Alfamacchine T200P User manual

HANDBOOK
Read the
instructions
before you
use the
machine
DOUBLE MITRE
SAW
T200
Version B

2
DOUBLE MITRE SAW T200P - T200M
Data shown on the machine’s ID plate
Area Distributor
ID number
Version Year of construction
Machine’s receipt date
AMP

3
DOUBLE MITRE SAW T200P - T200M
SECTION 1: Description and main
characteristics
1.1 Introduction... ........................................................... 4
1.2 Warranty ................................................................... 4
1.2.1 Warranty exclusions ..................................... 6
1.3 Description and use of the machine ....................... 6
1.3.1 Description .................................................... 6
1.3.2 Use ................................................................ 6
1.4 Identification ............................................................ 6
1.5 Noise emissions ...................................................... 7
1.5.1 Dust emissions ............................................. 7
1.6 Technical data ......................................................... 7
SECTION 2: Safety and Prevention
2.1 Safety ....................................................................... 8
2.1.1 Terminology used .......................................... 8
2.2 General security norms ........................................... 9
2.2.1 Clothing ......................................................... 9
2.2.2 Ecology and pollution .................................... 9
2.2.3 Safety procedures ......................................... 9
2.2.4 Maintenance procedures ............................... 9
2.3 Safety labels ............................................................ 9
SECTION 3: Shipping and installation
3.1 Shipping ................................................................. 11
3.2 Installation .............................................................. 12
3.2.1 Cleaning your machine ............................... 12
3.2.2 Installing the extension arms ..................... 12
3.2.3 Connecting the air supply ........................... 12
3.2.4 Dust collection connection ......................... 13
3.2.5 Electrical connection .................................. 13
3.3 General items to check ......................................... 14
SECTION 4: Use of machine
4.1 Before using the machine ...................................... 14
4.2 Adjustments before using the machine ................ 14
4.2.1 Safety guard adjustments ........................... 14
4.2.2 Horizontal clamp adjustments .................... 14
4.2.3 Blade adjustments ...................................... 15
4.3 Machine controls ................................................... 15
4.4 Operating the machine .......................................... 15
4.4.1 Starting the saw .......................................... 15
4.4.2 Stopping the saw ........................................ 16
4.4.3 Emergency stop .......................................... 16
4.5 After using the saw ................................................ 16
SECTION 5: Maintenance
5.1 Ordinary maintenance ........................................... 17
5.1.1 Saw belts ..................................................... 17
5.1.2 Blade replacement ...................................... 18
5.1.3 Cleaning the inside of the machine ............ 18
5.2 Saw storage ........................................................... 19
5.3 Spare parts ............................................................ 19
SECTION 6: Version T200M
6.1 General information ............................................... 20
6.2 Starting the saw ..................................................... 21
6.2.1 Stopping the saw ........................................ 21
6.2.2 Emergency stop .......................................... 21
6.3 After using the saw ................................................ 21
Pneumatic drawing - T200P ............................................. 22
Electrical drawing - T200P and T200M .......................... 23
INDEX
7.1 Spare parts .......................................................24/30
SECTION 7: Spare Parts Schematics

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DOUBLE MITRE SAW T200P - T200M
SECTION 1
Description and main characteristics
1.1 Introduction
This handbook is meant to inform you about the main
procedures to run and maintain the “DOUBLE MITRE
SAW T200M AND T200P. The T200M is the Manual
Version and the T200P is pneumatic. In the rest of the
manual they will be referrred to as the SAW.
What is described in this handbook is not intended to
be an analytical description of all the components or
parts of the machine, but only a guide to advise the
user how to use and maintain the machine safely.
The proper functioning & life of the machine is fully
dependant upon you observing & implementing the
written instructions contained in this handbook
WARNING
Not observing the contents of this handbook,
operator oversight, the wrong use of the machine,
and any non-authorized modification of the
machine, will cause the warranty to be voided by
the manufacturer. The manufacturer denies
responsibility for any damages caused by not
following what is described in this handbook.
DANGER
The handbook is an integral part of the machine,
and must be provided with the saw.The handbook
must be kept close to the machine, in a safe
enviroment, and in a place known to the operators.
It is the duty of the operators to keep it in good
condition. If lost a new handbook has to be ordered
immediately.
Some illustrations displayed in this handbook have
been drawn without showing the panels and with
the safety protections open. This was done to
show the details of the machine in the clearest way
possible.
1.2 Warranty
The Manufacturer guarantees its products for a period
of 6 months from the date of purchase. When you
receive the machine verify that it has all of it’s parts
and it is not damaged.
Any claim has to be presented in writing within 5 days
from the receipt of the machine.
The warranty takes effect only after the manufacturer
verifys a faulty item (electrical parts and tools
excluded).
The repairing or the replacement of the parts under this
warranty does not extend
in any case the terms of the
warranty itself.
The buyer can claim their rights only if they have
respected the conditions regarding the warranty
described in the handbook.
1.2.1 Warranty Exclusions
The warranty is voided:
- Operator error during use.
- Damage caused by insufficient or improper
maintenance.
- A repair made by the operator without the permission
of the manufacturer or because of the installation of
non-original spare parts.
- The operator did not follow the instructions in the
handbook .
- Exceptional circumstances.
Also excluded from the warranty is all damages caused
by acts of negligence, carelessness, & incorrect use
of the machine.
Legend Re. Pic. 1
1) ID plate and its location on machine
2) Extension arms
3) Front safety guard
4) Locking screw for the front safety guard
5) Horizontal clamp locking knobs
6) Window showing the cutting area
7) Adjustable safety shields
8) Dust collector ports (n. 2), to be connected to the main
dust collector system of the plant
9) Leveling feet (n. 4).
10) Access panel for the main pneumatic parts
11) Access panel for the waste collecting area
12) Access panel for the blade’s adjustment area
13) Access panel for the main electrical connections. For an
accurate description of the components, see page. 15.
15) Main power cable
16) Filter - Regulator-Lubricator

5
DOUBLE MITRE SAW T200P - T200M
Pic. 1 - Saw with the main components, the ID plate and its location on machine
Via dell’Artigiano, 12
47100 FORLI - Italia
YEAR
MODEL
ID NUMBER
FREQUENCY
MAX BLADES
Ø
RPM
WEIGHT
A
B
C
D
E
F
G
2
11
10
13
7
5
2
1
3
RIGHT SIDE
LEFT SIDE
FRONT SIDE
REAR SIDE
Back Side View
5
15
8
16
8
12
9
6
4
14

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DOUBLE MITRE SAW T200P - T200M
WARNING
The removal of the safety devices which are
provided with the machine, will automatically void
the warranty and the responsibility of the
manufacturer.
The return of the machine or it’s parts even if under
warranty will be shipped at the customers expense.
1.3 Description And Use Of The
Machine
1.3.1 Description
The double mitre saws T200P and T200M consist of a
main metallic structure which has two motors installed
in it which turn the two saw blades by means of a belt.
In the version T200P, the blades are moved by a
pneumatic control system.
In the version T200M, the blades are moved by a
manual control system.
1.3.2 Use
DANGER
The double mitre saws T200P and T200M are machines
designed (as explained in this handbook), for only
cutting wood profiles (frames, picture and photo frames,
door casings, etc...). Two cuts are made with each
cycle. Any other use of the machine besides the ones
described in this handbook free the manufacturer from
any kind of responsibility for damage to persons,
animals or things.
DANGER
The machines are designed for professional use. The
operator has to be qualified to read and understand
what is written in this handbook.
Furthermore, the operator must use the machine
according to the current rules regarding the prevention
of accidents, conditions of use and characteristics of
the machines themselves.
1.4 Identification
Every machine, is equipped with an ID plate (see item
1 in Pic.1), which has the following data:
- Name and address of the manufacturer;
- A) Year of construction;
- B) Model of the machine;
- C) ID number;
- D) Frequency in «Hz»;
- E) maximum blade diameter;
- F) RPM;
- G) Weight of the machine in Kg.
The data shown on the ID plate has to be written on
page 2 of the handbook and always must be provided
when requesting technical assistance and/or spare
parts.
The double mitre saws T200P and T200M are
supplied with the following standard items:
- one set of Allen wrenches;
- Special wrench for mounting/removing the blades;
- Special fence to adjust the angle of the blades (see
pic. 9)
- Complete machine handbook, which includes the
pneumatic and electrical drawings (only for the version
T200P)
- Declaration of conformity to the «CE» norms,
released by the manufacturer
1.5 Noise Emissions
With the saw on but not cutting moulding, the noise
emission at the operators position, is below 70 dB.
While cutting moulding the noise emission is:
- Acoustic pressure, operator position LpA dB (A) ....... 84,0
- Acoustic Power correct LwA dB (A) ........................... 88,1
DANGER
From the values measured during the cutting
cycle, the machine presents a high level of
noise. Because of this, during the use of the
machine, it is required for the operator to wear
hearing protection; like headphones or ear
plugs, so as to avoid any kind of long term
damage.

7
DOUBLE MITRE SAW T200P - T200M
Pic.2 - Dimensions of the machine
1.6 Technical Data T200
Operating pressure Bar 6 ÷ 8 (87 psi - 116 psi)
Power 3 phase (30 Amp Circuit) Volt 230
Blade’s diameter Ø mm 300 mm(12”)
RPM g/1’ 3500
Control motor power (n. 2 motors) HP 2
Cutting angle Degrees° 45
Machine weight Kg 375 (826 LB)
Machine Dimensions
Length A mm 2970 (117”)
Width B mm 1470 (58”)
Height C mm 1200 (47”)
Depth D mm 780 (31”)
1.5.1 Dust Emissions
During the cutting, the level of dust emission is 7,32
mmg/nm3.
WARNING
From the values measured during the cutting cycle
the machine presents a modest emission of dust.
While operating the machine it is advisable for the
operator to use a protection mask to protect the
respiratory tract.
OPERATOR AREA
C
B
A
D
❱
❱
❱
❱
❱
❱
❱
❱

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DOUBLE MITRE SAW T200P - T200M
SECTION 2
Safety and Prevention
2.1 Safety
The buyer / user, will have to instruct his workers in the
risk of accidents, on the devices provided for the
security of the operator, and of the general rules on the
prevention of accidents contemplated by the law in
force in the country in which the machine is installed.
The safety of the operator is one of the main concerns
of the manufacturer of the machine.
When designing a new machine, the main goal is to
estimate all the possible dangerous situations that may
arise, and according to this, adopt all of the correct
preventions.
There remains a very high possibilityan accident can
occur caused by the improper use of the machine.
Distractions and too much confidence when using the
machines, are the main cause of accidents; as well as
sleepiness and fatigue.
For this reason, it is required to carefully read the
handbook and particularly the security norms, paying
attention to the operations that may be particularly
dangerous.
The manufacturer declines all responsibility for not
observing the security norms expressed in this
handbook.
Pay attention to this sign when it is shown in the
handbook. It indicates a possible dangerous situation.
Dangers can be at three levels:
DANGER
This is the sign of maximum danger. If the suggestions
in the handbook are not followed, it can cause of
grievous harm, death, or a long term health risk.
WARNING
The “WARNING” sign, informs you that if the described
operations are not precisely followed, it can cause
grievous harm, death, or a long term health risk.
CAUTION
The “CAUTION” sign, informs you that if the described
operations are not precisely followed, it can cause
grievous damage to the machine and / or persons.
2.1.1 Terminology Used
To complete the description of the various levels of
danger, we are now going to described the situations,
and specific definitions that can be related directly to
the machine and/ or persons.
•USER: Is the person, or the society, that has
purchased or leased the machine and that intends to
use it for the conceived use.
•DANGEROUS AREA: Whatever area inside and /
or close to the machine, in which the presence of a
person can be a risk for the security and the health
of that person.
•EXPOSED PERSONS: Whatever person which is
in proximity to or inside of a dangerous area.
•OPERATOR: The person, or persons, in charge of
the cleaning the machine, using the
machine,maintaining the machine, and shipping/
moving the machine.
•SPECIALIZED PERSONS: All persons trained and
able to perform the maintenance and / or the repairs
that requires a particular knowledge of the machine,
its functions, & of the safety devices. They are also
capable to recognize the dangers arising from the
use of the machine and to be able to avoid them.
•AUTHORIZED ASSISTANCE CENTERS: The
Authorized Assistance Centers are the companies,
legally authorized by the Manufacturer, that can
provide trained employees, able to supply the proper
technical assistance to the customers to solve all of
the most particular and complicated problems, having
all parts necessary to keep the machine running at
peak efficiency.

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DOUBLE MITRE SAW T200P - T200M
2.2 General Safety Norms
- The user guarantees the machine is operated only
by trained operators.
- The user must prevent access to the machine by
non-authorized people.
2.2.1 Clothing
- Use only proper clothing. Avoid wearing clothes that
could get stuck in the moving parts. Long hair has to
be tied up. The operator must not keep any pointed
tools in their pockets.
- It is required when performing maintenance and
repair, you use protective clothes such as: cut
resistent gloves and safety shoes which have a slip
resistent sole & crush resistent tops.
2.2.2 Ecology & Pollution
CAUTION
- In paragraph «1.5 Noise Emissions» all the values
related to the noise measured on the machine are
listed. The user has the responsibility to inform the
operators of the machine, the dangers caused by
the noise, and has to respect the current safetyrules
related to this specific subject.
- All the products used for cleaning have to be discarded
in conformity with the laws of the country in which the
machine is used.
- The waste, the residual parts of the packing, & the
scrap work materials have to be given to special
companies for disposal.
- In case of the disposal of the machine, it is necessary
to conform to the anti pollution norms of the country
in which the machine is used.
2.2.3 Safety Procedures
DANGER
- It is absolutely prohibited to let people run and
operate the machine, who have not read and
understood what is described in this handbook, or by
incompetent persons, or persons that are not in good
psychological or physical condition.
- Before connecting the machine to power and running
it, verify that all safeties work properly.
- Before starting to use the machine, get used to using
the new control devices.
- It is forbidden to remove or change the safety
devices.
- The area in which the machine is used, has to be
considered as a <<dangerous area>>, especially for
the persons not trained to use it.
- Before starting the machine, verify that there no
unauthorized persons or animals in the work area.
- When a person is inside the dangerous area, the
operator has has to stop the machine immediatly.
- Do not put your hands close to the blades when the
machine is running.
- It is forbidden to leave the working area when the
machine on.
- It is forbidden to touch any of the moving parts.
2.2.4 Maintenance Procedures
WARNING
- Before starting any kind of maintenance on the
machine, disconnect the power, then disconnect the
pneumatic system and wait until every moving part is
completely stopped.
- Verify periodically the integrity of the machine and it’s
security devices.
- During the maintenance and repair of the saw, it is
required to use protective clothes such as: cut
resistent gloves and safety shoes which have a slip
resistent sole and crush resistent tops.
- Only use original spare parts.
- Do not start any maintenance or cleaning operstions,
if the machine has not been disconnected from the
power supplies; (electric & pneumatic).
- To maintain the machine, strictly follow the
descriptions in this handbook. The parts have to be
replaced only by specialized persons.
2.3 Safety Labels
The machine has been designed adopting all the
possible security norms, in order to protect the persons
that operate it. In spite of this, there can exist residual
risks that are shown on the machine by adhesive
signs. These signs (pictograms) described in Pic. 3,
are placed on the machine to show all the various
situations of unsafe and dangerous areas.
Keep the safety labels clean, and replace them
immediately when worn out.

10
DOUBLE MITRE SAW T200P - T200M
Pic. 3 - Safety labels & their position on the machine
21
5
6
7
8
4
3
9