Airobotics Optimus-1 EX-FTS Manual

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Optimus-1 EX - FTS
Mast Assembly
Procedure
07-05-2019
OPT1-M-104
Rev.01

OPT1-M-104 Rev.01 Optimus-1 EX - FTS Mast Assembly Procedure
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This document has been prepared for the exclusive use of Airobotics Ltd. (“Airobotics”) under the
direction and authority of Airobotics and shall, at all times, remain the property of Airobotics. The
holder hereof acknowledges and agrees that this document contains or may contain trade secrets,
copyrighted material and commercial and proprietary information, privileged and confidential, and the
holder hereof further agrees that this document may not be reproduced, distributed or copied, in whole
or in part, without the express prior written consent of Airobotics. In the event this manual is sold or
distributed to any other party, no warranty or guarantee, expressed or implied, is made as to the
accuracy, sufficiency or suitability of the materials contained herein or of any revision, supplement or
bulletin hereto, and Airobotics shall not be responsible for providing revisions for this manual to any
third-party to whom this document is sold or distributed to. It is understood and agreed to by such
other party that it shall release, indemnify, and hold Airobotics, its officers, employees and agents
harmless against any and all claims or actions of whatever nature which may arise or claim to arise
from the use hereof.

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Table of Contents
1.1 Abbreviations .............................................................................................................................................6
1.2 Applicable Documents .............................................................................................................................6
2.1 About this Document ...............................................................................................................................7
2.2 About the FTS ............................................................................................................................................7
3.1 The Location ..............................................................................................................................................8
3.2 FTS Mast Unit Parts List..........................................................................................................................9
3.3 Preparing the Antennas for Assembly ............................................................................................... 10
3.3.1 Preparing the Main Antenna for Assembly .................................................................................. 10
3.3.2 Preparing the Taoglass Antennas for Assembly..........................................................................11
3.4 Mounting the Antennas on the Mast ..................................................................................................12
3.5 Mounting the FTS Unit Box on the Mast ............................................................................................13
4.1 SIM Card Installation ..............................................................................................................................15
4.2 Battery Installation..................................................................................................................................18
4.3 FTS Electrical Assembly ........................................................................................................................21
4.3.1 Connecting the Antenna Electrical Cables ....................................................................................21
4.4 DC Electrical Panel Modifications........................................................................................................24
4.4.1 Disconnecting Wires and Cables.....................................................................................................25
4.4.2 Installing POE Injector .......................................................................................................................28

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Table of Figures
Figure 1 The FTS Mast Unit box, mounted on the upper mast .........................................................................8
Figure 2 FTS Main Antenna bracket mounting ................................................................................................. 10
Figure 3 Taoglass RF antennas bracket mounting ...........................................................................................11
Figure 4 Connecting the V-bracket sub-assemblies to the mast....................................................................12
Figure 5 The location of the FTS Mast Unit cabinet on the mast...................................................................13
Figure 6 Attach the hold hanging (metal pole clamp) brackets to the mast ................................................14
Figure 7 Attach the plate holders to the brackets and cabinet back .............................................................14
Figure 8 Open the lid of the FTS mast unit box..................................................................................................15
Figure 9 Open the lid of the RV50 cellular modem box ....................................................................................16
Figure 10 The SIM Card holder lid.........................................................................................................................16
Figure 11 The orientation of the SIM cards in the SIM Card holder ...............................................................17
Figure 12 The battery holder and its 4 screws ...................................................................................................18
Figure 13 The battery socket .................................................................................................................................19
Figure 14 The Power LEDs .....................................................................................................................................19
Figure 15 Antenna types .........................................................................................................................................21
Figure 16 Cable connections in the FTS mast unit back panel.......................................................................22
Figure 17 The FTS mast unit back panel.............................................................................................................22
Figure 18 The mast unit interfaces cover panel.................................................................................................23
Figure 19 The mast unit interfaces panel............................................................................................................23
Figure 20 The Mast main power switch ..............................................................................................................24
Figure 21 The LAN cable from MOXA Port 4 (POE) to the 2SP4 module......................................................25
Figure 22 The wire connecting the 2J4 connector to the 2F17 fuse .............................................................26
Figure 23 Electrical diagram of the Mast (V1 EX) DC electrical panel ...........................................................27
Figure 24 The location of the POE-162 Injector after installation...................................................................28
Figure 25 Mount the POE-162 Injector on the DIN mounting rail ...................................................................29
Figure 26 The POE+ Injector power input wiring panel terminators ..............................................................29
Figure 27 Connect the 48V+ wire via the 1A fuse 2F17................................................................................... 30
Figure 28 Connect the injector power into the POE+ unit ............................................................................... 30
Figure 29 Connect cables into the RJ45 interfaces ..........................................................................................31
Figure 30 The P1 and POE In-Use indicator LEDs .............................................................................................32

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Table of Tables
Table 1 Parts list for assembling the FTS Mast Unit box on the mast............................................................9
Table 1 Parts list for assembling the FTS main antenna on the bracket..................................................... 10
Table 1 Parts list for assembling the Taoglass antennas on the bracket.....................................................11
Table 4 Parts list for the SIM card/s.....................................................................................................................16
Table 4 Parts list for the SIM card/s.....................................................................................................................18
Table 6 Parts list for antenna cables....................................................................................................................21
Table 7 Parts list for DC electrical panel modifications....................................................................................24
Table 8 POE+ Injector power input wiring panel terminators..........................................................................29

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1General Information
System
Mast
Subsystem
FTS system
Component
FTS Communications Box
Action/Trigger
Emergency Landing (ELS)
Maintenance authority
minimum level
“I” Level
Time evaluation for the
entire work (in hours)
N/A
Name
Date
Signature
Composed by
Itay Levitan
30/04/2019
Edited by
Etay Vider
30/04/2019
Approved by
Doron Krauss
30/04/2019
1.1 Abbreviations
Term
Meaning
ELS
Emergency Landing Site
FTS
Flight Termination System
ROC
Regional Operations Center
1.2 Applicable Documents
#
Document Title
Document No.
Rev.
Date
1.
Optimus-1 EX - FTS User Guide
OPT1-D-094
01
xx/05/2019
2.
Mast Deployment Guide
OPT1-M-076
01
10/10/2018
3.
MA02 - Mast V2 DC Electrical Panel drawing
OPT1-W-056
02
13/02/2019

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2Introduction to FTS
2.1 About this Document
This document provides instructions for assembling the FTS Mast Unit Box (and related
equipment) to the Optimus-1 EX Mast. The FTS Mast Unit is the FTS system component
responsible for communications link between the FTS Control Box and the UAV.
2.2 About the FTS
The FTS system enables to manually terminate the UAV’s flight by sending a command to
Land on Spot. The FTS (Flight Termination System) is a system that consists of three main
sub-systems:
•ROC Control Box –this control box is located inside the ROC
•Mast Unit Box –this unit located on the Mast and communicates with the UAV.
This user guide deals with the assembly of the FTS Mast Unit Box (and its related equipment).
The installation of the ROC Control Box is described in a separate document (refer to the FTS
ROC Installation Procedure document).
IMPORTANT NOTES:
1. Two people are needed to assemble the FTS Mast Unit on the mast.
2. Only professional Airobotics personnel can assemble, install and maintain the FTS
Mast Unit equipment.
3. This procedure should be performed only after the mast is standing erect in its
designated place, and the first section has been raised and locked into place.

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3FTS Mast Unit Mechanical Assembly
3.1 The Location
The FTS Mast Unit box is assembled on the upper mast, as illustrated in Figure 1.
Figure 1 The FTS Mast Unit box, mounted on the upper mast

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3.2 FTS Mast Unit Parts List
The FTS Mast Unit requires the following items for assembly on the mast (see Table 1).
PLM ID
Description
QTY
Image
MM05114
FTS Cellular Antennas Bracket
1
MM05112
FTS Main ANT Bracket
1
100108
Laird #FG9026
1
100109
Extruded Aluminum Mounting Bracket
2
100112
TAOGLAS #OMB.6912.03F21
2
MO05199
FTS Mast unit assembly
1
MO05346
FTS Mast Plate Holder
4
100107
Hold hanging with rubber
2
DIN 912 M6x40 zinc (screw)
4
DIN 912 M6x16 zinc (screw)
4
DIN 125 M6 st.st (washer)
4
DIN 985 M6 st.st (Nylock nut)
4
Table 1 Parts list for assembling the FTS Mast Unit box on the mast

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3.3 Preparing the Antennas for Assembly
3.3.1 Preparing the Main Antenna for Assembly
To prepare the antennas for assembly on the mast, assemble them to the antenna bracket,
as illustrated in Figure 2.
Figure 2 FTS Main Antenna bracket mounting
PLM ID
Description
QTY
Image
MM05112
FTS Main ANT Bracket
1
100108
Laird #FG9026Omnidirectional Antenna
1
100109
Extruded Aluminum Mounting Bracket
2
Table 2 Parts list for assembling the FTS main antenna on the bracket

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3.3.2 Preparing the Taoglass Antennas for Assembly
Figure 3 Taoglass RF antennas bracket mounting
PLM ID
Description
QTY
Image
100112
TAOGLAS #OMB.6912.03F21
2
MM05114
FTS Cellular Antennas Bracket
1
Table 3 Parts list for assembling the Taoglass antennas on the bracket

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3.4 Mounting the Antennas on the Mast
To mount the antennas on the upper mast, do the following:
1. Connect the Main antenna bracket to the V-bracket that’s located below the
camera/whether station V-bracket (see Figure 4).
Figure 4 Connecting the V-bracket sub-assemblies to the mast
NOTE:
Before proceeding to the next stage of the FTS assembly procedure, raise the second section
of the mast by a height of 80 cm (just below the point where it reaches its locking position).

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3.5 Mounting the FTS Unit Box on the Mast
Figure 5 The location of the FTS Mast Unit cabinet on the mast

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To mount the FTS Mast Unit Box on the mast, do the following:
1. Attach the FTS cabinet to the mast with hold hanging (metal pole clamp) brackets, using
the screws that were prepared in advance (see Table 1 and Figure 6).
2. Attach the Plate Holders to the cabinet walls and to the clamps using the screws,
washers and Nylock nuts that were prepared in advance (see Table 1 and Figure 7).
Figure 6 Attach the hold hanging (metal pole clamp) brackets to the mast
Figure 7 Attach the plate holders to the brackets and cabinet back

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4FTS Mast Unit Electrical Assembly
4.1 SIM Card Installation
To install the SIM card into the FTS mast unit box, do the following:
1. Make sure that the FTS unit isn’t connected to any power source, neither AC (via POE
port) or Battery power.
2. Unscrew the 4 screws from the lid of the FTS box and open the FTS cover (see Figure 8).
Figure 8 Open the lid of the FTS mast unit box

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3. Unscrew the two screws that anchor the RV50 cellular modem (see Figure 9).
Figure 9 Open the lid of the RV50 cellular modem box
4. Lift the RV50 modem, and rotate it so that the SIM card holder opening is accessible
(see Figure 10)
Figure 10 The SIM Card holder lid
5. Open the 2 Philips screws of the lid for the SIM Card holder.
6. Insert either 1 or 2 SIM cards. Orientation should be as illustrated in Figure 11.
PLM ID
Description
QTY
Image
100269
4G SIM Card
1 or 2
Table 4 Parts list for the SIM card/s

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Figure 11 The orientation of the SIM cards in the SIM Card holder
7. Close the cover of the SIM card holder and screw its screws back on.
8. Screw on the RV50 modem back into the panel of the FTS mast unit box, and then
close the cover of the box, with the screws.

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4.2 Battery Installation
To install the battery into the FTS mast unit box, do the following:
1. Unscrew the 4 screws of the battery holder (see Figure 12).
Figure 12 The battery holder and its 4 screws
PLM ID
Description
QTY
Image
E005124
LiFePo4 2S2P FTS battery
1
Table 5 Parts list for the SIM card/s
2. Place the battery in its socket (see Figure 13), and in the correct orientation.
3. Close the MO05202 battery cover with the 4 screws (M4X12 DIN912).

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Figure 13 The battery socket
4. Connect the battery lead connector into the FTS_V1EX_MAIN_PCB (EO05016) connector
J16 (see Figure 13).
Figure 14 The Power LEDs
2S2P LiFePo4 Battery
Power LEDs

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5. If the battery was connected correctly, then all the power LEDs (except D32 "POE" LED)
should be turned on (see Figure 14).
6. Close the FTS unit, make sure to have the cover 4 screw firmly tightened.