Alentec & Orion 22208 User manual

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Alentec & Orion AB Grustagsvägen 4, SE-13840, Älta, SWEDEN · [email protected] · www.alentec.com
USER MANUAL / BRUKSANVISNING
105216
Part No. / Art. Nr.:
22208, 22238, 22338
1
R. 09/19 855 816
SAMOA Industrial, S.A. · Pol. Ind. Porceyo, I-14 · Camino del Fontán, 831 · 33392 - Gijón - Spain · Tel.: [phone] · www.samoaindustrial.com
2019_09_13-13:30
Complementary instructions for diaphragm pumps (according to EC directive 94/9)
Part No. / Cód. / Réf. / Art. Nr. /
Cod. / Артикул:
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ATEXMANUAL FOR DIAPHRAGM PUMP
EN
DC20 Non-Metallic ATEX
DF30 Non-Metallic ATEX
DF50 Metallic ATEX
DF50 Non-Metallic ATEX
DF100 Metallic ATEX
DF100 Non-Metallic ATEX
DF250 Metallic ATEX
DP200 Metallic ATEX
DP200 Non-Metallic ATEX
RU

Alentec & Orion AB Grustagsvägen 4, SE-13840, Älta, SWEDEN · [email protected] · www.alentec.com
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SAFETY INSTRUCTIONS
2855 816 R. 09/19
SAMOA Industrial, S.A. · Pol. Ind. Porceyo, I-14 · Camino del Fontán, 831 · 33392 - Gijón - Spain · Tel.: [phone] · www.samoaindustrial.com
2019_09_13-13:30
EN
DESCRIPTION
Pumps with the mark can be used in potentially explosive
atmospheres according with 94/9/CE European Directive. This mark
assures that it is safe to operate the pump within the limitations
described in this manual.
A pump without the mark on it must never be used in a potentially
explosive atmosphere.
ATEX MARKING
Pumps with the Ex mark on them have certain differences with other
pumps for complying with the requirements of the European
Directive 94/9/CE.
This instruction manual must be used together with the general
instructions manual for other pumps.
The pump with this documentation must have a label as the one shown
above. This label includes the following information (this information is
only valid if the pump includes the label shown, if the label on the
pump is different, the following information does not apply):
CE O163
II2 GD IIB/IIC 95 ºC
Tech ref: LOM 10ATEX0105X
MAX AIR / FLUID PRESSURE: 7 bar / 100 psi
FLUID IN/OUT:
PART No.:
YEAR: 2010 SERIAL No.:
PUMP TYPE:
PATENTED WORLDWIDE
II2 GD
IIB/IIC 95ºC
LOM 10ATEX0105X
0163
GD: Means that the pump can be used in a potentially explosive
atmosphere due to gas, mist or vapors (G) or dust (D).
IIB/IIC: Means the type of gas present in the potential explosive
atmosphere for which the pump is suitable. (IIB gas includes IIA gas).
95 ºC: Is the maximum working temperature for use with IIA and IIB gas.
Since the pump will never reach this temperature in normal working
conditions, this temperature represents the maximum fluid temperature for
a safe use with IIA and IIB gas. It is also the maximum temperature on the
pump or any other component surface. The pump surface maximum
temperature will always the fluid temperature if it is higher than 30 ºC.
Tech Ref: is the technical documentation reference and the notified
body that keeps it.
X: Means that there are special instructions conditions for the safe use
of the product mentioned in this manual (see chapter “Use in
potencially explosive atmospheres special instructions”).
USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES SPECIAL INSTRUCTIONS
•The information in this chapter is a complement to the information
provided in the pump manual. This chapter reoffers only to the
special cautions and procedures that shall be followed when working
in a potentially explosive atmosphere. Read always both manuals
before starting to use the pump.
•Always respect the working conditions for the pump mentioned in its
instructions manual.
•Pump installation, piping, commissioning, maintenance and repair
must be done by qualified personnel.
• Be sure that the pump is used following its marking and in approved zones.
•Be sure that the pump is well primed before start pumping flammable
or explosive fluids.
•Do not close the suction line and do not adjust pump speed or
operation acting on it.
•Check regularly for pump leaks.
•Always connect a ground wire, which must be attached to the pump.
•Never use the pump with non conductive fluids in atmospheres with
IIC gas.
•Maximum working temperature must always be observed. In normal
working conditions, the highest temperature on the pump surfaces
will correspond to the temperature of the pumped fluid marked up
with a safety factor to cover a spot temperature rise. The pump
follows norm EN 12463-1 for your safety. This norm limits temperature
for the gas present the potentially explosive atmosphere.
• Pump surface temperature will always be the fluid temperature
whenever it is higher than 30 ºC.
• Clean the pump regularly and remove all dust accumulation on its
surface when working in a potential explosive atmosphere.
•Be sure all elements are well connected before running the pump.
Always use flexible connecting elements and install pump on silent
blocks to avoid vibrations.
• Be sure valves at the pump inlet and outlet are open before running
the pump.
• Avoid the pump to run dry. Install a detection system like a low level
detector in the fluid storage tank.
• Maintain and inspect the pump regularly. Make sure the pump is
serviced according to the service instructions by a qualified repair
station. Use only original parts for servicing. Use of non original
parts will make the Ex approval invalid.
• Make sure that pump is placed in a safe location, with no risk of parts
or materials falling on it.
• The explosion protection certification marking on the pump refers
exclusively to the pump. All other assembled equipment should have
separate certification of at least the same or higher level of protection
as the pump.
• If a diaphragm beaks, the environment where the pump is installed
could became a potentially explosive atmosphere. If it occurs, stop
immediately the pump.
WARNING: FOLLOW THE INSTRUCTIONS MENTIONED IN THIS CHAPTER TO AVOID RISKS OF SERIOUS INJURIES OR
DEATH AND DAMAGE OF THE EQUIPMENT AND ITS ENVIRONMENT.
!
CAREFULLY READ THE INSTRUCTIONS AND WARNINGS BEFORE STARTING TO OPERATE THE EQUIPMENT
!
Ex: Means that the pump can be used in a potentially explosive atmosphere.
II: Means the equipment group, for use above ground (non-mining
products).
2: Means product category.

Alentec & Orion AB Grustagsvägen 4, SE-13840, Älta, SWEDEN · [email protected] · www.alentec.com
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DECLARATION OF CONFORMITY
3
R. 09/19 855 816
SAMOA Industrial, S.A. · Pol. Ind. Porceyo, I-14 · Camino del Fontán, 831 · 33392 - Gijón - Spain · Tel.: [phone] · www.samoaindustrial.com
2019_09_13-13:30
EN
DECLARATION OF CONFORMITY
According to EC directive 94/9
SAMOA Industrial S.A.
Declares that the following products meet all requirements set forth in
EC directives 2006/42/CE and 94/9/CE.
If the product is modified without our written permission, or if the
safety instructions in this manual are not followed,
this declaration will become invalid.
Notified body:
(1063) Laboratorio Oficial José María de Madariaga (LOM)
Calle Alenza 1-2, 28003 Madrid (Spain)
Tech ref.: LOM 10ATEX0105X
The norms used for conformity of this product with safety and health
requirements applicable are:
EN-809:1999+A1
EN 13463-1
EN 1127-1
Marking: the marking includes the Ex symbol and the technical file
reference.
Special instructions for safe use are specified in this manual.
DC20PBXXXXXXXX
DC20PDXXXXXXXX
DC20PKXXXXXXXX
DF30BXXXXXX
DF30XBNXXXXXX
DF30XDNXXXXXXX
DF30XKNXXXXXX
551017
551018
552017
552018
DF50BXXXXXX
DF50XBNXXXXXX
DF50XDNXXXXXX
DF50XKNXXXXXX
DF50XAA5XXXXXX
DF50XAA6XXXXXX
DF50XAA7XXXXXX
DF50XNA5XXXXXX
DF50XNA6XXXXXX
DF50XNA7XXXXXX
DF50XSN5XXXXXX
DF100BXXXXXX
DF100XAA5XXXXXX
DF100XAA6XXXXXX
DF100XAA7XXXXXX
DF100XBAXXXXXX
DF100XDAXXXXXX
DF100XKAXXXXXX
DF100XNA5XXXXXX
DF100XNA6XXXXXX
DF100XNA7XXXXXX
DF100XSA5XXXXXX
DF250AANXXXXXX
DP200AAXXXXXXX
DP200ASXXXXXXX
DP200PBXXXXXXX
DP200PDXXXXXXX
DP200PKXXXXXXX
Product families (the X letter is used for variable positions):
For SAMOA INDUSTRIAL, S.A.
Pedro E. Prallong Álvarez
Production Director
Alentec & Orion AB, Grustagsvägen 4, SE-13840, Älta, Sweden
Krister Tynhage
Managing Director
Benny Carlsson
Product Director
Part No. / Art. Nr.:
22208, 22238, 22338