AJP PR7 User manual

AJP PR7
User manual

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AJP Motos, SA –Disclaims all liabilities for any errors or omissions present in this manual and
reserves the right to make changes that reflect the on-going development. Illustrations and
diagrams in this document can differ from the genuine components. The partial or full
reproduction of this document is not allowed without written authorization.
1st. Edition (01-2017)

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Copyright by
AJP Motos, SA
Technical Service
Rua de Santana, 91
4620-510 Pias, Lousada
Portugal
Tel: [phone]
Fax: [phone]
Website: www.ajpmotos.com
1st. Edition (01-2017)

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IMPORTANT INFORMATION
WE STRONGLY RECOMMEND YOU TO READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE GOING ON YOUR FIRST RIDE. THE MANUAL COINTAINS
A GREAT DEAL OF INFORMATION AND ADVICES, WHICH WILL HELP YOU USE AND HANDLE YOUR MOTORCYCLE PROPERLY. IN YOUR OWN INTEREST,
PLEASE PAY ATTENTION TO NOTICES THAT ARE MARKED AS FOLLOWS:
DANGER
IGNORING THESE INSTRUCTIONS CAN ENDANGER YOUR PHYSICAL INTEGRETY AND YOUR LIFE, AS WELL AS OTHERS.
WARNING
IGNORING THESE INSTRUCTIONS CAN DAMAGE PARTS OF YOUR MOTORCYCLE AND/OR MAKE THE MOTORCYCLE NO LONGER SAFE
TO RIDE ANYMORE.
TAKE SPECIAL CARE TO FOLLOW THE RECOMMENDED RUN IN, INSPECTION AND MAINTENANCE INTERVALS. FOLLOWING THESE GUIDELINES WILL
SIGNIFICANTLY INCREASE THE LIFE OF YOUR MOTORCYCLE. BE SURE TO HAVE ANY MAINTENANCE JOBS PERFORMED BY AN AUTHORIZED AJP DEALER.
PLEASE DON’T FORGET TO WEAR A HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING WHEN GOING FOR A RIDE.
WE WISH YOU ENJOY YOUR AJP!

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TABLE OF CONTENTS
TABLE OF CONTENTS ...................................................................................................................................................................................................................... iv
Chapter A. CONSUMER INFORMATION............................................................................................................................................................A.1
ACCESSORY INSTALLATION AND SAFETY TIPS...............................................................................................................................................................................A.2
SAFE RIDING RECOMMENDATIONS ..............................................................................................................................................................................................A.3
MOTORCYCLE IDENTIFICATION ....................................................................................................................................................................................................A.4
BREAKING-IN ................................................................................................................................................................................................................................A.5
INSPECTIONS BEFORE RIDING ......................................................................................................................................................................................................A.6
RIDING TIPS ..................................................................................................................................................................................................................................A.8
MOTORCYCLE CLEANING............................................................................................................................................................................................................A.12
STORAGE PROCEDURES..............................................................................................................................................................................................................A.13
CONSERVATION FOR WINTER OPERATION.................................................................................................................................................................................A.14
Chapter B. COMPONENTS LOCATION ..............................................................................................................................................................B.1
CONTROLS ....................................................................................................................................................................................................................................B.5
Chapter C. MAINTENANCE SCHEDULE .............................................................................................................................................................C.1
Chapter D. MAINTENANCE AND ADJUSTMENTS ............................................................................................................................................. D.1
LUBRIFICATION POINTS ............................................................................................................................................................................................................... D.2
CHECKING ENGINE OIL LEVEL ...................................................................................................................................................................................................... D.3
CHANGING ENGINE OIL ............................................................................................................................................................................................................... D.4
REPLACING MAIN OIL FILTER....................................................................................................................................................................................................... D.5
CHECKING COOLANT LEVEL ......................................................................................................................................................................................................... D.6

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REPLACING COOLANT LIQUID...................................................................................................................................................................................................... D.7
RADIATOR FAN ............................................................................................................................................................................................................................ D.7
CHECKING AND ADJUSTING THE STEERING HEAD BEARINGS ...................................................................................................................................................... D.8
CLEANING FRONT FORK DUST SEALS........................................................................................................................................................................................... D.8
ADJUSTING FRONT FORK SUSPENSION........................................................................................................................................................................................ D.9
ADJUSTING REAR SUSPENSION.................................................................................................................................................................................................. D.10
ADJUSTING DRIVE CHAIN........................................................................................................................................................................................................... D.11
DRIVE CHAIN MAINTENANCE .................................................................................................................................................................................................... D.12
TIRE CONDITION........................................................................................................................................................................................................................ D.13
TIRES PRESSURE......................................................................................................................................................................................................................... D.13
CHECKING SPOKES TENSION...................................................................................................................................................................................................... D.14
BRAKE DISC................................................................................................................................................................................................................................ D.15
BRAKE DISC................................................................................................................................................................................................................................ D.15
CHECKING FRONT BRAKE PADS ................................................................................................................................................................................................. D.16
CHECKING REAR BRAKE PADS.................................................................................................................................................................................................... D.16
BRAKE FLUID RESERVOIR........................................................................................................................................................................................................... D.17
CHECKING FRONT BRAKE FLUID LEVEL ...................................................................................................................................................................................... D.17
REFILLING FRONT BRAKE FUILD................................................................................................................................................................................................. D.18
CHECKING REAR BRAKE FLUID LEVEL......................................................................................................................................................................................... D.18
REFILLING REAR BRAKE FUILD ................................................................................................................................................................................................... D.19
CHANGING REAR BRAKE PEDAL POSITION ................................................................................................................................................................................ D.19

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REMOVING THE BATTERY .......................................................................................................................................................................................................... D.20
RECHARGING THE BATTERY....................................................................................................................................................................................................... D.21
CHECKING SPARK PLUG ............................................................................................................................................................................................................. D.22
FUSES......................................................................................................................................................................................................................................... D.22
REPLACING HEADLIGHT LAMP................................................................................................................................................................................................... D.23
REPLACING TAILLIGHT ............................................................................................................................................................................................................... D.24
REPLACING TURN INDICATOR LIGHTS ....................................................................................................................................................................................... D.24
CLEANING AIR FILTER ................................................................................................................................................................................................................ D.25
CHECKING EXHAUST SYSTEM..................................................................................................................................................................................................... D.26
Chapter E. TECHNICAL SPECIFICATIONS...........................................................................................................................................................E.1

Chapter A.
CONSUMER INFORMATION

A.2
ACCESSORY INSTALLATION AND SAFETY TIPS
In the market there is a variety of accessories for AJP motorcycles. AJP cannot have direct control over the quality or suitability of accessories
you may want to purchase. The addition of unsuitable accessories can lead to unsafe operating conditions. Contact your AJP dealer to assist you
in selecting accessories and install them correctly.
DANGER
Improper accessories or modifications can make your motorcycle unsafe and can lead to an accident.
Never modify the motorcycle with improper or poorly installed accessories.
Follow all instructions in this manual regarding accessories and modifications.
Consult your AJP dealer if you have any questions.
Certain accessories displace the rider from his normal position, which limit the freedom of movement and may limit the motorcycle control ability.
Additional electric accessories may overload the electric system. Severe overloads may damage the wiring harness or create a dangerous situation
due to the loss of electric power during the operation of the motorcycle.
When carrying additional load on the motorcycle, mount the load as low as possible. An improperly mounted load can create a high center of
gravity, making the motorcycle dangerous and difficult to handle. The size of the load can also affect the aerodynamics and handling of the
motorcycle. Balance the load between the left and right sides of the motorcycle and fasten it securely.
Note: For addition information consult our website: www.ajpmotos.com

A.3
SAFE RIDING RECOMMENDATIONS
WEAR A HELMET
Motorcycle safety equipment starts with a quality helmet. One of the most serious injuries that can happen is a head injury. ALWAYS wear a
properly homologated helmet. You should also wear suitable eyes protection.
RIDING CLOTHING
Loose or inappropriate clothing can be uncomfortable and unsafe for motorcycle riding. Choose good quality motorcycle riding apparel when riding
your motorcycle. Wear gloves, strong boots that protect the ankle, long pants and long sleeve shirt/jacket.
INSPECTION BEFORE RIDING
Review all the instructions in the “INSPECTIONS BEFORE RIDING” section in this manual. Do not forget to perform an entire inspection to ensure
the safety of the motorcycle.
FAMILIARIZE YOURSELF WITH THE MOTORCYCLE
Your riding skill and your mechanical knowledge form the basis for safe riding. We recommend you to practice riding your motorcycle in an open
area without obstacles until you are familiar with your motorcycle and its controls.
KNOW YOUR OWN LIMITS
Always ride within the limits of your skills. Knowing your limits and keep within them are the foundation to avoid accidents and injuries.
BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYS OR BAD ROAD CONDITIONS
Riding on bad weather days requires extra attention. Braking distances double in a rainy day. If you are not sure about road conditions ride slower
and with double caution!