ALDI GARDENLINE GL46 User manual

Product Assembly Guide
GARDENLINE GL46 Petrol Lawnmower
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Read the supplied user manual carefully before operating the machine
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III) Check the contents of the two xing kits are correct.
NOTE: Actual size parts photo at the rear of this guide.
I) Place your unopened box on a at surface with sufcient working space.
II) Open the box and remove all the loose parts, including the two xing kit bags.
Congratulations on purchasing a GARDENLINE lawnmower, manufactured by
AL-KO in Austria.
The following is a step by step guide to compliment the User Manual and assist you in
assembling your new machine. If you have any questions, please feel free to call us
on 0808 169 8390

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GARDENLINE GL46 Petrol Lawnmower
1) Remove the packaging from the Grass
Flap and set the straight silver bar to one
side.
2) Ref:- User Manual Fig 01.
Place the silver Grass Box Brace Bar into
the retainers at the front and sides of the
Grass Box paying attention to the angle of
the bar as shown.
3) Ref:-User Manual Fig 02.
Lay the top and bottom sections of the Grass Box on their sides, as shown below.
The 9 tabs on the fabric section of the Grass Box need to be inserted into the
corresponding slots in the solid section of the Grass Box. This will join the two halves
together.
Grass Box Assembly

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4) Ref:- User Manual Fig 02 cont.
Ensure the Bracing Bar ts into the
holes in the solid section of the Grass
Box.
5) Starting at the rst tab, squeeze the two sections of the Grass Box together, so the
tab locates fully into the solid section of the Grass Box and continue to locate the tabs
around the Grass Box
7) Ref:- User Manual Fig. 03
Insert the left Grass Box Brace Plate under the Grass Box Brace Bar and the two black
vertical pillars of the Grass Box, as shown below.

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8) REF:- User Manual Fig. 04
Line up the holes in the two Grass Box halves, the Brace Plate and the Brace Bar and
insert the cross head bolt from the outside and secure with the small round headed nut.
You will need a medium cross head screwdriver and an 8mm spanner.
9) Insert the two thin screws into the outside holes on the sides of the Grass Box
(1) and down into the Brace Plate (2) and tighten with a long, small cross head
screwdriver.
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After Sales Support [phone]
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10) Ref:- User Manual Fig. 05. Pass the black plastic rectangular Grass Box section
(at side up) from the front of the Grass Box, under the top cover and up towards the
handle.
11) Line up the three tabs on one side with the corresponding slots in the Grass Box
and press the three tabs on the other side down, securing this section into the Grass
Box.

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12) Ref:- User Manual Fig. 06
To attach the Fill Indicator, gently bend the rear edge, so the two tabs t into the holes
in the Grass Box. Once tted, the Fill Indicator should be able to move up and down
freely.
13) Manual Fig. 07
Fit the Grass Flap Spring to the Grass Flap, by rst inserting the left leg of the Spring
into the left hole on the underside of the Grass Flap (1a). When inserting the left leg,
ensure the middle leg of the Spring, is resting on top of the raised bars of the Grass
Flap (1b).
Next, insert the right leg of the Grass Flap Spring into the right hole on the Grass Flap
and push both legs down so they are visible on the far side of the raised bars and the
round section of the spring sits in the curve at the top of the Grass Flap (2) (Manual
Fig. 08).
a
b
1 2

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14) Ref:- Manual Fig. 09, 10, 11
Remove the lawnmower from the box.
Hold the Grass Flap against the rear of the mower (1).
Hold one side of the Grass Flap, and with your other hand, use your thumb to press the
middle leg of the Grass Box Spring out, so it locates into the small square hole on the
back of the mower frame (2). Push the middle leg of the Grass Flap Spring fully into
the square hole so the Grass Flap sits neatly against the Rear Frame of the mower (3).
1 2 3
15) Ref:- User Manual Fig. 11
Take the long Grass Flap Bar and pass it through the hole on the left side of the Grass
Box Flap (1). Look underneath the Grass Flap to ensure the bar passes through the
Grass Flap Spring (2).
Tip: When the bar reaches the right hand side, the Grass Flap Spring will cause
the bar to be pulled forwards, out of position. To locate the bar into the hole on
the right hand side of the Grass Flap, press the left end of the bar forwards (a),
then push it in (b). Looking at the hole from the right hand side whilst doing this,
will help to see the position of the bar and aid its location (3).
Underside of Grass Flap
a
b
1
2
3

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16) Ref:- User Manual Fig. 12
Next, clip in the End Cover Buttons at either end of the Grass Flap, preventing the bar
from coming out.
Tip: There is a single notch on each end of the Grass Flap (1). To locate the End
Cover Buttons securely, any one of the cut outs in the Buttons must be tted
over this notch (2).
1 2
17) Ref:- User Manual Fig. 13
Pull the Height of Cut Lever out towards the right wheel (a) and move it towards the
rear of the mower (b) until the button at the base of the lever locates into the hole in the
cutting deck nearest to the back of the machine (c).
a
b
c

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18) Ref:- User Manual Fig. 14
Tip: Before proceeding, rub a small amount of polish over the legs of the Lower
Handle (1).
Push the ends of the Lower Handle rmly into the holes in the top of the mower (2) until
they locate fully. The hole in each leg should be visible through the hole in the side of
the deck.
Secure the Lower Handle on both sides using the T25 Torx Screw and Washer (3).
19) Ref:- User Manual Fig. 15, 16
Lift the Upper Handle up from the mower and line up one of the square holes in the
Upper Handle with the hole in the Lower Handle (1) and secure with the large Bolt from
the inside and the Washer and Hand Nut on the outside (2).
Important: Ensure both cables are on top of the Lower Handle.
If they are below the Lower Handle, the cables will be too tight and the handles will not
fold down correctly.
Tip: There are two square holes on the Upper Handle. This provides adjustment
for the height of the user. If tall, the customer can locate the securing bolt
through the lower hole as shown.
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