Alfamacchine T200P User manual

HANDBOOK
Read the
instructions
before you
use the
machine
DOUBLE MITRE
SAW
T200
Version B

2
DOUBLE MITRE SAW T200P - T200M
Data shown on the machine’s ID plate
Area Distributor
ID number
Version Year of construction
Machine’s receipt date
AMP

3
DOUBLE MITRE SAW T200P - T200M
SECTION 1: Description and main
characteristics
1.1 Introduction... ........................................................... 4
1.2 Warranty ................................................................... 4
1.2.1 Warranty exclusions ..................................... 6
1.3 Description and use of the machine ....................... 6
1.3.1 Description .................................................... 6
1.3.2 Use ................................................................ 6
1.4 Identification ............................................................ 6
1.5 Noise emissions ...................................................... 7
1.5.1 Dust emissions ............................................. 7
1.6 Technical data ......................................................... 7
SECTION 2: Safety and Prevention
2.1 Safety ....................................................................... 8
2.1.1 Terminology used .......................................... 8
2.2 General security norms ........................................... 9
2.2.1 Clothing ......................................................... 9
2.2.2 Ecology and pollution .................................... 9
2.2.3 Safety procedures ......................................... 9
2.2.4 Maintenance procedures ............................... 9
2.3 Safety labels ............................................................ 9
SECTION 3: Shipping and installation
3.1 Shipping ................................................................. 11
3.2 Installation .............................................................. 12
3.2.1 Cleaning your machine ............................... 12
3.2.2 Installing the extension arms ..................... 12
3.2.3 Connecting the air supply ........................... 12
3.2.4 Dust collection connection ......................... 13
3.2.5 Electrical connection .................................. 13
3.3 General items to check ......................................... 14
SECTION 4: Use of machine
4.1 Before using the machine ...................................... 14
4.2 Adjustments before using the machine ................ 14
4.2.1 Safety guard adjustments ........................... 14
4.2.2 Horizontal clamp adjustments .................... 14
4.2.3 Blade adjustments ...................................... 15
4.3 Machine controls ................................................... 15
4.4 Operating the machine .......................................... 15
4.4.1 Starting the saw .......................................... 15
4.4.2 Stopping the saw ........................................ 16
4.4.3 Emergency stop .......................................... 16
4.5 After using the saw ................................................ 16
SECTION 5: Maintenance
5.1 Ordinary maintenance ........................................... 17
5.1.1 Saw belts ..................................................... 17
5.1.2 Blade replacement ...................................... 18
5.1.3 Cleaning the inside of the machine ............ 18
5.2 Saw storage ........................................................... 19
5.3 Spare parts ............................................................ 19
SECTION 6: Version T200M
6.1 General information ............................................... 20
6.2 Starting the saw ..................................................... 21
6.2.1 Stopping the saw ........................................ 21
6.2.2 Emergency stop .......................................... 21
6.3 After using the saw ................................................ 21
Pneumatic drawing - T200P ............................................. 22
Electrical drawing - T200P and T200M .......................... 23
INDEX
7.1 Spare parts .......................................................24/30
SECTION 7: Spare Parts Schematics

4
DOUBLE MITRE SAW T200P - T200M
SECTION 1
Description and main characteristics
1.1 Introduction
This handbook is meant to inform you about the main
procedures to run and maintain the “DOUBLE MITRE
SAW T200M AND T200P. The T200M is the Manual
Version and the T200P is pneumatic. In the rest of the
manual they will be referrred to as the SAW.
What is described in this handbook is not intended to
be an analytical description of all the components or
parts of the machine, but only a guide to advise the
user how to use and maintain the machine safely.
The proper functioning & life of the machine is fully
dependant upon you observing & implementing the
written instructions contained in this handbook
WARNING
Not observing the contents of this handbook,
operator oversight, the wrong use of the machine,
and any non-authorized modification of the
machine, will cause the warranty to be voided by
the manufacturer. The manufacturer denies
responsibility for any damages caused by not
following what is described in this handbook.
DANGER
The handbook is an integral part of the machine,
and must be provided with the saw.The handbook
must be kept close to the machine, in a safe
enviroment, and in a place known to the operators.
It is the duty of the operators to keep it in good
condition. If lost a new handbook has to be ordered
immediately.
Some illustrations displayed in this handbook have
been drawn without showing the panels and with
the safety protections open. This was done to
show the details of the machine in the clearest way
possible.
1.2 Warranty
The Manufacturer guarantees its products for a period
of 6 months from the date of purchase. When you
receive the machine verify that it has all of it’s parts
and it is not damaged.
Any claim has to be presented in writing within 5 days
from the receipt of the machine.
The warranty takes effect only after the manufacturer
verifys a faulty item (electrical parts and tools
excluded).
The repairing or the replacement of the parts under this
warranty does not extend
in any case the terms of the
warranty itself.
The buyer can claim their rights only if they have
respected the conditions regarding the warranty
described in the handbook.
1.2.1 Warranty Exclusions
The warranty is voided:
- Operator error during use.
- Damage caused by insufficient or improper
maintenance.
- A repair made by the operator without the permission
of the manufacturer or because of the installation of
non-original spare parts.
- The operator did not follow the instructions in the
handbook .
- Exceptional circumstances.
Also excluded from the warranty is all damages caused
by acts of negligence, carelessness, & incorrect use
of the machine.
Legend Re. Pic. 1
1) ID plate and its location on machine
2) Extension arms
3) Front safety guard
4) Locking screw for the front safety guard
5) Horizontal clamp locking knobs
6) Window showing the cutting area
7) Adjustable safety shields
8) Dust collector ports (n. 2), to be connected to the main
dust collector system of the plant
9) Leveling feet (n. 4).
10) Access panel for the main pneumatic parts
11) Access panel for the waste collecting area
12) Access panel for the blade’s adjustment area
13) Access panel for the main electrical connections. For an
accurate description of the components, see page. 15.
15) Main power cable
16) Filter - Regulator-Lubricator

5
DOUBLE MITRE SAW T200P - T200M
Pic. 1 - Saw with the main components, the ID plate and its location on machine
Via dell’Artigiano, 12
47100 FORLI - Italia
YEAR
MODEL
ID NUMBER
FREQUENCY
MAX BLADES
Ø
RPM
WEIGHT
A
B
C
D
E
F
G
2
11
10
13
7
5
2
1
3
RIGHT SIDE
LEFT SIDE
FRONT SIDE
REAR SIDE
Back Side View
5
15
8
16
8
12
9
6
4
14

6
DOUBLE MITRE SAW T200P - T200M
WARNING
The removal of the safety devices which are
provided with the machine, will automatically void
the warranty and the responsibility of the
manufacturer.
The return of the machine or it’s parts even if under
warranty will be shipped at the customers expense.
1.3 Description And Use Of The
Machine
1.3.1 Description
The double mitre saws T200P and T200M consist of a
main metallic structure which has two motors installed
in it which turn the two saw blades by means of a belt.
In the version T200P, the blades are moved by a
pneumatic control system.
In the version T200M, the blades are moved by a
manual control system.
1.3.2 Use
DANGER
The double mitre saws T200P and T200M are machines
designed (as explained in this handbook), for only
cutting wood profiles (frames, picture and photo frames,
door casings, etc...). Two cuts are made with each
cycle. Any other use of the machine besides the ones
described in this handbook free the manufacturer from
any kind of responsibility for damage to persons,
animals or things.
DANGER
The machines are designed for professional use. The
operator has to be qualified to read and understand
what is written in this handbook.
Furthermore, the operator must use the machine
according to the current rules regarding the prevention
of accidents, conditions of use and characteristics of
the machines themselves.
1.4 Identification
Every machine, is equipped with an ID plate (see item
1 in Pic.1), which has the following data:
- Name and address of the manufacturer;
- A) Year of construction;
- B) Model of the machine;
- C) ID number;
- D) Frequency in «Hz»;
- E) maximum blade diameter;
- F) RPM;
- G) Weight of the machine in Kg.
The data shown on the ID plate has to be written on
page 2 of the handbook and always must be provided
when requesting technical assistance and/or spare
parts.
The double mitre saws T200P and T200M are
supplied with the following standard items:
- one set of Allen wrenches;
- Special wrench for mounting/removing the blades;
- Special fence to adjust the angle of the blades (see
pic. 9)
- Complete machine handbook, which includes the
pneumatic and electrical drawings (only for the version
T200P)
- Declaration of conformity to the «CE» norms,
released by the manufacturer
1.5 Noise Emissions
With the saw on but not cutting moulding, the noise
emission at the operators position, is below 70 dB.
While cutting moulding the noise emission is:
- Acoustic pressure, operator position LpA dB (A) ....... 84,0
- Acoustic Power correct LwA dB (A) ........................... 88,1
DANGER
From the values measured during the cutting
cycle, the machine presents a high level of
noise. Because of this, during the use of the
machine, it is required for the operator to wear
hearing protection; like headphones or ear
plugs, so as to avoid any kind of long term
damage.

7
DOUBLE MITRE SAW T200P - T200M
Pic.2 - Dimensions of the machine
1.6 Technical Data T200
Operating pressure Bar 6 ÷ 8 (87 psi - 116 psi)
Power 3 phase (30 Amp Circuit) Volt 230
Blade’s diameter Ø mm 300 mm(12”)
RPM g/1’ 3500
Control motor power (n. 2 motors) HP 2
Cutting angle Degrees° 45
Machine weight Kg 375 (826 LB)
Machine Dimensions
Length A mm 2970 (117”)
Width B mm 1470 (58”)
Height C mm 1200 (47”)
Depth D mm 780 (31”)
1.5.1 Dust Emissions
During the cutting, the level of dust emission is 7,32
mmg/nm3.
WARNING
From the values measured during the cutting cycle
the machine presents a modest emission of dust.
While operating the machine it is advisable for the
operator to use a protection mask to protect the
respiratory tract.
OPERATOR AREA
C
B
A
D
❱
❱
❱
❱
❱
❱
❱
❱

8
DOUBLE MITRE SAW T200P - T200M
SECTION 2
Safety and Prevention
2.1 Safety
The buyer / user, will have to instruct his workers in the
risk of accidents, on the devices provided for the
security of the operator, and of the general rules on the
prevention of accidents contemplated by the law in
force in the country in which the machine is installed.
The safety of the operator is one of the main concerns
of the manufacturer of the machine.
When designing a new machine, the main goal is to
estimate all the possible dangerous situations that may
arise, and according to this, adopt all of the correct
preventions.
There remains a very high possibilityan accident can
occur caused by the improper use of the machine.
Distractions and too much confidence when using the
machines, are the main cause of accidents; as well as
sleepiness and fatigue.
For this reason, it is required to carefully read the
handbook and particularly the security norms, paying
attention to the operations that may be particularly
dangerous.
The manufacturer declines all responsibility for not
observing the security norms expressed in this
handbook.
Pay attention to this sign when it is shown in the
handbook. It indicates a possible dangerous situation.
Dangers can be at three levels:
DANGER
This is the sign of maximum danger. If the suggestions
in the handbook are not followed, it can cause of
grievous harm, death, or a long term health risk.
WARNING
The “WARNING” sign, informs you that if the described
operations are not precisely followed, it can cause
grievous harm, death, or a long term health risk.
CAUTION
The “CAUTION” sign, informs you that if the described
operations are not precisely followed, it can cause
grievous damage to the machine and / or persons.
2.1.1 Terminology Used
To complete the description of the various levels of
danger, we are now going to described the situations,
and specific definitions that can be related directly to
the machine and/ or persons.
•USER: Is the person, or the society, that has
purchased or leased the machine and that intends to
use it for the conceived use.
•DANGEROUS AREA: Whatever area inside and /
or close to the machine, in which the presence of a
person can be a risk for the security and the health
of that person.
•EXPOSED PERSONS: Whatever person which is
in proximity to or inside of a dangerous area.
•OPERATOR: The person, or persons, in charge of
the cleaning the machine, using the
machine,maintaining the machine, and shipping/
moving the machine.
•SPECIALIZED PERSONS: All persons trained and
able to perform the maintenance and / or the repairs
that requires a particular knowledge of the machine,
its functions, & of the safety devices. They are also
capable to recognize the dangers arising from the
use of the machine and to be able to avoid them.
•AUTHORIZED ASSISTANCE CENTERS: The
Authorized Assistance Centers are the companies,
legally authorized by the Manufacturer, that can
provide trained employees, able to supply the proper
technical assistance to the customers to solve all of
the most particular and complicated problems, having
all parts necessary to keep the machine running at
peak efficiency.

9
DOUBLE MITRE SAW T200P - T200M
2.2 General Safety Norms
- The user guarantees the machine is operated only
by trained operators.
- The user must prevent access to the machine by
non-authorized people.
2.2.1 Clothing
- Use only proper clothing. Avoid wearing clothes that
could get stuck in the moving parts. Long hair has to
be tied up. The operator must not keep any pointed
tools in their pockets.
- It is required when performing maintenance and
repair, you use protective clothes such as: cut
resistent gloves and safety shoes which have a slip
resistent sole & crush resistent tops.
2.2.2 Ecology & Pollution
CAUTION
- In paragraph «1.5 Noise Emissions» all the values
related to the noise measured on the machine are
listed. The user has the responsibility to inform the
operators of the machine, the dangers caused by
the noise, and has to respect the current safetyrules
related to this specific subject.
- All the products used for cleaning have to be discarded
in conformity with the laws of the country in which the
machine is used.
- The waste, the residual parts of the packing, & the
scrap work materials have to be given to special
companies for disposal.
- In case of the disposal of the machine, it is necessary
to conform to the anti pollution norms of the country
in which the machine is used.
2.2.3 Safety Procedures
DANGER
- It is absolutely prohibited to let people run and
operate the machine, who have not read and
understood what is described in this handbook, or by
incompetent persons, or persons that are not in good
psychological or physical condition.
- Before connecting the machine to power and running
it, verify that all safeties work properly.
- Before starting to use the machine, get used to using
the new control devices.
- It is forbidden to remove or change the safety
devices.
- The area in which the machine is used, has to be
considered as a <<dangerous area>>, especially for
the persons not trained to use it.
- Before starting the machine, verify that there no
unauthorized persons or animals in the work area.
- When a person is inside the dangerous area, the
operator has has to stop the machine immediatly.
- Do not put your hands close to the blades when the
machine is running.
- It is forbidden to leave the working area when the
machine on.
- It is forbidden to touch any of the moving parts.
2.2.4 Maintenance Procedures
WARNING
- Before starting any kind of maintenance on the
machine, disconnect the power, then disconnect the
pneumatic system and wait until every moving part is
completely stopped.
- Verify periodically the integrity of the machine and it’s
security devices.
- During the maintenance and repair of the saw, it is
required to use protective clothes such as: cut
resistent gloves and safety shoes which have a slip
resistent sole and crush resistent tops.
- Only use original spare parts.
- Do not start any maintenance or cleaning operstions,
if the machine has not been disconnected from the
power supplies; (electric & pneumatic).
- To maintain the machine, strictly follow the
descriptions in this handbook. The parts have to be
replaced only by specialized persons.
2.3 Safety Labels
The machine has been designed adopting all the
possible security norms, in order to protect the persons
that operate it. In spite of this, there can exist residual
risks that are shown on the machine by adhesive
signs. These signs (pictograms) described in Pic. 3,
are placed on the machine to show all the various
situations of unsafe and dangerous areas.
Keep the safety labels clean, and replace them
immediately when worn out.

10
DOUBLE MITRE SAW T200P - T200M
Pic. 3 - Safety labels & their position on the machine
21
5
6
7
8
4
3
9

11
DOUBLE MITRE SAW T200P - T200M
SECTION 3
Shipping and Installation
Pic. 4 - Shipping
In reference to Pic. 3, read carefully what is shown and
afterwards memorize their meaning.
1) Before starting any kind of maintenance and
cleaning of the machine, disconnect the power
sources and read the handbook.
2) Before starting the machine, read carefully the
instruction handbook.
3) Danger of cutting. Do not open the front panels
before disconnecting the machine from the power
supplies (Electric & Pneumatic).
4) Danger of cutting hands. When operating the
machine, pay alot of attention when you are close to
the cutting area. Do not remove the protection
shields with the machine turned on. During the
installation of the blades, pay attention to the blades
direction versus the rotation of the motors
5) Danger for a high level of noise Always use
headphones or ear plugs when working with the
machine.
6) While using the machine & while changing the
blades. It is required to use cut resistant gloves.
7) During the use of the machine, it is required to
wear safety glasses.
8) During the use of the machine, use a special
mask (dust mask or respirator).
9) Danger of high voltage Do not open the inspection
doors before disconnecting the machine from the
power supplies.
- Do not work on electrical devices when there is
power being supplied to them.
- Repairs must be authorized from the manager in
charge.
- Under certain dangerous condtions, there must
be another person present besides the main
operator.
- Run the machine only when all the security
precautions have been understood.
3.1 Shipping
When shipping refer to section«1.6 Technical data»
for the weight and dimensions.The machine is usually
supplied wrapped with nylon, banded up and positioned
on a pallet in a vertical position. This way it can be
easily loaded or unloaded, with a standard forklift of
an appropriate lifting power. (Pic.4)
CAUTION
Before lifting the machine, make sure that all the
moving parts are locked down.
DANGER
Shipping can be very dangerous if not made with
the maximum attention to safety. Move the non
official operators to a safe location; Evacuate the
operating / shipping area; keep the maximum safe
distance; during the moving, the loads must be
kept at a max distance of 20cm (8”)from floor.
Make sure that the operator is able to evacuate the
area immediatly in case the load falls.
WARNING
The ground on which the machine has to be loaded,
must be perfectly flat, so as to avoid any possibility
of movement during the loading.

12
DOUBLE MITRE SAW T200P - T200M
After having transferred the machine on a truck or a
train, ensure that it remains locked in its position.
Fix the machine tightly on the ground to which it has
been loaded onto. After you receive the machine and
before you unload/untie it, verify that the state and the
position of the machine do not represent a danger to
anybody.
3.2 Installation
After having verified the integrity of the machine,
proceed with the positioning.
CAUTION
In choosing the position of the machine, it is
recommended to consider the following things:
- Do not setup the machine in a humid location.
- The setup area is perfectly flat, the floor is a non-
sloping one and has an appropriate loading capacity
based on the machine’s weight.
- No obstacles are present near the working area.
- Keep non-authorized persons away from the
machine.
- A sufficient level of light is guaranteed, as per the
local norms.
- The machine is positioned close to the main circuit
breaker box.
- The electrical system is equipped with an earth
ground connection.
- The power of the pneumatic system can produce at
least 6 Bars (87PSI).
- The enviromental temperature is adjusted between
+10° Celsius (50 F) and +40° Celsius(104F) .
- The working enviroment does not have an explosive
atmosphere.
As soon as the machine has been positioned, make
the longitudinal and tranversal levelling of the
machine, by putting a precision level on the
working bench, and adjusting the four feet to reach
the correct level. (3 Pic. 5).
3.2.1 CleaningYour Machine
After positioning the machine (with the working bench
level) and before of connecting it, the machine has to
be cleaned from the protecting lubricants, by using a
sufficient cleaning solution.
These liquids can not be sprayed, but should be
put on a cloth and spread uniformly, in respect to
the specific anti-pollution norms.
3.2.2 Installing The Extension Arms
After having positioned the machine, proceed with the
installation of the extension arms (Pic.5).
To perform this operation it is necessary to have two
operators acting as follows:
- Position the guide (1 Pic. 5) so it touches the machine
and insert the two screws (2 Fig. 5) inside the two
holes as shown on Pic. 5.
- Verify the level of the guide (1 Pic. 5) is at the same
level with the machine’s bench. Tighten the two
screws when the correct level is reached (2 Pic. 5).
Repeat the above process for the other extension arm.
3.2.3 Connecting The Air Supply
The T200P is equipped with a pneumatic system that
has a Filter/Regulator/Lubricator group (Pic. 7), which
allows the movement of the cutting system.
It is necessary to connect the machine to a pneumatic
system that can guarantee at least a pneumatic power
of 6÷7 Bars (87-101PSI).
To connect the machine to the pneumatic system it is
sufficient to get a flexible pipe connected to a female
coupler and insert it into the machine’s air inlet
connection (1 Pic. 7).
Pic. 5 - Installing the extension arms
1) Lateral supporting guides. - 2) Guide fixing screws. - 3) Machine
feet- 4) Working area access window
1
2
3
4

13
DOUBLE MITRE SAW T200P - T200M
3.2.4 Dust Collection Connection
Connect the two ports(3 Pic. 6), to hoses with an
internal dimension of (10 cm or 4”) and lock them in
place with hose clamps, (not supplied by the
manufacturer) to the dust collection system (Pic. 6).
3.2.5 Electrical Connection
Before servicing the electrical system, verify the
electrical drawing connections included in the
final part of this handbook.
DANGER
Do not work on the electrical devices when
connected to a power source.
DANGER
The connection of the saw to the electrical supply
must be done by a certified electrician.
Verify that the working voltage of the machine (See at
1.6 Tech Data ) corresponds to the working voltage in
the factory (place of work).
The machine is supplied with a power cable about 3-4
meters long, but without a plug (4 Pic. 6).
Add a plug to the end of the cable, making sure that it
complies with all local norms, and insert the plug into a
socket equipped with a thermal protection (circuit
breaker) device (not supplied by the manufacturer).
Pic. 7 - Pneumatic Regulator
1) Fitting to connect to the pneumatic system.
Once the electrical connectionhave been made, verify
the correct rotation of the saw blades. This operation is
made by running the machine for a few seconds and
looking through the inspection window. (4 Pic. 5),
If the rotation is incorrect have your certified electrician
fix the problem.
3.3 General Items To Check
WARNING
Before working with the machine verify the
efficiency of the machine, the perfect functioning
of the safety devices and the movement of the
blades, which should not be stopped by anything.
DANGER
If, for whatever reason, the operator should have
some doubt on the function of the machine, it is
necessary to stop the machine.
Pic. 6 - Connection of dust extraction pipes
1) Extraction hoses. - 2) Hose clamps - 3) Dust collector ports
2
3
1
2
1
31
4

14
DOUBLE MITRE SAW T200P - T200M
Pic. 8 - Adjustments
1) Working bench - 2) Safety guards - 3) Safety guard locking knobs - 4) Fence - 5) Blades safety guard locking screw- 6) Working area inspection
window - 7) First adjustable stop - 8) Second adjustable stop- 9) Panel to access the blades adjustment area - 10) Screw for locking the horizontal
clampinto position -11)Horizontal clamps- 12)2regulators of thebladesmovingspeed (These regulatorsarepre adjusted before shippingthemachine
and must not be touched ) - 13) Screw for adjusting the blades cutting angle- 14) Screw for locking the blade position - 15)Screw for locking the blade
adjustingplate.
SECTION 4
USE OF THE MACHINE
4.1 Before Using The Machine
WARNING
Before starting to run the machine, the operator
must read and understand all the sections of this
handbook, in particular “section 2” regarding the
safety.
4.2 Adjustments Before Using The
Machine
DANGER
The adjustments of the blades must be performed
when the machine is turned off, using cut resistant
gloves and the power supplies disconnected.
4.2.1 Safety Guard Adjustments
The front safety guards (2 Pic. 8) - both the left and the
right side ones - must be adjusted as close as possible
to the surface of the piece being cut. This is necessary
to avoid your hand or fingers getting caught underneath
or between the moulding/blades during the working
cycle .
Adjust the safety guards in the following way:
- Disconnect the power supply, if connected.
- Position the piece to be cut on the working bench (1
Pic. 8) in close proximity to the safety guard. Based
on the profile shape, move the protection (2 Pic. 8),
by loosing their knobs (3 Pic. 8) and then tighten
them again. Keep in mind that the working piece
cannot touch the shield but that it has to remain at
about 5 mm of distance away from it.
Repeat the same operation with the other safety guard.
4.2.2 Horizontal Clamp Adjustments
The machine is equipped with two horizontal clamps to
lock the profile to be cut into position,(one for each
blades). It is operated pneumatically.
Before starting to work, with the machine off, it is
necessary to adjust the position of these horizontal
clamps (11 Pic. 8).
To do this:
- Unscrew and remove the screw (5 Pic. 8) that locks
the blades safety guard and lift it up.
- Positioning the profile to be cut on the working bench
making sure that it is touching the fence (4 Pic. 8), .
- Loosen the horizontal clamp locking screw (10 Pic.
8) and position the horizontal clamp at about 1 cm
(3/8”)from the profile to be cut.
11
11
15
13
14
12
4
6
10
9
1
2
2
7
8
5
1
3

15
DOUBLE MITRE SAW T200P - T200M
- Tighten the horizontal clamp locking screw (10 Pic.
8).
- Close the blades safety guard and tighten the screw
(5 Pic. 8).
4.2.3 Blade Adjustments
The machine is shipped with the blades preset to a
45°angle.
To adjust the saw blade angle, proceed as follows:
- Remove the front panel (9 Pic. 8), by removing the
four locking screws.
- Position the blades adjustment tool on the working
bench (Pic. 9).
- Loosen the four screws (15 Pic. 8) that lock the
blades adjustment plate.
- Loosen the nut/screw (13 Pic. 8).
- Loosen or tighten the nut/screw (14 Pic. 8) until the
desired angle is reached.
- Tighten the four screws (15 Pic. 8) that lock the
blades adjustment plate.
- Lock the nut and the screw in position (14 Pic. 8).
- Tighten the nut/screw (13 Fig. 8) against the plate.
Follow the same procedure on the other blade
- Mount the front panel (9 Pic. 8) by locking it with its
four screws.
4.3 Machine Controls
The cycle of the machine is operated by the control
pannel (Pic. 10).
1) Main control switch. Turning the switch to the
right supplies the electrical power to the machine.
2) Green button When pushed before you press the
two buttons for the blades movement, the two
motors are started.
3) White light Indicates that the machine has power
going to it.
4) Emergency button When pushed, it stops the
working cycle immediately. To restore it, turn it to
the right.
5) Working buttons. Pushing these two buttons at
the same time moves the blades forward. Release
the buttons to move the blades back.
6) Pressure gauge. It indicates the pressure of the
pneumatic circuit.The correct pressure should be
between 6÷7 bar (87-101PSI).
7) Horizontal clamps pressure gauge. It shows the
pressure of the horizontal clamps circuit. A correct
position should indicate 2 bars (30PSI).
4.4 Operating The Machine
4.4.1 Starting The Saw
DANGER
With the saw running the operator MUST be facing
the machine.
After having made all the adjustments and checked
the correct position of the safety guards, turn the
machine on and start using it.
1) Bring power to the machine by turning the magneto
thermical switch (circuit breaker)on.
2) Turn the general main switch (1 Pic. 10) on, pos 1.
With this operation the white lamp goes on (3 Pic.
10).
3) Push the green button to turn the blades on (2 Pic.
10).
4) Put the profile to be cut into position and press the
two working buttons at the same time (5 Pic. 10).
Pic. 9 - Cutting angle check
1) Blades adjustment tool
45°
1

16
DOUBLE MITRE SAW T200P - T200M
4.5 After Using The Saw
After using the machine it is necessary to clean it out
thouroughly to remove any residual working material
left (dust, etc..). Keeping the machine as clean as
possible will help in getting the best results.
WARNING
After using the machine, be sure to always
disconnect the machine from the power supply by
switching the magneto thermical switch (circuit
breaker)off.
Pic. 10 - Machine controls
5) At this point the two horizontal clamps (11 Pic. 8)
will lock the profile and the blades will move forward
and will start to cut.
6) As soon as the blades have completed the cut,
release the two working buttons (5 Pic. 10), the
blades will move back automatically to the start
position and will be ready for a new cut.
4.4.2 Stopping The Saw
When you are finished using the machine, turn the
machine off in the following way:
- Push the emergency stop button (4 Pic. 10);
- Turn the general main switch to the “0” position (1
Pic. 10);
- Disconnect the power to the machine by turning
the magneto thermical switch (circuit breaker)off.
4.4.3 Emergency Stop
If for whatever reason it should be necessary to stop
the machine, press the emergency button (4 pic.10).
To restore power to the machine, turn the emergency
stop button (4 Pic. 10),clockwise and push the run
button (2 Pic. 10).
6
7
1
2
3
4
5
5

17
DOUBLE MITRE SAW T200P - T200M
SECTION 5
Maintenance
5.1 Ordinary Maintenance
The saw because of its characteristics does not require
any particular maintenance. In order to have the best
possible performance, it is better to keep the machine
fully maintained.
DANGER
THE MAINTENACE MUST BE DONE WITH THE
MACHINE OFF AND DISCONNECTED FROM THE
POWER SUPPLIES.
Ordinary Maintenance main operations:
- Every day it is necessary to verify the general
state of the machine, keeping it constantly
cleaned.
- Worn out or broken parts must be immediately
be replaced.
- For whatever doubt you have on the electrical
system, verify it with the electrical schematic
and/or call the specialized operators.
5.1.1 Saw Belts
The movement of the blades coming from the motors
is made by the saw belts (1 Fig. 11). It is necessary
from time to time to check the wear and tear of the belts
and their tension.
WARNING
This operation has to be made by specialized
operators only.
In order to verify this:
- Disconnect the electrical & pneumatic power;
- Remove the machine’s front panel (11 Pic. 1).
The correct tension of the belts is acquired by
pushing the belt with sufficient pressure , as indicated
by the arrow (4 Pic. 11). They should flex about 1cm.
If worn, it is necessary to replace them as follows:
BELT REPLACEMENT
1) Disconnect the machine from the electrical and
pneumatic power supplies.
2) Remove the front panel (11 Pic. 1).
3) Loose the nut (2 Pic. 11) and the regulating screw
(3 Pic. 11).
4) Remove the worn out belt and replace it with a new
one.
5) Bring the belt to the right tension by tightening the
adjusting screw (3 Pic. 11).
Tighten the nut (2 Pic. 11).
6) At the end of the operation, verify the belt tension (1
Pic. 11) as previously explained.
7) Mount the front panel (11 Pic. 1).

18
DOUBLE MITRE SAW T200P - T200M
Pic. 12 - Blade replacement
1) Front safety guard - 2) Allen Wrench supplied by the
manufacturer - 3) Special key - 4) Blade
5.1.2 Blade Replacement
Before starting the replacement of the blades, check
chapter 1.6 Technical Data, to know the blades
diameter.
DANGER
To replace the blades, it is required to use cut
resistant gloves.
In choosing the blades it is advisable to use blades
of superior quality. It has been proven that low
quality blades do not guarantee the high perfor-
mance the machine can provide.
To install (or to remove) the blade it is necessary to:
- Disconnect the machine from the electrical and
pneumatic supplies and wait until all the moving parts
are stopped.
- Open the front safety guard (1 Pic. 12).
- Pull the blades toward you by hand.
- Insert an 8mm allen wrench (2 Pic. 12) in the blade’s
central screw.
- With a hand protected by cut resistant gloves, insert
the special key in the opposite hole located on the
flange, and with the other key, unscrew the screw
which locks the blade itself.
- Remove the flange and then the blade (4 Pic. 12).
CAUTION
When installing a blade , pay attention to the
teeth direction.
DANGER
After having correctly installed the blade, check
that is well positioned in its seat and that rotates
without any hindrance or friction.
5.1.3 Cleaning The Inside Of The Machine
It is important from time to time to clean the inside of
the machine.
- Disconnect the machine from the electrical and
pneumatic supplies, and wait until all the moving parts
are stopped.
- Remove the four screws that lock the front panel
(11 Pic. 1) and remove it.
- Clean the inside of the machine thoroughly. When
finished, mount the front panel back into its position.
(11 Pic. 1).
1
4
2
3
Pic. 11 - Saw Belt
1)Saw belt. - 2) Locking nut of the adjusting scew - 3) Adjusting
screw. - 4) Point of pressure to verify the belts tension.
4
3
1
2

19
DOUBLE MITRE SAW T200P - T200M
Pic. 13 - Pneumatic Regulator
1) Oil stream adjusting screw - 2) Pressure adjusting knob - 3)
Oil housing - 4)Air filter - 5) Condensation evacuation knob
5
1
2
3
4
5.2 Saw Storage
CAUTION
In case of a long period of non-use, it is necessary
to clean the machine thououghly & lubricate all
the parts subject to rusting, and cover it with a
plastic sheet.
Keeping the machine in good condition helps to
have the best performance and efficiency,
whenever the use of the machine is required.
5.3 Spare Parts
All the components and spare parts can be obtained
from the distributor by supplying the following data:
- Version of the machine;
- ID / Serial number;
- Year of construction;
- Description of the required part and of the quantity;
The distributor is always at your disposal to reply
to any needs of assistance and / or spare parts.

20
DOUBLE MITRE SAW T200P - T200M
SECTION 6
VERSION T200M
6.1 General Information
The T200M Is a manually operated double mitre saw.
CAUTION
What is described under this section is meant to
complete what is written previously in this
handbook.
Since this machine, with the exception of the controls,
the T200M saw is identical to the T200P (with pneumatic
controls), please refer also to the sections reported
previously.
Pic. 14 - T200M Saw
1) Left blade movement handle - 2) Right blade movement handle - 3) General Main Switch - 4) Green run button. - 5) White light. -
6) Emergency Button.
CAUTION
The only substantial difference is:
- When cutting, the blades movement is performed
manually as listed in the following information.
1
2
3
4
5
6