Alfalaval OptiLobe 22 User manual

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kyCompetitive Reliability
Alfa Laval OptiLobe Rotary Lobe Pump
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Application
The OptiLobe range of rotary lobe pumps combines cost-effective
simplicity with Alfa Laval quality and reliability. The OptiLobe range has
been developed for general applications within the Dairy, Beverage
and Food Industries.
The ’OptiLobe’ pump range has been certified by EHEDG (European
Hygienic Equipment Design Group) as fully CIP cleanable to their
protocol, and therefore is ideally suited for applications where
cleanability is paramount.
Also the OptiLobe pump range conforms to USA 3-A Hygienic
Standard and all media contacting components are FDA compliant.
The pump features the "EasyFit" front loading seal which allows quick
and easy inspection or replacement without the need for pipework
disassembly.
The ’OptiLobe’ pump range is compact, efficient and capable of flow
ratesupto48m³/handpressuresupto8bar.
TECHNICAL DATA
PumpSizing
In order to correctly size a rotary lobe pump some essential information
is required. Provision of this information listed below enables our
Customer Support personnel to obtain the optimum pump selection.
Materials
Gearcanister ............304stainlesssteel.
Bearinghousing ..........304stainlesssteel.
Shafts ................duplexstainlesssteel.
Pumphead .............productwettedcomponentsin316L.
Product wetted elastomers . . . EPDM, FPM all FDA conforming.
MechanicalSeals .........Carbon/StainlessSteel,Carbon/Sili-
con Carbide or Silicon Carbide/Silicon
Carbide.
Shaft Seal Options
- EasyFit type single or single flush/quench mechanical seals.
All sealing options are fully front loading and fully interchangeable.
Specialised seal setting of the mechanical seal is not required as the
seal is dimensionally set on assembly. This feature further enhances
fast and efficient on-site seal interchangeability.
OPERATING DATA
Product/Fluid Data
-Flu
id to be pumped
-Vis
cosity
-SG/
Density
-Pump
ing temperature, minimum, normal and maximum
-Clea
ning in Place temperature(s), minimum, normal and maximum
Performance Data
- Flow rate, minimum, normal and maximum
- Discharge head/pressure (closest to pump outlet)
- Suction condition
Weight
Pump Model 22 23 32 33 42 43
Bare Shaft Pump (kg) 20.5 21.5 33.5 34.5 60.0 63.0
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Standard Design
Pump Gearbox
The OptiLobe pump range has a universal gearbox design with the flexibility of mounting inlet and outlet ports in either a vertical or horizontal plane
by simply changing the foot position. A stainless steel gear canister and electro-less nickel plated bearing housing provides a clean, paint free
corrosion resistant external finish.
Pump head Construction
TheOptiLobepumprangehashygienic design full bore inlet and outlet ports to International Standards, maximising inlet and outlet port efficiency and
NPSH characteristics. Pumps are fitted with tri-lobe rotors rated to 130°C facilitating use with CIP processes.
Standard Specification Options
- Specification of inlet and outlet ports (Screwed male to DIN11851 to BS 4825, SMS, ISS/IDF, RJT and Tri-clamp).
- Complete pump unit comprising: Pump + Baseplate (mild or stainless steel) + coupling with guard + Geared electric motor suitable for (or supplied
with) frequency speed control or manual variable speed drive (advise motor enclosure and electrical supply)
Working Principle
The positive displacement of the OptiLobe pump is provided by non-contacting, contra rotating tri-lobe rotors within a fully swept pump chamber. All
OptiLobe pumps are capable of bi-rotational flow without modification.
Fig. 1
1234
TD 246-074 TD 246-075 TD 246-076 TD 246-077
1234
TD 246-078 TD 246-079 TD 246-080 TD 246-081
Flows/Pressures/Connections
OptiLobe Model Displacement
Inlet and Outlet
Connection
Size
Differential Pressure Maximum
Speed
Litres/rev Imp gall/
100 rev
US gall/
100 rev mm in bar psi rev/min
22 0.17 3.74 4.49 40 1.5 8 115 1000
23 0.21 4.62 5.55 40 1.5 8 115 1000
32 0.32 7.04 8.45 50 2 8 115 1000
33 0.40 8.80 10.57 50 2 8 115 1000
42 0.64 14.08 16.91 65 2.5 8 115 1000
43 0.82 18.04 21.66 80 3 8 115 1000
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Dimensions (mm)
Horizontally ported Vertically ported
A
BC
3200-0000
A
BC
3200-0001
1)
Horizontally ported Vertically ported
Pumpmodel222332334243222332334243
A216 216 251 251 294 294 216 216 256 256 289 297
B192 192 240 240 260 276 162 162 192 192 235 235
C275 286 304 316 370 366 275 286 304 316 370 386
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ESE00527EN 1611
Alfa Laval reserves the right to change specifications without prior
notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval
Corporate AB. © Alfa Laval
How to contact Alfa Laval
Contact details for all countries
are continually updated on our website.
Please visit www.alfalaval.com to
access the information direct.
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