Alfa Electric AVC035.000 User manual

Designation: AIR CONDITIONER FOR ELECTRICAL ENCLOSURE Page 1/20
UMA-CDZ-AVC035xxAE-03
USER’S MANUAL (PART 2)
AIR CONDITIONER FOR ELECTRICAL ENCLOSURE
INDOOR APPLICATION
AVC035
AVC035.000 / AVC035.010 / AVC035.020 / AVC0350.001 / AVC035.011 / AVC035.021
Document: UMA-CDZ-AVC035xxAE-03 Date Name
Description
Original user’s manual for air conditioner AVC035 series
Language: English
ISSUE 26/02/2016 Ascheri M.
REV. 01 18/01/2017 Ascheri M.
REV. 02 19/02/2019 Ascheri M.
REV. 03 25/06/2020 Ascheri M.

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UMA-CDZ-AVC035xxAE-03
TABLE OF CONTENTS
1-TECHNICAL DATA Page 3
2
-
INSTALLATION
P
age
4
2.1 - PRODUCT HANDLING
Page
4
2.2 - GENERAL CHECKS BEFORE INSTALLATION Page 4
2.3 - FITTING
Page
5
3
-
E
L
E
CTRICAL CONNECTION
Page
7
3.1 - WIRING DIAGRAM Page 8
3.1.1 – AVC035.000
Page
8
3.1.1 – AVC035.010
Page
9
3.1.1 – AVC035.020 Page 10
3.1.1 – AVC035.001
Page
11
3.1.1 – AVC035.011
Page
12
3.1.1 – AVC035.021
Page
13
4
-
STARTING AND ADJUSTMENT
Page
14
4.1 - DIGITAL THERMOSTAT
Page
14
4.2 - MECHANICAL THERMOSTAT
Page
1
7
5
-
SPARE PARTS LIST
Page
18
5.1 - SPARE PARTS FOR AVC035.000, AVC035.010, AVC035.020
Page
1
8
5.2 - SPARE PARTS FOR AVC035.001, AVC035.011, AVC035.021
Page
1
8
WARRANTY
Page
1
9
CONFORMITY DECLARATION
Page
20

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UMA-CDZ-AVC035xxAE-03
1
-
TECHNICAL
DATA
Features Unit AVC035.000 AVC035.001 AVC035.010 AVC035.011 AVC035.020 AVC035.021
Power supply V/Hz 230V/1ph/50-60 115V/1ph/50-60 400V/2ph/50-60
Dimensions HxWxD mm 430x280x170
Cooling capacity
A35A35 W 350/370
Cooling capacity
A35A50 W 200/220
Max current A 1.5/1.6 3/3.2 0.9/1
Delayed fuse A 4 6 4
Absorbed electric power
A35A35 W 290/320
Absorbed electric power
A35A50 W 320/350
Refrigerant - / kg R134a / 0,3
Operating temperature
(ambient) °C +20/+55
Operating temperature
(enclosure) °C +20/+45
Noise level dB(A) 60
Electrical connection - Three-pole connector
Protection degree
EN60529/1 (enclosure) - IP54
Protection degree
EN60529/1 (ambient) - IP34
Weight (with packaging) kg 15 (16) 17 (18) 17 (18)
Colour - RAL 7035
Conformity/Certifications - CE

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UMA-CDZ-AVC035xxAE-03
2
-
INSTALLATION
2.1 PRODUCT HANDLING
AIR CONDITIONER AVC series must be handled in upright
position and protected against accidental tipping over.
Air conditioners AVC035 series are fitted with female blind threaded insert to screw male
lifting eye bolts.
The air conditioner handling, when unpacked, can be done thanks to lifting eye bolt.
If lifting eye bolts are not included, please provide an adequate M6 male lifting eye bolt (2)
and screw it inside blind threaded (1) insert placed on top of the air conditioner
Check the proper fixing of eye bolts before lift the air conditioner.
2.2 GENERAL CHECKS BEFORE INSTALLATION
Before the installation make sure that the cabinet is disconnected from the
electrical supply.
GENERAL CHEC
KS
-
electrical enclosure must be d
isconnected
form powe
r
supply
- electrical data shown on rating label pasted on air conditioner side must be
guaranteed
- Electrical enclosure must be sized according to air conditioner dimensions and
weight.
-
Electrical
enc
losure must have at least IP54 pro
tection degree
- Internal and external components of electrical enclosure don’t have to affect the
proper
installation
of
air conditioner
- The installation site must be free from excessive dirt, aggressive ambient
condition
s and moisture.
-
The installation
site must be free from
hot air
flows
-
The
internal side of
e
lectrical enclosure must b
e
free from
dirt
and moisture
- The environment temperature must be within the range specified on label pasted
on
air
conditioner side
- Inside of electrical enclosure there must not be components that could affect the
proper ventil
ation
- the enclosure positioning with installed air conditioner must be carefully selected to
ensure good ventilation (clearance between the air conditioner and the near walls
must be at least 50
0 mm in each side).
-
P
r
oper
disposing of condensate discharge

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UMA-CDZ-AVC035xxAE-03
2.3 FITTING
1) Make the fixing hole on the enclosure as is shown in the drilling template

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UMA-CDZ-AVC035xxAE-03
Deburr all sharp edges to avoid accidental injuries
2) Apply the gasket (included in fixing kit) on the back panel of the air conditioner;
3) Lift the air conditioner by lifting eyebolt and place it near the enclosure wall
4) Mount the air conditioner on the electrical cabinet according to the drilling template with
M6X16 screws and washers against unscrewing (included in mounting kit)
5) Connect the condensate drain pipe as is shown in picture below
Air conditioner produces condensate because the moist air inside of the
enclosure meets cold heat exchanger (evaporator) and then it becomes water;
water production decreases during air conditioner working because
enclosure air becomes dry.

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UMA-CDZ-AVC035xxAE-03
The enclosure must be IP 54 protected, if enclosure is not airtight, condensate
production could increase.
The enclosure IP54 degree is guaranteed only if the air conditioner is proper
mounted.
3
-
ELECTRICAL
CONNECTION
The electrical installation must be carried out by a qualified electrician who
is responsible for compliance with the applicable standards and
regulations.
Wire male plug (included) with an adequate cable as is shown by following picture
Cable section must be at least 1,5mm2
The male plug is fitted with spring terminals:
1) Push the spring with a screwdriver and then
insert the wire.
2) Check the proper wire insertion.
3) Connect the unit with the power supply
Electrical data shown on rating label pasted on air conditioner side must be
guaranteed
Install the delayed fuse recommended on rating plate pasted on air
conditioner side to protect the line and enclosure components against
short-circuit.
Upstream of the electrical connection, an efficient disconnection system
must be provided and it must be clearly identified
Air conditioner is already fitted with a temperature controller, no additional
temperature control must be connected upstream of the unit.

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3.1 WIRING DIAGRAM
3.1.1 AVC035.000

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UMA-CDZ-AVC035xxAE-03
3.1.2 AVC035.010

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UMA-CDZ-AVC035xxAE-03
3.1.3 AVC035.020

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UMA-CDZ-AVC035xxAE-03
3.1.4 AVC035.001

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UMA-CDZ-AVC035xxAE-03
3.1.5 AVC035.011

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UMA-CDZ-AVC035xxAE-03
3.1.6 AVC035.021

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UMA-CDZ-AVC035xxAE-03
4
-
STARTING AND ADJU
STMENT
After finishing assembly of the conditioner, wait approx. 30 min. before starting it (the oil
must collect in the compressor to ensure lubrication and cooling).
The air conditioner operates automatically, that is to say, after insertion, the evaporator fan
operates continuously making the air inside the cabinet circulate. This way a uniform
distribution of temperature inside the cabinet itself is attained. The built-in thermostat
drives compressor and condenser fan according to set point value.
Compressor turns and condenser fan ON when internal enclosure temperature rises
up to set point value + hysteresis.
Compressor and condenser fan turn OFF when internal enclosure temperature
decreases below set point value.
4.1 DIGITAL THERMOSTAT
(only for AVC035.001, AVC035.011, AVC035.021)
Indicator Symbol Status Meaning
Set set On Set parameters
Off Measuring & controlling
Refrigeration
On Refrigerating
Off Refrigeration stops.
Flash Refrigeration delays.
Defrost On Defrosting
Off Defrost stops.
Parameter list
Menu Function Setting range Default Unit
St Temperature set-point
-50~90
℃
31
℃
℃
/
℉
-58~194
℉
Po Administrator menu
password 0~99 55 /
C1 Temperature differential
1~15
℃
4
℃
℃
/
℉
2~30
℉
C2
The minimum interval of
two successive switch-
ons
of the compressor
1~60 1 min
C4 Temperature
calibration of
cabinet sensor
-10~+10
℃
0
℃
℃
/
℉
-20~+20
℉
d1 Select evaporator sensor
0: Disable
1：Enable 0 /
d2 Tempera
ture calibration of
-10~+10
℃
0
℃
℃
/
℉

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UMA-CDZ-AVC035xxAE-03
evaporator sensor -20~+20
℉
d4 Defrost cycle 0~60
0: Cancel defrost function 0 30min
d7 Maximum defrost time 1~99 20 min
d8 Defrost stop temperature
0~45
℃
7
℃
℃
/
℉
32~115
℉
A1
C
ompressor start and stop
in the
mode of “run/stop in
a proportional time”
00: Disable
01：Enable 01 /
A2
Compressor start time in
case of cabinet sensor
fault
01~60 10 min
A3
Compressor stop time in
case of cabinet sensor
fault
01~60 20 min
A4 Buzzer switch 0: Disable buzzer beeping
1：Enable buzzer beeping 0 /
U1
Select temperature display
sensor
00: Display the measured
value of cabinet sensor
01: Display the measured
value of evaporator sensor
(no evaporator probe
installed
)
00 /
U2 Switch between
Fahrenheit and Celsius
①
00: Fahrenheit
01: Celsius 01 /
U3
Select defrost or light relay
function
②
00: Defrost output
01: Light output 00 /
Note①: After switch between Celsius/Fahrenheit, the temperature set-point of parameter item St automatically adjusts
to the corresponding temperature value of Celsius/Fahrenheit, and the temperature set-points of other parameter items
related to Celsius/Fahrenheit automatically adjust accordingly.
For example, St is set to 0℃, and it will automatically adjust to 32℉ after switch; C4 (calibration value of cabinet sensor)
is set to +8℃,and it will automatically adjust to +20*(8/10)=+16℉.
Suggestion: Switch Celsius/Fahrenheit first, then adjust the value of related parameter items to ensure correct parameter
configuration.
Button name Function Action
Set
Set parameters Press it for 3 sec.
Switch between menu and parameters Press it and the
controller responds.
Adjust menu and parameters Press it and the
controller responds.
Turn on/off light Press it and the
controller responds.
Upload parameters to the copy card Press it for 3 sec.
Adjust menu and parameters Press it and the
controller responds.
Download parameters to the copy card Press it for 3 sec.
View the temperature value of evaporator sensor Press it and the
controller responds.
Exit setting parameters Press it and the
controller responds.
Force defrost to start defrost Press it for 3 sec.
Set-point adjustment
1) Press the Set button for 3 sec in status of measuring and controlling to enter user menu, the panel
will display St.

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UMA-CDZ-AVC035xxAE-03
2) Press the Set button again to display the parameter value of St, and modify the temperature set-
point by pressing or .
WARNING: temperature which unit starts to work is St+C1. For example: St=31, C1=4 compressor and
condenser fan turn on at 35°C (31°C+4°C)
Parameter adjustment
1) When St shows, press to display Po, and press Set to display 00; at this moment, use the
button or to input the password of administrator menu (55).
2) After inputting the password 55, press Set to display Po. The controller will automatically verify
whether the password is correct.
3) When it passes verification, press or to select parameter items St, Po, C1, C2……U3 (i.e.
any parameter item of user menu and administrator menu); otherwise, the controller will only stay at
the parameter items St and Po without displaying other parameter items.
4) After selecting the menu, press Set to enter the current menu and set its parameters. Use or
to adjust parameter values, then press Set again to return to menu selection status.
5) Under any parameter setting status, press or press no button for 30 sec to exit parameter setting
and save the current parameter value automatically.
Note: The password of administrator menu is valid for once. After exiting parameter settings by
pressing , correct password must be entered again before adjusting parameters.
Control output
Refrigeration:
In normal status:
Refrigeration starts when the cabinet temperature > temperature set-point (St) + control differential (C1), and
the indicated time must elapse between two successive minimum switch-ons of the compressor.
Refrigeration stops when the cabinet temperature < temperature set-point (St).
In case of cabinet sensor fault,
When A1=0, compressor start and stop time in the mode of “run/stop in a proportional time” is disabled,
refrigeration stops.
When A1=1, compressor start and stop time in the mode of “run/stop in a proportional time” is enabled,
refrigeration performs in cycle according to the set refrigeration start (A2) and stop (A3) time in the mode of
“run/stop in a proportional time”.
Alarm
The display shows E1 when cabinet sensor faults.
When buzzer switch (A4)=1, the controller alarms and the buzzer beeps. The buzzer mutes when all the
alarm is excluded or by pressing any button.
When new alarm occurs, the buzzer beeps again.
Displa
ye
d code
Cause
E1 Cabinet sensor fault
E2 Evaporator sensor fault
E2C
Evaporator sensor is shut down, but the measured
temperature value of evaporator sensor is selected to
show.
Er Programming failure of copy card
EP The data in copy card is inconsistent with the controller
model, so programming fails.
Wiring diagram

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UMA-CDZ-AVC035xxAE-03
4.2 MECHANICAL THERMOSTAT
(only for AVC035.000, AVC035.010, AVC035.020)
Before any operation TURN OFF the power
of electrical enclosure
WARNING: the air conditioner is designed to operate at 35 ° C cabinet
temperature. If the set point is changed the performance of the unit will vary.
1) Regulating mechanical thermostat is fixed on the side on air conditioner, remove the
cover to find it.
2) Thermostat could be set into a range from 20°C up to 45°C. Turn the knob with a
screwdriver to modify the set point.

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UMA-CDZ-AVC035xxAE-03
5
–
S
PARE
PARTS LIST
SPARE PARTS LIST
5.1- SPARE PARTS FOR AVC035.000, AVC035.010, AVC035.020
REFERRED TO WIRING
DIAGRAM (p
age 8
-
1
0
)
DESCRIPTION CODE
1 Evaporator fan A2175HBL-TC
2 Compressor BSA357DT
3 Condenser fan VCENT190D230V
C2 Compressor capacitor CON6.3UFS2M8F
C3 Condenser fan capacitor CON2UFS2M8F
4 Regulating thermostat TERMOSTTR2
5.2- SPARE PARTS FOR AVC035.001, AVC035.011, AVC035.021
REFERRED TO WIRING
DIAGRAM (p
age
11
-
1
3
)
DESCRIPTION CODE
1 Evaporator fan A2175HBL-TC
2 Compressor BSA357DT
3 Condenser fan VCENT190D230V
C2 Compressor capacitor CON6.3UFS2M8F
C3 Condenser fan capacitor CON2UFS2M8F
4 Regulating thermostat ALFADT01S1

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UMA-CDZ-AVC035xxAE-03
WARRANTY
WE
Alfa Electric
Division of:
ALFA PLASTIC s.a.s.
Via Della Valle, 39 – 20048 CARATE BRIANZA (MI)
Tel. [phone] – Fax [phone]
Mail: [e-mail]
www.alfaelectric.com
guarantees that the product is free from any quality defects.
The product is guaranteed for a period of 12 months from the date of delivery, provided it
operates under the following conditions:
1. value of power supply indicated in the data plate is completely respected;
2. requirements specified on user’s manual are completely respected;
3. cabinet temperature is not higher or lower than its rated temperature;
4. ambient temperature is not higher or lower than its rated temperature;
5. the product is mounted on cabinets with a minimum IP54 protection level;
6. the product is mounted on cabinets that not requiring higher cooling power than
expected;
7. the product is clearly identifiable by serial number.
The warranty does not apply if :
1. the cooling circuit has been modified about type and quantity of refrigerant or
composition;
2. the unit operates in acid or corrosive ambient;
3. the unit has been modified without ALFAPLASTIC consent.
This warranty shall become null as soon as the product is altered or modified in its
structure or in circuits.
The terms of this warranty (commencement and termination dates) are not modified by
any repair or replacement of products.
For every part that results defective during the period of this warranty, ALFAPLASTIC shall
repair or replace it. Any others charges arising from removal, handling and installation of
the products shall not be refunded by ALFAPLASTIC.
Like is specified on user’s manual, installation, handling, the correct earthing in
accordance with all current standards are under the responsibility of costumer.
In the event of any damage caused by a defective product shall apply the EEC85.374
standard.
The malfunction must be communicated in writing to ALFAPLASTIC.
Warranty is void if the costumer is not in good standing with the payments
LEGAL RAPRESENTATIVE
FIORATTI P.

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UMA-CDZ-AVC035xxAE-03
UE DECLARATION OF CONFORMITY
WE
Alfa Electric
Division of:
ALFA PLASTIC s.a.s.
Via Della Valle, 39 – 20841 CARATE BRIANZA (MB)
Tel. [phone] – Fax [phone]
Mail: [e-mail]
www.alfaelectric.com
DECLARE THAT THE AIR CONDITIONER FOR ELECTRICAL CABINETS
AVC, AVE, ARC SERIES
DO COMPLY WITH THE FOLLOWING DIRECTIVES
2006/42/CE MACHINERY DIRECTIVE (17 May 2006)
2014/35/UE LOW VOLTAGE DIRECTIVE (26 February 2014)
2014/30/UE EMC DIRECTIVE (26 February 2014)
2011/65/UE ROHS DIRECTIVE (8 June 2011)
STANDARDS APPLIED TO MEET THE PRINCIPAL ELEMENTS OF THE DIRECTIVE
EN 60335-2-40:2003; A1; A2 (IEC 60335-2-40: 2002; A1; A2)
EN 60335-1: 2010; A11; A13; A14; A1; A2 (IEC 60335-1; A1; A2)
OTHER STANDARDS APPLIED
EN 55014-1: 2017
EN 55014-2: 2015
EN IEC 61000-3-2: 2019
EN 61000-3-3: 2013
LEGAL RAPRESENTATIVE
FIORATTI P.
Form: No 1_1 Date Name
Description
Declaration of Conformity for air conditioner AVC, AVE, ARC
ISSUE 01/06/2020 Ascheri M.
REV. 1
REV. 2
REV. 3