AJP SPR 250 2022 User manual

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AJP Motos, SA –Disclaims all liabilities for any errors or omissions present in this manual and
reserves the right to make changes that reflect the on-going development. Illustrations and
diagrams in this document can differ from the genuine components. The partial or full
reproduction of this document is not allowed without written authorization.
1st. Edition (January 2022)

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Copyright by
AJP Motos, SA
Technical Service
Rua de Santana, 91
4620-510 Pias, Lousada
Portugal
Tel: [phone]
Fax: [phone]
Website: www.ajpmotos.com
1st. Edition (January 2022)

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! IMPORTANT INFORMATION !
WE STRONGLY RECOMMEND YOU TO READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE GOING ON YOUR FIRST RIDE. THE MANUAL COINTAINS
A GREAT DEAL OF INFORMATION AND ADVICES, WHICH WILL HELP YOU USE AND HANDLE YOUR MOTORCYCLE PROPERLY. IN YOUR OWN INTEREST,
PLEASE PAY ATTENTION TO NOTICES THAT ARE MARKED AS FOLLOWS:
DANGER
IGNORING THESE INSTRUCTIONS CAN ENDANGER YOUR PHYSICAL INTEGRETY AND YOUR LIFE, AS WELL AS OTHERS.
WARNING
IGNORING THESE INSTRUCTIONS CAN DAMAGE PARTS OF YOUR MOTORCYCLE AND/OR MAKE THE MOTORCYCLE NO LONGER SAFE
TO RIDE ANYMORE.
TAKE SPECIAL CARE TO FOLLOW THE RECOMMENDED RUN IN, INSPECTION AND MAINTENANCE INTERVALS. FOLLOWING THESE GUIDELINES
WILL SIGNIFICANTLY INCREASE THE LIFE OF YOUR MOTORCYCLE. BE SURE TO HAVE ANY MAINTENANCE JOBS PERFORMED BY AN
AUTHORIZED AJP DEALER.
PLEASE DON’T FORGET TO WEAR A HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING WHEN GOING FOR A RIDE.
AJP MOTOS RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT, TECHNICAL SPECIFICATIONS, COLOURS AND MATERIALS USED WITHOUT
PREVIOUS ANNOUNCEMENT AND WITHOUT GIVING REASONS, OR TO CANCEL ANY OF THE ABOVE ITEMS WITHOUT SUBSTITUTING THEM
WITH OTHERS.

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IT SHALL BE ACCEPTABLE TO STOP MANUFACTURING A CERTAIN MODEL WITHOUT PREVIOUS ANNOUNCEMENT. IN THE EVENT OF SUCH
MODIFICATIONS, PLEASE CONTACT YOUR LOCAL AJP DEALER FOR INFORMATION.
WE SHALL NO BE HELD LIABLE FOR ANY PRINTING ERRORS
WE WISH YOU ENJOY YOUR AJP!

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TABLE OF CONTENTS
TABLE OF CONTENTS......................................................................................................................................................................................................................vi
Chapter A. CONSUMER INFORMATION........................................................................................................................................................... A.1
ACCESSORY INSTALLATION AND SAFETY TIPS.............................................................................................................................................................................. A.2
SAFE RIDING RECOMMENDATIONS............................................................................................................................................................................................. A.4
MOTORCYCLE IDENTIFICATION ................................................................................................................................................................................................... A.5
BREAKING-IN ............................................................................................................................................................................................................................... A.6
INSPECTIONS BEFORE RIDING ..................................................................................................................................................................................................... A.7
RIDING TIPS ................................................................................................................................................................................................................................. A.9
MOTORCYCLE CLEANING........................................................................................................................................................................................................... A.14
STORAGE PROCEDURES............................................................................................................................................................................................................. A.16
CONSERVATION FOR WINTER OPERATION................................................................................................................................................................................ A.17
Chapter B. COMPONENTS LOCATION ............................................................................................................................................................. B.1
CONTROLS ................................................................................................................................................................................................................................... B.5
Chapter C. MAINTENANCE SCHEDULE .............................................................................................................................................................C.1
Chapter D. MAINTENANCE AND ADJUSTMENTS ............................................................................................................................................. D.1
LUBRIFICATION POINTS ............................................................................................................................................................................................................... D.2
CHECKING ENGINE OIL LEVEL ......................................................................................................................................................................................................D.3
CHANGING ENGINE OIL ............................................................................................................................................................................................................... D.4
REPLACING OIL FILTERS ............................................................................................................................................................................................................... D.5
CHECKING SPARK PLUG ............................................................................................................................................................................................................... D.6

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CHECKING COOLANT LEVEL.........................................................................................................................................................................................................D.7
REPLACING COOLANT LIQUID......................................................................................................................................................................................................D.8
RADIATOR FAN ............................................................................................................................................................................................................................ D.8
CHECKING AND ADJUSTING THE STEERING HEAD BEARINGS......................................................................................................................................................D.9
CLEANING FRONT FORK DUST SEALS...........................................................................................................................................................................................D.9
ADJUSTING FRONT FORK SUSPENSION...................................................................................................................................................................................... D.10
ADJUSTING REAR SUSPENSION.................................................................................................................................................................................................. D.11
ADJUSTING DRIVE CHAIN........................................................................................................................................................................................................... D.12
DRIVE CHAIN MAINTENANCE .................................................................................................................................................................................................... D.13
CONDIÇÃO DOS PNEUS.............................................................................................................................................................................................................. D.14
TIRES PRESSURE......................................................................................................................................................................................................................... D.14
CHECKING SPOKES TENSION...................................................................................................................................................................................................... D.15
BRAKE DISCS.............................................................................................................................................................................................................................. D.16
BRAKE PADS............................................................................................................................................................................................................................... D.16
CHECKING FRONT BRAKE PADS ................................................................................................................................................................................................. D.17
CHECKING REAR BRAKE PADS.................................................................................................................................................................................................... D.17
FRONT BRAKE MASTER CYLINDER ............................................................................................................................................................................................. D.18
CHECKING FRONT BRAKE FLUID LEVEL ...................................................................................................................................................................................... D.18
REFILLING FRONT BRAKE FLUID................................................................................................................................................................................................. D.19
CHECKING REAR BRAKE FLUID LEVEL......................................................................................................................................................................................... D.19
REFILLING REAR BRAKE FLUID ................................................................................................................................................................................................... D.20
CHANGING REAR BRAKE PEDAL POSITION ................................................................................................................................................................................ D.20

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REMOVING THE BATTERY.......................................................................................................................................................................................................... D.21
RECHARGING THE BATTERY....................................................................................................................................................................................................... D.22
FUSES......................................................................................................................................................................................................................................... D.23
REPLACING HEADLIGHT LAMP................................................................................................................................................................................................... D.24
REPLACING TAILIGHT (1)............................................................................................................................................................................................................ D.25
REPLACING LED TURN SIGNALS (2)............................................................................................................................................................................................ D.25
CLEANING AIR FILTER ................................................................................................................................................................................................................ D.26
CHECKING EXHAUST SYSTEM..................................................................................................................................................................................................... D.27
Chapter E. TECHNICAL SPECIFICATIONS...........................................................................................................................................................E.1

Chapter A.
CONSUMER INFORMATION

A.2
ACCESSORY INSTALLATION AND SAFETY TIPS
ACESSORIES AND MODIFICATIONS
In the market there is a variety of accessories for SPR 250 motorcycles. AJP cannot have direct control over the quality or suitability of accessories
you may want to purchase. The addition of unsuitable accessories can lead to unsafe operating conditions. Contact your AJP dealer to assist you
in selecting accessories and install them correctly.
DANGER
Improper accessories or modifications can make your motorcycle unsafe and can lead to an accident.
Never modify the motorcycle with improper or poorly installed accessories.
Follow all instructions in this manual regarding accessories and modifications.
Consult your AJP dealer if you have any questions.
Certain accessories displace the rider from his normal position, which limit the freedom of movement and may limit the motorcycle control ability.
Additional electric accessories may overload the electric system. Severe overloads may damage the wiring harness or create a dangerous situation
due to the loss of electric power during the operation of the motorcycle.
When carrying additional load on the motorcycle, mount the load as low as possible. An improperly mounted load can create a high center of
gravity, making the motorcycle dangerous and difficult to handle. The size of the load can also affect the aerodynamics and handling of the
motorcycle. Balance the load between the left and right sides of the motorcycle and fasten it securely.
WARNING
Unauthorized modifications to the ECU parameters, air filter and/or any other electronic injection system components can
severely damage the engine, and consequently imply the immediate loss of warranty.