTER AV-5I AV-5I AV-5I AV-5I AV-5I AV-15I AV-15I AV-15I AV-15I
4 OPTIONAL DACRON FILTER (WASHABLE) AV-5D AV-5D AV-5D AV-5D AV-5D AV-15D AV-15D AV-15D AV-15D
5 OPTIONAL AUTO SHUT-OFF ASSEMBLY N/A N/A AV-5WP AV-5WP AV-5WP AV-15WP AV-15WP AV-15WP AV-15WP
6 RECOVERY BAG (DISPOSABLE) AV-2B AV-2B AV-5B AV-5B AV-5B AV-15B AV-15B AV-15B AV-15B
7 RECOVERY CAN AV-2C AV-2C AV-33495 AV-5CP AV-33495 AV-15CSS AV-15CP AV-15CSS AV-15CSS
8 DOLLY N/A N/A N/A N/A N/A AV-15DA AV-15DA AV-15DA AV-55DD
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VACUUM FILTER SETUP MODEL AV-2 & AV-2BP
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MODEL AV-2 MOTOR HEAD PARTS LIST & AV-2BP
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AV-2P & AV-2PBP REPLACEMENT PARTS
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VACUUM FILTER SETUP MODEL AV-55 & AV-55P
ITEM # DESCRIPTION AV-55 AV-55P
1 MOTOR HEAD ASSEMBLY AV-15MH AV-15PMH
2 HEPA FILTER AV-15H AV-15H
3 DIPOSABLE INTERMEDIATE FILTER AV-15I AV-15I
4 OPTIONAL DACRON FILTER (WASHABLE) AV-15D AV-15D
5 OPTIONAL AUTO SHUT-OFF ASSEMBLY AV-15WP AV-15WP
6 55 GAL. DRUM LID ADAPTER AV-55DL AV-55DL
7 DRUM DOLLY AV-55DD AV-55DD
8 55 GAL. STEEL DRUM AV-55DH AV-55DH
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WARRANTY
WARNING
STATIC CONDUCTIVE HOSE
Static conductive hose is composed of a proprietary static conductive compound. When used
with the proper static conductive cuffs and accessories and properly connected to a properly
grounded vacuum system, will serve as a mean to conduct or dissipate static electricity. Verifica-
tion of system integrity is the sole responsibility of the user. Failure by the user to verify system
integrity could result in electrical shock, bodily injury and destruction or damaging of property.
Depending on the application, particularly the property of the materials transported by the system,
volume, bending, pressure, vacuum or prevailing conditions, the use of the hose may require fre-
quent inspections. We recommend that inspections of the interior and exterior of the hose be
performed at frequent intervals by the user related to the applicable risk factors. Hose or accesso-
ries indicating wear affecting the integrity of the system should be replaced before risk factors
increase. We are not in a position to anticipate all of the conditions and factors involved in a par-
ticular application. Suitability of this hose for use in a particular application is the sole responsibil-
ity of the user. It is for this reason that the installer and end user of the system should conduct
adequate testing of the hose for particular application prior to assembly or installation. We recom-
mend to our purchaser that they advise end users of this warning. Failure to strictly follow this
warning will void any and all press or implied warranties of fitness, merchantability, or functionality
of the product.
Your vacuum cleaner carries a limited warranty against defects in materials and workmanship
from the date of delivery to the original purchaser for use of the product when operated and
maintained as instructed. Motor warranty is two years, balance of unit is one year. This warranty
does not cover normal wear and tear, external or internal finish, or carbon brushes (except if
defective at time of original purchase). The warranty excludes damage resulting from accident,
misuse, abuse, neglect, modification or alternation.
AV-55PCND CONDUCTIVE VACUUM
This 55 gallon drum vacuum is supplied complete with a cart,
filters, motor, and accessories. Conductive hose is provided and will
allow static charge buildup to pass to the recovery can and then to the
ground wire. Aluminum tools should only be used and are provided
to prevent sparking. The drum head is grounded to the 55 gallon
drum. A ground wire and clamp must be attached to a grounded
source in order to dissipate static charges.
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ORDERING INFORMATION
REPLACEMENT BAGS AND FILTERS
AV-2 SERIES
AV-2H HEPA filter (99.97% UL) - 2 gallon - 1 ea.
AV-2B Paper recovery bags - 2 gallon - 5/package
AV-5I Intermediate filter - 2 gallon - 2 pkg.
AV-5 SERIES
AV-5H HEPA Filter (99.97% UL) - 5 gallon - 1 ea.
AV-5B Paper Recovery Bags - 5 gallon - 5/package
AV-5I Intermediate Filter - 2/package - fits AV-5 & 2 series
AV-15 & AV-55 SERIES
AV-15H HEPA filter (99.97% UL) - 15 gallon - fits AV-15 & 55 series
AV-15B Paper recovery bags - 15 gallon - 5/package
AV-15I Intermediate filter - 15 gallon-2/package - fits AV-15 & AV-55 series
ACCESSORIES
AV-5WP 5 gallon auto shut-off assembly for water pick-up
AV-15WP 15 gallon auto shut-off assembly for water pick-up use (fits 55 gallon version)
AV-650 Poly tool for water pick-up on polyethylene - adjustable roller wheels
AV-H10 Extenstion Hose - 1 1/2" - 10 ft. w/cuff
AV-H50 Extension hose - 1 1/2" 50 ft. w/cuff
AV-HC-1 Hose to hose coupler - 1 1/2"
AV-HN10 Neoprene extension hose - 10 ft. - 1 1/2"
AV-C1 Hose cuff - 1 1/2"
AV-103 11" plastic crevice tool - 1 1/2"
AV-100 Curved steel wand - 5 foot - 1 1/2"
AV-6200 Floor brush - 13" - 1 1/2"
AV-6203 Water squeegee tool - 14" - 1 1/2"
AV-102 Carpet tool - 14" - 1 1/2"
AV-101 Inlet swivel connector - 1 1/2"
AV-105 Goose neck hose adaptor for 55 gallon drum lid - 1 1/2"
AV-3RB 3" Round brush - 1 1/2" connector plastic
AV-31AB 2" x 54" aluminum wand - straight
AV-314 2" aluminum floor tool
AV-90317 2"x22" squeegee floor tool for water pick-up
AV-208 2"x15" crevice tool - plastic
AV-HC-2 Hose-to-hose coupler - 2"
AV-C2 Hose cuff - 2"
AV-2360 2" inlet swivel connector
AV-H10-2 2" extension hose - 10 ft. w/cuffs
AV-H50-2 2" extension hose - 50 ft. w/cuffs
AV-906C 9” Rubber blower nozzle - 1 1/2”
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Warranty Disclaimer
Air Systems’ manufactured equipment is warranted to the original user against defects in workman-
ship or materials under normal use for one year after date of purchase. Any part which is deter-
mined byAir Systems to be defective in material or workmanship will be, as the exclusive remedy,
repaired or replaced at Air Systems’ option. This warranty does not apply to electrical systems or
electronic components. Electrical parts are warranted, to the original user, for 90 days from the
date of sale. During the warranty period, electrical components will be repaired or replaced at Air
Systems’ option.
NO OTHER WARRANTY, EXPRESSED OR IMPLIED, AS TO DESCRIPTION, QUAL-
ITY, MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ANY
OTHER MATTER IS GIVEN BY AIR SYSTEMS IN CONNECTION HEREWITH. UN-
DER NO CIRCUMSTANCES SHALL THE SELLER BE LIABLE FOR LOSS OF
PROFITS, ANY OTHER DIRECT OR INDIRECT COSTS, EXPENSES, LOSSES OR
DAMAGES ARISING OUT OF DEFECTS IN, OR FAILURE OF THE PRODUCT OR
ANY PART THEREOF.
The purchaser shall be solely responsible for compliance with all applicable Federal, State and
Local OSHAand/or MSHArequirements. AlthoughAir Systems International believes that its
products, if operated and maintained as shipped from the factory and in accordance with our “op-
erations manual”, conform to OSHA and/or MSHA requirements, there are no implied or expressed
warranties of such compliance extending beyond the limited warranty described herein. Product
designs and specifications are subject to change without notice. Rev 2 12/98
Air leaks are not covered under warranty except when they result from a defective system
component, i.e. an on/off valve or regulator or upon initial delivery due to poor workman-
ship. Air leaks due to poor delivery or damage will be covered under delivery claims. Minor
air leaks are part of routine service and maintenance and are the responsibility of the cus-
tomer just as are filters and oil changes.
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