AIRONN AIR-J-U Series User manual

TUNNEL FANS
AI-JU SERIES
OPERATION MANUAL

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CONTENTS
LIST OF FIGURES ..........................................................................................3
LIST OF TABLES ............................................................................................3
COMPANY INFORMATION ...........................................................................4
WARRANTY and SERVICE ............................................................................5
WARRANTY CONDITIONS ............................................................................7
SPECIAL WARRANTY CONDITIONS ..............................................................9
USER RESPONSIBILITIES AND WARRANTY ................................................10
PRODUCT INFORMATION ..........................................................................11
PRODUCT DESCRIPTION ........................................................................11
AIRONN AIR-JU SERIES FAN LABEL ........................................................12
AREA OF USE .........................................................................................13
PACKAGING CONTENT ...........................................................................13
GENERAL NOTES ABOUT THE MACHINE ...............................................14
ABBREVIATIONS ....................................................................................15
GENERAL SAFETY INSTRUCTIONS ..............................................................16
WARNING LABELS ON THE MACHINE ...................................................16
DURING HANDLING AND SHIPPING ......................................................17
DURING INSTALLATION AND PLACEMENT ............................................21
DURING THE OPERATION ......................................................................22
DURING MAINTENANCE ........................................................................23
DURING SCRAP ......................................................................................25

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STORAGE OF THE PRODUCT ......................................................................26
ASSEMBLY INSTRUCTIONS ........................................................................28
ELECTRICAL CONNECTION INSTRUCTIONS ................................................31
ELECTRICAL CONNECTION DIAGRAM ....................................................35
PRODUCT USE ...........................................................................................36
1-MANUAL OPERATION ........................................................................36
2-USE WITH AUTOMATION ...................................................................36
MAINTENANCE INFORMATION .................................................................37
PERIODIC MAINTENANCE ......................................................................37
POSSIBLE FAULTS AND REMEDY ...........................................................39
WARRANTY DOCUMENT ...........................................................................41

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LIST OF FIGURES
Figure 1: Tunnel Fan Series ____________________________________ 12
Figure 2: Example of Tunnel Fan Series Label _____________________ 12
Figure 3: Warning labels on the machine ________________________ 16
Figure 4 : Detail of Tunnel Fan Suspension Apparatus _______________ 29
Figure 5 : Installation Detail of Tunnel Fan Connection Apparatus _____ 30
Figure 6: Tunnel Fan Connection _______________________________ 30
Figure 7 : ∆ Connection ______________________________________ 34
Figure 8: Y Connection _______________________________________ 34
Figure 9 : Y/∆ Connection _____________________________________ 34
Figure 10 : Terminal Connection for Double Speed Dahlender Winding
Motor ____________________________________________________ 34
LIST OF TABLES
Table 1: Electrical connection table according to motor power _______ 34
Table 2: Possible mechanical failures and their elimination __________ 39
Table 3: Possible electrical faults and their elimination ______________ 40

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COMPANY INFO
AIRONN HAVALANDIRMA VE KLİMA SİSTEMLERİ SAN. DIŞ TİC. LTD. ŞTİ
HEAD OFFICE
FACTORY
: ÇAMLIK MAH. SENOL GÜNEŞ BULVARI NO: 28/A
ÜMRANİYE/İSTANBUL
: KARATEPE MAH. CUMHURIYET CAD. MERA SOK. N0:13
KARTEPE/KOCAELİ
TEL / FAX
: [phone] / [phone]
WEB
: www.aironn.com.tr
MAIL
: [email protected].tr / [email protected]om.tr

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WARRANTY and SERVICE
We kindly ask you to follow the recommendations below;
1. When you purchase your product, do not forget to have the Warranty
Document validated by an Authorized Retailer.
2. Follow the instructions in the user manual while using your product.
This warranty provided by AIRONN Ventilation does not cover the
elimination of malfunctions caused by using the product other than the
instructions specified in the user manual. In addition, the following
situations are also excluded from the warranty:
1. Damages and malfunctions that occur during transportation,
loading and unloading after the product is delivered to the
customer,
2. Damages and malfunctions caused by natural disasters such as
fire, earthquake, lightning strike, etc.
3. Faulty electrical installation, under voltage or excess, damage
and malfunctions that may occur if the product is used at a
voltage different from the voltage on the label,
4. Damages and malfunctions caused by user errors.
3. The repair of the damages and malfunctions mentioned above will be
conducted at a fee determined based on the size of the damage and
malfunction. The transportation of the product and the installation at
the intended location are excluded from the product price..
4. The responsibility for validating and providing this warranty document
to the customer lies with the seller, dealer, agent, or representatives
from whom the consumer purchased the product.
5. In the event of any disputes during the warranty period, the invoice
date will be considered the basis. Therefore, the user should keep their
product's Warranty Document along with the original or a legible
photocopy of the invoice.

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6. Any alterations made to the Warranty Document, removal or
modification of the original serial number on the product renders the
Warranty Document invalid.

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WARRANTY CONDITIONS
The warranty period is 24 months following the delivery date of the
product.
All parts on the product are under warranty under the assurance of
AIRONN Ventilation.
In case of a possible malfunction of the product, the repair cannot
exceed 20 working days and the repair period is added to the warranty
period. The repair period starts with the user notifying the product
malfunction to the service station, or if there is no service station, any
of the product's seller, dealer, agency, representative, importer or
manufacturer. Failure notification can be made by the consumer by
telephone, e-mail, fax, registered letter with return receipt, etc. ways
can be done. However, in case of a possible dispute, the burden of
proof lies with the consumer. If the defect of the product is not rectified
within 10 working days, the manufacturer or importer must offer
another product with similar features to the use of the consumer until
the repair of the product is completed.
If the product suffers a malfunction due to material, workmanship and
assembly errors within the warranty period, it will be repaired without
demanding any labor cost, replacement part fee or any other price.
Elimination of malfunctions caused by using the product other than the
instructions specified in the user manual is not covered by the
warranty.
For any problem that may arise regarding the Warranty Certificate, the
Ministry of Customs and Trade, General Directorate of Consumer
Protection and Market Surveillance can be applied.
Consumers can make their applications regarding their complaints and
objections to consumer courts and consumer arbitration committees.
Despite the consumer's right to repair, the product;

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In the event that it fails at least 4 (four) times within a year, or
6 (six) times within the warranty period determined by the
manufacturer or importer, provided that it is within the
specified warranty period from the moment it is delivered to
the consumer, and in case of not being able to benefit from the
goods caused by these failures,
In case of exceeding the specified maximum time for repair,
In case it is determined that the repair of the malfunction is not
possible, with the report to be prepared by any of the seller,
dealer, agency, representative, importer or manufacturer,
respectively, of the company's service station, in the absence
of a service station,
The consumer may request a free replacement of the product, a
refund or a discount at the rate of the defect on the sales price.
If it is understood that the product is defective, the consumer;
I. Returning from the contract by declaring that he will return the
sold product,
II. Withholding the sold product and requesting a discount on the
sales price at the rate of defects,
III. In cases where the defect of the product does not require an
excessive cost, to request free repair of the sold product at the
seller's expense,
IV. If possible, to demand the replacement of the sold product
with a non-defective one,
It can only use one of its optional rights. The seller is obliged to
fulfill this demand preferred by the consumer.

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SPECIAL WARRANTY CONDITIONS
1. Our company is not responsible for the damage that may occur
during the transportation and installation of the customer.
2. Failures that may occur during the warranty period are only
repaired by our company's service personnel or service personnel
who have received the necessary training and are authorized by us.
The warranty is void if other persons interfere with the machine
without our written agreement.
3. The warranty given by our company is valid if the machine is used
as described in this user manual, otherwise the warranty is void.
4. If the warranty document is tampered with, the original serial
number is removed from the machine, or it is tampered with, this
warranty will be voided.
5. The warranty given in this document is valid if the obligations and
responsibilities of the customer written in the user manual and
catalog are completely fulfilled.

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USER RESPONSIBILITIES AND
WARRANTY
AIRONN cannot be held responsible in any way for the following, except for
those included in this user manual.
From any use not permitted by laws and norms.
Inappropriate and unsuitable area and structure where the machine
will be used
Non-observance or misuse of the items specified in the booklet
Use of electricity that is not suitable for the specified electrical
installation
Any modification not made by authorized persons
Using the machine beyond its performance
Failure to do necessary maintenance
Using the machine without trained personnel
Use of non-original and manufacturer-approved spare parts
ANY MODIFICATION ON THE MACHINE IS PROHIBITED !!!

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PRODUCT INFORMATION
PRODUCT DESCRIPTION
In tunnels, jet fans serve in 2 situations as daily ventilation and emergency
(fire) moment ventilation. In the event of a fire, jet fans are to carry the
smoke generated at the fire source out of the tunnel and help the people
inside to evacuate during this time.
Our jet fans are equipped with equipment suitable for working at high
temperatures and are driven by motors that can operate at high
temperatures as well. Both our fans and the motors used in our fans have
F300 and F400 certificates according to EN-12101-3 standard.
We offer our fans from 400 mm to 1800 mm in diameter, from 0.55 kW to
160 kW motor power, up to 3 200 Newtons, with one-way and two-way
options using different blade structures.
While the blades and fixing parts of our propeller are produced from Etial
171 aluminum material with injection technology according to EN1725
standard, our bushings, which are used as shaft connection parts, are made
of CK-45 carbon steel. Parts such as screws and nuts used are zinc plated.
As a result of the structural analyzes and post-production tests performed
in the computer environment, the wall thicknesses of the fan guard were
determined for different diameters. The wall thickness of the inner
cylinder, outer cylinder, inlet mouth and end ring products of our silencers
is 2 mm. The diameter of the holes on the inner cylinder is determined as 8
mm. All sheet metal products on the fan are covered with hot-dip
galvanized and then protected with epoxy paint. High temperature
resistant non-combustible rock wool with 50 kg/m3 density and 100 mm
thickness is used in silencers .

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Figure 1: Tunnel Fan Series
AIRONN AIR-JU SERIES FAN LABEL
Figure 2: Tunnel Fan Series Label Example

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AREA OF USE
AIR-JU Series Tunnel Fans serve in 2 situations as daily ventilation and
emergency (fire) moment ventilation. In the event of a fire, jet fans are to
carry the smoke generated at the fire source out of the tunnel and help the
people inside to evacuate during this time.
THE INTENDED USE OF THE MACHINE IS CLEARLY STATED IN
THIS MANUAL. USING THE MACHINE OTHER THAN THESE
PURPOSES IS ABSOLUTELY PROHIBITED !!!
Any damage that may arise from the use of the machine other than its
intended use is beyond the responsibility of AIRONN.
The machine's usage capacity is limited by the duct sizes on the label.
AIRONN cannot be held responsible for any damages that may arise from
using the machine above the specified capacity.
The machine is not suitable for working in open weather conditions (rain,
snow, wind, etc.). Any responsibility that may arise from the use of the
machine in an open area belongs to the user.
AIR-JU Series Tunnel Fans are designed for exhausting polluted air and fire
smoke only . AIRONN does not accept responsibility for negative situations
that may occur in case of operations different from its function with the
machine.
PACKAGING CONTENT
1 Tunnel Fan
1 user manual

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GENERAL NOTES ABOUT THE MACHINE
All modification works on the machine other than authorized personnel are
prohibited. The manufacturer does not allow any misuse without its
permission.
If the instructions given in the user manual are not followed, no danger,
damage or any situation will occur. It cannot constitute a good binding
reason . The employer has to give all kinds of training and information to
the user personnelin accordance with CE norms. Therefore, it is imperative
that this user manual be read and understood by the user before using
the machine .
THE MACHINE CAN ONLY BE USED BY AUTHORIZED OPERATOR!
The machine always complies with the necessary safety precautions if the
instructions given in the MAINTENANCE INFORMATION section are
followed. These instructions are given as a precaution against any safety
risks that may occur to the personnel using the machine. Full capacity and
efficient operation of the machine is ensured only if the instructions given
in this booklet are followed . This booklet should be kept in an easily
accessible place as long as the machine is in use, and any changes and
warnings made by the manufacturer should be indicated on the booklet. If
the machine is sold to another user, the relevant booklet must be delivered.
The manufacturer does not allow the reproduction and copying of this
booklet for any reason and all rights are reserved. All kinds of pictures and
drawings in the booklet serve as a guide. The manufacturer reserves the
right to remove, delete and change them.
The machine is delivered to the customer with a label attached to the
machine with the identification information on it .

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ABBREVIATIONS
AIR –XX / XXX –XX –XX / XX –X –XX / –XXX-X
Fire Resistance Class
Motor Frequency (Hz)
Number of Motor Poles (P)
Motor Power (kW)
Fan Blade Angle (⁰)
Number of Blades
Fan Diameter (mm)
Fan Type

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GENERAL SAFETY INSTRUCTIONS
**In this section, the safety instructions that must be followed during the
transportation, installation, use, maintenance and scrapping of the
machine are given.
WARNING LABELS ON THE MACHINE
Electricity
Available
Attention
Rotating
Machine Alert
Handtrapping
Hazard
Grounding
Do not Stand
Under Load
Figure 3: Warning labels on the machine
** These pictures and tags are for illustrative purposes only. It may not
exactly match the labels on the delivered machine.

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DURING HANDLING AND SHIPPING
In order for your product not to suffer any damage during transportation;
While packaging the product, care was taken to ensure that it was
suitable for normal transportation conditions. It should always be
transported in its original package to avoid possible damage or injury.
Lifting and loading should only be done by authorized and qualified
personnel.
It should not be kept in the rain or in wet environments.
The products should be placed in such a way that they remain
completely motionless in the vehicle they will be transported in order to
avoid a possible tipping or falling situation.
The product should be kept in its own package so that it is not exposed
to any vibration, dust, abrasive or chemical substances until it reaches the
place where it will be installed. Do not accept products that are not in their
original packaging or that you find to be opened when they reach you.
During the transportation of heavy products, suitable levers should be
used to prevent damage to the product and the people carrying it.
All necessary precautions should be taken to prevent damage caused by
careless, rapid lifting and lowering.

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After the product is unpacked;
Check the accuracy of the product you receive.
The product should be checked for damage during transportation. If
there are missing or damaged part(s), immediately verbally and in writing
to the shipping company and Aironn Logistics Department officer should
be informed.
When receiving the devices in the field, check on the delivery note that
the parts (vibration mount, counter flange, etc.) that are shipped separately
and unassembled from the device are sent in a separate box. Store these
materials in a safe place.
If there is any damage during transportation, take photos of the
damaged products and record them, and immediately contact the Aironn
Logistics Department. notify the authorized person and the shipping
company .
The product should not be lifted by holding the electrical cables or the
junction box. Situations that will damage the wings during transportation
should be avoided.
During the transportation process, personnel should wear hard hat,
gloves and steel-toed shoes.
Follow the instructions below during handling and shipping;
1- Before putting the products on the transport vehicle, it should be
ensured that the packaging is done correctly and securely.
2- Before lifting or transporting the fan or its accessories, determine
the following:
Total weight and center of gravity
The largest external dimensions
Location of lifting points
3- The load-bearing capacity of the vehicle used must be suitable for
the weight of the fan and its accessories.

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4- After all safety conditions are met, the removal process should be
started.
5- Never stand under or near the lifted load.
6- Any protruding part on the device should not be used as a fulcrum
to carry the device to the platform. To transport the device to the
platform, only the eyebolts fixed to the device for the purpose of
carrying it or the large holes in the base base should be used.
7- The device must not be tilted or tipped over during transport or
lifting.
8- When removing the units from the truck by forklift, it must be
ensured that the load is evenly distributed on the forklift's forks
and that the forks do not hit the body of the device and the base
frame.
9- In case the units are taken from the truck by crane/crane, it should
be ensured that the load is evenly distributed and steel rope should
not be used as lifting equipment. The parts of the device in contact
with the rope must be protected.
10-If another lifting method is used, suitable lifting chocks must be
placed under the device to perform the lifting operation.
11-During the lifting and placement of the devices, care should be
taken against severe impacts and necessary precautions should be
taken.
12-The products must be transported by fixing them to the transport
vehicle.
13-The process of unloading the products from the vehicle must be
done with the precision specified for the loading process.